Auto Recall Watch
U.S. public vehicle records

Chevrolet W4500 problems and owner complaints

Explore the records behind recurring owner reports.

Key facts

10 owner complaints analyzed

7 distinct recall campaigns

25,606 mi median reported failure mileage

Scope: 1998 to 2010 model years. Data updated: . 8 complaints include usable failure mileage. View data status.

This selection has limited data. It remains available for lookup but is excluded from search indexing.

Owner-reported patterns

Most common problems

Fuel System, Diesel is the most frequently named component, appearing in 2 of 10 complaints (20.0%). A complaint can name multiple components.

Recurring terms in complaint narratives
TopicMatching reportsShare of complaints
Engine operation110.0%

Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.

Component breakdown

Number of unique complaints naming each component. Top eight shown.

Fuel System, Diesel
2
Air Bags
1
Engine
1
Engine And Engine Cooling
1
Fuel System, Other:Fuel Injection System
1
Power Train:Axle Assembly
1
Power Train:Driveline:Driveshaft
1
Tires
1
Component breakdown data
CategoryCount
Fuel System, Diesel2
Air Bags1
Engine1
Engine And Engine Cooling1
Fuel System, Other:Fuel Injection System1
Power Train:Axle Assembly1
Power Train:Driveline:Driveshaft1
Tires1

Fuel System, Diesel: 2; Air Bags: 1; Engine: 1; Engine And Engine Cooling: 1; Fuel System, Other:Fuel Injection System: 1; Power Train:Axle Assembly: 1; Power Train:Driveline:Driveshaft: 1; Tires: 1

Reported problems by failure mileage

Complaint counts in mileage bands. These are not failure rates per vehicle or mile.

Under 25,000
4
25,000 to 49,999
2
50,000 to 74,999
1
75,000 to 99,999
0
100,000 to 149,999
0
150,000 and above
1
Reported problems by failure mileage data
CategoryCount
Under 25,0004
25,000 to 49,9992
50,000 to 74,9991
75,000 to 99,9990
100,000 to 149,9990
150,000 and above1

Under 25,000: 4; 25,000 to 49,999: 2; 50,000 to 74,999: 1; 75,000 to 99,999: 0; 100,000 to 149,999: 0; 150,000 and above: 1

Under 25,000 miles has the most reports with usable mileage (4). 2 complaints have missing, zero or invalid mileage.

Complaints over time

Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.

2003
2
2005
1
2007
4
2011
2
2014
1
Complaints over time data
CategoryCount
20032
20051
20074
20112
20141

2003: 2; 2005: 1; 2007: 4; 2011: 2; 2014: 1

Pattern summary

Fuel System, Diesel leads the component reports. Engine operation appears in 1 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.

Calculated from recorded counts. An AI narrative has not been published for this selection.

Complaint evidence

Examples provide context, not a representative sample or a verified diagnosis.

Owner report 10209973 · 2007-11-26 (November 26, 2007)

CHEVY W4500 CONTINUES TO STALL/STOP IN THE MIDDLE OF THE ROAD. THE DEALER CONTINUES TO CHARGE ME TO REPLACE THE FUEL FILTER. THE PROBLEM CONTINUES TO GET WORST WITH REGARDS TO THE FREQUENCY OF THESE SUDDEN STOPS. IT IS EXTREMELY DANGEROUS TO ME AND THE GENERAL PUBLIC. *TR

Owner-reported narrative. 37,700 miles reported. Look up ODI 10209973 at NHTSA ↗

Compare model years

Recalls by model year

All campaigns in the snapshot affecting each model year, including recalls announced years later.

Recall campaigns

Shared campaigns appear once in each affected model year.

1998
1
2000
0
2003
1
2004
1
2005
0
2006
3
2007
3
2008
3
2009
2
2010
0
Recall campaigns data
CategoryCount
19981
20000
20031
20041
20050
20063
20073
20083
20092
20100

1998: 1; 2000: 0; 2003: 1; 2004: 1; 2005: 0; 2006: 3; 2007: 3; 2008: 3; 2009: 2; 2010: 0

Year-by-year records

Chevrolet W4500 model-year comparison
Model yearComplaintsRecallsChange in recalls
199801Not available
200010Not available
200311Not available
2004110
200520-1
200613+3
2007330
2008030
200902-1
201010-2
Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

10 unique complaints in this selection. Analysis snapshot: 2026-10-01.

