2005 Bmw F650 GS problems and owner complaints

MY MOTORCYCLE WAS PUT INTO THE SHOP BEFORE A TRIP AND WE WERE TOLD THAT THERE WERE CRACKS ON THE OUTSIDE WALL OF THE FUEL TANK IN THE SEAM AREAS. VICTORY BMW TOLD US THAT IT HAPPENS TO A LOT OF BIKES AND THEY WOULD TRY TO PUT IT IN UNDER WARRANTY AND WE WERE LATER TOLD THAT THE COMPANY WOULD NOT COVER IT. THERE ARE A LOT OF COMPLAINTS ON THE WEB UNDER THE BMW 600 - 800 FORUMS. ANY PROBLEM WITH FUEL TANKS IS A SERIOUS DANGEROUS SITUATION. BMW SHOULD BE FORCED TO RECALL AND REPLACE THE TANKS.

Look up ODI 10745672 at NHTSA ↗

THREE INCIDENTS ON THE SAME DAY WITHIN 35 MILES. THE AMBIENT AIR TEMPERATURE WAS 95 DEGREES FOR THE FIRST INCIDENT, AND IN THE MID- 80S (WHILE GRADUALLY RISING IN ALTITUDE ON A MOUNTAIN ROAD) FOR THE 2ND AND 3RD. THE GAS TANK WAS HALF EMPTY-ABOUT 2 GALLONS REMAINING: 1ST INCIDENT) RODE THREE MILES ON A FLAT, PAVED ROAD. STOPPED AND TURNED OFF IGNITION TO DISABLE ABS AT START OF DIRT ROAD. BMW WOULD NOT RESTART FOR ABOUT 10 MINUTES. 2ND & 3RD INCIDENTS) 10 MILES LATER WHILE RIDING IN 2ND OR 3RD GEAR IN THE RANGE OF 20 - 30 MPH, THE BMW LOST …

Look up ODI 10536546 at NHTSA ↗

AFTER WASHING AND DRYING THE MOTORCYCLE, I NOTICED A HULL BREACH ON THE FUEL TANK RUNNING APPROXIMATELY 14 INCHES FROM FRONT TO REAR OF PLASTIC FUEL TANK. TANK HAS INNER LINER AND IS NOT OPENLY LEAKING GASOLINE, BUT CRACKING IS PROMINENT INDICATING A POSSIBILITY OF RUPTURE AND FUEL SPILLAGE. MACHINE IS CURRENTLY NOT BEING OPERATED DUE TO SAFETY CONCERNS OVER THIS ISSUE. BMW NA HAS BEEN CONTACTED AND HAS BEEN SOMEWHAT UNRESPONSIVE. *TR

Look up ODI 10652313 at NHTSA ↗

MOST WIRES OUT OF IGNITION SWITCH, INSIDE HARNESS TUBING, ARE EXPOSED & THE MAIN WIRE BROKE. THIS RESULTED IN COMPLETE VEHICLE STALL DURING TURNS. NO ABRASIONS OR SIGNS OF FATIGUE ON OUTSIDE HARNESS COVER. VERY UNSAFE FOR A MOTORCYCLE TO STALL WHILE CORNERING. *TR

Look up ODI 10711815 at NHTSA ↗

THREE INCIDENTS ON THE SAME DAY WITHIN 35 MILES. THE AMBIENT AIR TEMPERATURE WAS 95 DEGREES FOR THE FIRST INCIDENT, AND IN THE MID- 80S (WHILE GRADUALLY RISING IN ALTITUDE ON A MOUNTAIN ROAD) FOR THE 2ND AND 3RD. THE GAS TANK WAS HALF EMPTY-ABOUT 2 GALLONS REMAINING: 1ST INCIDENT) RODE THREE MILES ON A FLAT, PAVED ROAD. STOPPED AND TURNED OFF IGNITION TO DISABLE ABS AT START OF DIRT ROAD. BMW WOULD NOT RESTART FOR ABOUT 10 MINUTES. 2ND & 3RD INCIDENTS) 10 MILES LATER WHILE RIDING IN 2ND OR 3RD GEAR IN THE RANGE OF 20 - 30 MPH, THE BMW LOST …