80.0%Usable mileage8 / 10 records
100.0%Valid incident date10 / 10 records
100.0%Valid filing date10 / 10 records
100.0%Ordered incident and filing dates10 / 10 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component1998200020032004200520062007200820092010
Fuel System, Diesel
0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

266.7%
ODI 10191642 · 36,891 mi

THE FUEL FILTER ON MY 2006 CHEVY C-4500 HAS BEEN A SERIOUS SAFETY PROBLEM SINCE THE FIRST DAY I BROUGHT THE TRUCK HOME. THE DEALERSHIP CONTINUES TO REPLACE THE FILTER. NEVERTHELESS, WHILE DRIVING DOWN THE HIGHWAY WITHOUT ANY WARNING, OTHER THAN THE CHECK ENGINE LIGHT COMING ON, THE TRUCK WILL GO FROM 70 MPH TO 5 MPH IN SECONDS. ON NUMEROUS OCCASSIONS I HAVE COME VERY CLOSE TO CAUSING AN ACCIDENT. THE DEALERSHIP STATES THAT THE RESTRICTION IN THE FUEL FILTER IS 4 TIMES GREATER THAN NORMAL, BUT PROVIDES NO EXPLANATION AS TO WHY THIS IS OCCURING.…

Look up ODI 10191642 at NHTSA ↗

0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

Air Bags
0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

133.3%
ODI 10208999 · 9,000 mi

TL*THE CONTACT OWNS A 2007 CHEVROLET W4500. WHILE DRIVING 45 MPH, THE VEHICLE HYDROPLANED. THE PASSENGER SIDE OF THE VEHICLE CRASHED INTO THE WALL AND BOTH THE FRONT AND REAR OF THE PASSENGER SIDE WERE DAMAGED. THE AIR BAGS FAILED TO DEPLOY. THE ROAD CONDITIONS WERE WET AT THE TIME. THE VEHICLE WAS DRIVEN FROM THE SCENE AND HAS NOT BEEN INSPECTED. THE CURRENT AND FAILURE MILEAGES WERE 9,000.

Look up ODI 10208999 at NHTSA ↗

0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

Engine
0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

133.3%
ODI 10563470 · 14,320 mi

THE ENGINE SEIZES AND SUDDEN TURN DOWN WHILE THE VEHICLE IS BEING DRIVEN, THE VEHICLE EXPERIENCED MANY TIMES SUDDEN DECELERATION LEADING TO AN INCREASED RISK OF ACCIDENT. *TR

Look up ODI 10563470 at NHTSA ↗

0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

Engine And Engine Cooling
0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

1100.0%
ODI 10209973 · 37,700 mi

CHEVY W4500 CONTINUES TO STALL/STOP IN THE MIDDLE OF THE ROAD. THE DEALER CONTINUES TO CHARGE ME TO REPLACE THE FUEL FILTER. THE PROBLEM CONTINUES TO GET WORST WITH REGARDS TO THE FREQUENCY OF THESE SUDDEN STOPS. IT IS EXTREMELY DANGEROUS TO ME AND THE GENERAL PUBLIC. *TR

Look up ODI 10209973 at NHTSA ↗

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

Fuel System, Other:Fuel Injection System
0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

1100.0%
ODI 10205431 · 73,029 mi

ON SEVERAL OCCASIONS WITH THE TRUCK THERE HAVE BEEN SIGNIFICANT AMOUNTS OF SMOKE BELLOWING FROM THE EXHAUST. IN SOME CASES, OTHER AUTOS BELIEVE THE VEHICLE WAS ON FIRE. INJECTORS HAVE BEEN FOUND TO BE FAULTY ON THREE OCCASIONS REQUIRING REPLACEMENT AT SIGNIFICANT COSTS. SMOKE FROM THE EXHAUST IS DUE TO THE FAULTY INJECTORS NOT ALLOWING FUEL INTO THE ENGINE SO AS A RESULT THE ENGINE IS BURNING ONLY OIL AND NO DIESEL FUEL. ENGINE IS EXPOSED TO EXCESSIVE HEAT AND COULD START ON FIRE. *JB

Look up ODI 10205431 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

Power Train:Axle Assembly
0Unavailable

No examples available for this selection.

1100.0%
ODI 10032113

REAR AXLE PULLED OUT OF FRAME WHILE DRIVING,CAUSING VEHICLE TO DROP SIX INCHES. ALSO, DAMAGED THE FRAME OF VEHICLE. DEALER NOTIFIED. *AK

Look up ODI 10032113 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

Power Train:Driveline:Driveshaft
0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

150.0%
ODI 10125672 · 800 mi

DT: WHILE DRIVING AND WITHOUT WARNING THE TRUCK SHOOK. DEALER SAID THEY FIXED IT ABOUT 5 TIMES, BUT CALLER INSISTED IT WAS NOT FIXED. MANUFACTURER HAS NOT CALLED CALLER BACK YET. *AK

Look up ODI 10125672 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

Tires
0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

1100.0%
ODI 10375114 · 7,200 mi

OUR 2010 AMBULANCE HAS HAD THREE FLAT TIRES DUE TO VALVE STEM FAILURES. WE RECENTLY REPLACED THE HEAVY DUTY RUBBER VALVE STEMS WITH STEEL VALVE STEMS. I BELIEVE THIS IS A SERIOUS SAFETY ISSUE. THESE THREE FAILURES ARE ON A VEHICLE WITH LESS THAN 7300 MILES. *TR

Look up ODI 10375114 at NHTSA ↗

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Fuel System, DieselToo few reports for a range25,606 mi2 (sparse)
ODI 10191642 · 36,891 mi

THE FUEL FILTER ON MY 2006 CHEVY C-4500 HAS BEEN A SERIOUS SAFETY PROBLEM SINCE THE FIRST DAY I BROUGHT THE TRUCK HOME. THE DEALERSHIP CONTINUES TO REPLACE THE FILTER. NEVERTHELESS, WHILE DRIVING DOWN THE HIGHWAY WITHOUT ANY WARNING, OTHER THAN THE CHECK ENGINE LIGHT COMING ON, THE TRUCK WILL GO FROM 70 MPH TO 5 MPH IN SECONDS. ON NUMEROUS OCCASSIONS I HAVE COME VERY CLOSE TO CAUSING AN ACCIDENT. THE DEALERSHIP STATES THAT THE RESTRICTION IN THE FUEL FILTER IS 4 TIMES GREATER THAN NORMAL, BUT PROVIDES NO EXPLANATION AS TO WHY THIS IS OCCURING.…

Look up ODI 10191642 at NHTSA ↗

ODI 10563470 · 14,320 mi

THE ENGINE SEIZES AND SUDDEN TURN DOWN WHILE THE VEHICLE IS BEING DRIVEN, THE VEHICLE EXPERIENCED MANY TIMES SUDDEN DECELERATION LEADING TO AN INCREASED RISK OF ACCIDENT. *TR

Look up ODI 10563470 at NHTSA ↗

Air BagsToo few reports for a range9,000 mi1 (sparse)
ODI 10208999 · 9,000 mi

TL*THE CONTACT OWNS A 2007 CHEVROLET W4500. WHILE DRIVING 45 MPH, THE VEHICLE HYDROPLANED. THE PASSENGER SIDE OF THE VEHICLE CRASHED INTO THE WALL AND BOTH THE FRONT AND REAR OF THE PASSENGER SIDE WERE DAMAGED. THE AIR BAGS FAILED TO DEPLOY. THE ROAD CONDITIONS WERE WET AT THE TIME. THE VEHICLE WAS DRIVEN FROM THE SCENE AND HAS NOT BEEN INSPECTED. THE CURRENT AND FAILURE MILEAGES WERE 9,000.

Look up ODI 10208999 at NHTSA ↗

EngineToo few reports for a range14,320 mi1 (sparse)
ODI 10563470 · 14,320 mi

THE ENGINE SEIZES AND SUDDEN TURN DOWN WHILE THE VEHICLE IS BEING DRIVEN, THE VEHICLE EXPERIENCED MANY TIMES SUDDEN DECELERATION LEADING TO AN INCREASED RISK OF ACCIDENT. *TR

Look up ODI 10563470 at NHTSA ↗

Engine And Engine CoolingToo few reports for a range37,700 mi1 (sparse)
ODI 10209973 · 37,700 mi

CHEVY W4500 CONTINUES TO STALL/STOP IN THE MIDDLE OF THE ROAD. THE DEALER CONTINUES TO CHARGE ME TO REPLACE THE FUEL FILTER. THE PROBLEM CONTINUES TO GET WORST WITH REGARDS TO THE FREQUENCY OF THESE SUDDEN STOPS. IT IS EXTREMELY DANGEROUS TO ME AND THE GENERAL PUBLIC. *TR

Look up ODI 10209973 at NHTSA ↗

Fuel System, Other:Fuel Injection SystemToo few reports for a range73,029 mi1 (sparse)
ODI 10205431 · 73,029 mi