Look up ODI 10536546 at NHTSA ↗

THE STATOR AND RECTIFIER ASSEMBLIES WERE FAILING AND WOULD CAUSE THE ELECTRICAL SYSTEM TO MALFUNCTION. HEADLIGHTS, BRAKES, TURN SIGNALS WOULD NOT ILLUMINATE...INSTRUMENTS WOULD NOT FUNCTION...THEN THE ENGINE WOULD QUIT RUNNING, LEAVING THE MOTORCYCLE AND MYSELF STRANDED. THE MOTORCYCLE WOULD NOT RESTART UNTIL THE BATTERY HAD BEEN CHARGED FOR AN EXTENDED AMOUNT OF TIME. THIS OCCURRED SEVERAL TIMES UNTIL I COULD NO LONGER TRUST THE MOTORCYCLE AS IT WAS VERY UNSAFE TO RIDE, NEVER KNOWING WHEN IT WOULD HAVE ANOTHER CATASTROPHIC SHUTDOWN OF LIGHT…

Look up ODI 11019493 at NHTSA ↗

TL* THE CONTACT OWNS A 2006 BMW F 650. THE CONTACT STATED THAT OIL WAS LEAKING FROM THE OIL TANK DOWN UNTO THE EXHAUST CAUSING THE VEHICLE TO SMOKE. THE CONTACT WAS CONCERNED THAT A FIRE MAY START. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR A DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 7,000. *LN CONSUMER STATED WHILE DRIVING THE OIL WOULD DRIP ON THE ENGINE AND EXHAUST.*JB

Look up ODI 11324634 at NHTSA ↗

THREE INCIDENTS ON THE SAME DAY WITHIN 35 MILES. THE AMBIENT AIR TEMPERATURE WAS 95 DEGREES FOR THE FIRST INCIDENT, AND IN THE MID- 80S (WHILE GRADUALLY RISING IN ALTITUDE ON A MOUNTAIN ROAD) FOR THE 2ND AND 3RD. THE GAS TANK WAS HALF EMPTY-ABOUT 2 GALLONS REMAINING: 1ST INCIDENT) RODE THREE MILES ON A FLAT, PAVED ROAD. STOPPED AND TURNED OFF IGNITION TO DISABLE ABS AT START OF DIRT ROAD. BMW WOULD NOT RESTART FOR ABOUT 10 MINUTES. 2ND & 3RD INCIDENTS) 10 MILES LATER WHILE RIDING IN 2ND OR 3RD GEAR IN THE RANGE OF 20 - 30 MPH, THE BMW LOST …

Look up ODI 10536546 at NHTSA ↗

TL* THE CONTACT OWNS A 2010 BMW R1200RT MOTORCYCLE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THE VEHICLE STALLED. THE CONTACT WOULD SHUT OFF THE ENGINE AND WHEN RESTARTING, THE VEHICLE WOULD RESUME NORMAL OPERATION. THE DEALER ADVISED THERE WAS A DEFECTIVE CAM GEAR IN HIS YEAR, MAKE AND MODEL AND THE MANUFACTURER WAS AWARE OF THE FAILURE. THE DEALER ADVISED THE TOOL NEEDED TO MAKE THE REPAIR TO THE VEHICLE WAS NOT AVAILABLE YET WAS EXPECTING IT TO ARRIVE WITHIN TWO WEEKS. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CON…

Look up ODI 10342947 at NHTSA ↗

THE MAY 18TH DATE IS A ROUGH GUESS. THE ENGINE HAS DIED TWO TIMES BETWEEN SHIFTS FROM SECOND TO FIRST, VERY SLOW SPEED, COMING TO STOPS. ONE TIME WAS IN LIGHT RAIN. MOST RECENT WAS NOVEMBER 29, 2011 AFTER APPROXIMATELY 15 MILES OF RIDING IN LIGHT RAIN. *TR IN MEDIUM TO HEAVY RAIN, ENGINE BEGINS TO SPUTTER WHILE RIDING (UNDER POWER) AND FREQUENTLY ALMOST STALLS AFTER ABOUT 10-15 MILES. SOMETIMES DIFFICULT TO KEEP ENGINE GOING. THIS WAS A KNOWN PROBLEM ON THE 2008-2010 F650GS (TWIN-CYLINDER ENGINE). IT APPEARS TO STILL BE A PROBLEM. IT IS…

Look up ODI 10438680 at NHTSA ↗

DURING NORMAL RIDING ON A VACATION TRIP I STOPPED TO REFUEL AND GAS WAS LEAKING ON THE GROUND. AFTER REMOVING THE SEAT I FOUND WHAT IS LISTED BELOW. ABOUT ONE HALF GALLON OF GAS LEAKED ON THE GROUND BEFORE I WAS ABLE TO USE EPOXY PUTTY TO STOP THE LEAK. A HAIRLINE CRACK IN THE FUEL PUMP/FILTER ASSEMBLY "CAP" ON TOP OF THE TANK WHICH ALLOWS FUEL TO LEAK OUT OF THE TANK AND POOL UNDER THE SEAT CREATING A FIRE/EXPLOSION HAZARD. THIS IS THE SAME PROBLEM REFERRED TO IN NHTSA CAMPAIGN ID NUMBER : 04V236000 REGARDING THE CS MODEL. *TR

Look up ODI 10339245 at NHTSA ↗

FUEL CAP UNDER SEAT WHERE FUEL PICKUP ENTERS FUEL TANK HAS DEVELOPED A HAIRLINE CRACK AND WEEPS SUBSTANTIAL AMOUNTS OF FUEL WHEN THE TANK IS FILLED UP. THIS IS THE SECOND BIKE OWNED WITH THE SAME PROBLEM-VERY DANGEROUS SITUATION INDEED. *TR

Look up ODI 10436885 at NHTSA ↗

THE MAY 18TH DATE IS A ROUGH GUESS. THE ENGINE HAS DIED TWO TIMES BETWEEN SHIFTS FROM SECOND TO FIRST, VERY SLOW SPEED, COMING TO STOPS. ONE TIME WAS IN LIGHT RAIN. MOST RECENT WAS NOVEMBER 29, 2011 AFTER APPROXIMATELY 15 MILES OF RIDING IN LIGHT RAIN. *TR IN MEDIUM TO HEAVY RAIN, ENGINE BEGINS TO SPUTTER WHILE RIDING (UNDER POWER) AND FREQUENTLY ALMOST STALLS AFTER ABOUT 10-15 MILES. SOMETIMES DIFFICULT TO KEEP ENGINE GOING. THIS WAS A KNOWN PROBLEM ON THE 2008-2010 F650GS (TWIN-CYLINDER ENGINE). IT APPEARS TO STILL BE A PROBLEM. IT IS…

Look up ODI 10438680 at NHTSA ↗

2007 BMW F650 WITH SCRATCHED SIDE PANELS AND SAFETY DEFECT. CONSUMER STATES THAT THE DEALER NEVER RETURNED HIS PHONE CALL. HE THEN NOTICED THAT THE BATTERY WAS NOT MOUNTED IN THE RIGHT SPOT. SERIOUS THINGS COULD HAPPEN IF ACID WERE TO LEAK. *KB THE CONSUMER DISCOVERED THE BATTERY WAS MOUNTED HIGHER THAN THE HIS WAISTLINE. HE ALSO FOUND THAT THE BATTERY WAS MOUNTED FORWARD WHEN SITTING ON THE MOTORCYCLE. THE PLASTIC HOSE WHICH WAS MEANT TO VENT THE BATTERY WAS NOT CONNECTED. THE HOSE WAS LYING FORWARD OF THE BATTERY COMPARTMENT AND APPEARED NE…

Look up ODI 10213885 at NHTSA ↗

THE MAY 18TH DATE IS A ROUGH GUESS. THE ENGINE HAS DIED TWO TIMES BETWEEN SHIFTS FROM SECOND TO FIRST, VERY SLOW SPEED, COMING TO STOPS. ONE TIME WAS IN LIGHT RAIN. MOST RECENT WAS NOVEMBER 29, 2011 AFTER APPROXIMATELY 15 MILES OF RIDING IN LIGHT RAIN. *TR IN MEDIUM TO HEAVY RAIN, ENGINE BEGINS TO SPUTTER WHILE RIDING (UNDER POWER) AND FREQUENTLY ALMOST STALLS AFTER ABOUT 10-15 MILES. SOMETIMES DIFFICULT TO KEEP ENGINE GOING. THIS WAS A KNOWN PROBLEM ON THE 2008-2010 F650GS (TWIN-CYLINDER ENGINE). IT APPEARS TO STILL BE A PROBLEM. IT IS…

Look up ODI 10438680 at NHTSA ↗