ON SEVERAL OCCASIONS WITH THE TRUCK THERE HAVE BEEN SIGNIFICANT AMOUNTS OF SMOKE BELLOWING FROM THE EXHAUST. IN SOME CASES, OTHER AUTOS BELIEVE THE VEHICLE WAS ON FIRE. INJECTORS HAVE BEEN FOUND TO BE FAULTY ON THREE OCCASIONS REQUIRING REPLACEMENT AT SIGNIFICANT COSTS. SMOKE FROM THE EXHAUST IS DUE TO THE FAULTY INJECTORS NOT ALLOWING FUEL INTO THE ENGINE SO AS A RESULT THE ENGINE IS BURNING ONLY OIL AND NO DIESEL FUEL. ENGINE IS EXPOSED TO EXCESSIVE HEAT AND COULD START ON FIRE. *JB

Look up ODI 10205431 at NHTSA ↗

Power Train:Driveline:DriveshaftToo few reports for a range800 mi1 (sparse)
ODI 10125672 · 800 mi

DT: WHILE DRIVING AND WITHOUT WARNING THE TRUCK SHOOK. DEALER SAID THEY FIXED IT ABOUT 5 TIMES, BUT CALLER INSISTED IT WAS NOT FIXED. MANUFACTURER HAS NOT CALLED CALLER BACK YET. *AK

Look up ODI 10125672 at NHTSA ↗

TiresToo few reports for a range7,200 mi1 (sparse)
ODI 10375114 · 7,200 mi

OUR 2010 AMBULANCE HAS HAD THREE FLAT TIRES DUE TO VALVE STEM FAILURES. WE RECENTLY REPLACED THE HEAVY DUTY RUBBER VALVE STEMS WITH STEEL VALVE STEMS. I BELIEVE THIS IS A SERIOUS SAFETY ISSUE. THESE THREE FAILURES ARE ON A VEHICLE WITH LESS THAN 7300 MILES. *TR

Look up ODI 10375114 at NHTSA ↗

Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

1 reports2024-112026-10

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-110None

No examples available for this selection.

2024-120None

No examples available for this selection.

2025-010None

No examples available for this selection.

2025-020None

No examples available for this selection.

2025-030None

No examples available for this selection.

2025-040None

No examples available for this selection.

2025-050None

No examples available for this selection.

2025-060None

No examples available for this selection.

2025-070None

No examples available for this selection.

2025-080None

No examples available for this selection.

2025-090None

No examples available for this selection.

2025-100None

No examples available for this selection.

2025-110None

No examples available for this selection.

2025-120None

No examples available for this selection.

2026-010None

No examples available for this selection.

2026-020None

No examples available for this selection.

2026-030None

No examples available for this selection.

2026-040None

No examples available for this selection.

2026-050None

No examples available for this selection.

2026-060None

No examples available for this selection.

2026-070None

No examples available for this selection.

2026-080None

No examples available for this selection.

2026-090None

No examples available for this selection.

2026-10 (partial)0None

No examples available for this selection.

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 21 reports

2009: 0 complaints · 2010: 1 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
2009000
2010111
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
2009000
2010100

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentFuel System, DieselAir BagsEngineEngine And Engine CoolingFuel System, Other:Fuel Injection SystemPower Train:Axle AssemblyPower Train:Driveline:DriveshaftTires
Fuel System, Diesel—0
1
ODI 10563470 · 14,320 mi

THE ENGINE SEIZES AND SUDDEN TURN DOWN WHILE THE VEHICLE IS BEING DRIVEN, THE VEHICLE EXPERIENCED MANY TIMES SUDDEN DECELERATION LEADING TO AN INCREASED RISK OF ACCIDENT. *TR

Look up ODI 10563470 at NHTSA ↗

00000
Air Bags0—000000
Engine
1
ODI 10563470 · 14,320 mi

THE ENGINE SEIZES AND SUDDEN TURN DOWN WHILE THE VEHICLE IS BEING DRIVEN, THE VEHICLE EXPERIENCED MANY TIMES SUDDEN DECELERATION LEADING TO AN INCREASED RISK OF ACCIDENT. *TR

Look up ODI 10563470 at NHTSA ↗

0—00000
Engine And Engine Cooling000—0000
Fuel System, Other:Fuel Injection System0000—000
Power Train:Axle Assembly00000—00
Power Train:Driveline:Driveshaft000000—0
Tires0000000—

Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

2 patterns with matching reports.

Stalling or loss of power

1 mentions · 10.0% of complaints

Median mileage: 37,700 mi (1 usable records).

ODI 10209973 · 37,700 mi

CHEVY W4500 CONTINUES TO STALL/STOP IN THE MIDDLE OF THE ROAD. THE DEALER CONTINUES TO CHARGE ME TO REPLACE THE FUEL FILTER. THE PROBLEM CONTINUES TO GET WORST WITH REGARDS TO THE FREQUENCY OF THESE SUDDEN STOPS. IT IS EXTREMELY DANGEROUS TO ME AND THE GENERAL PUBLIC. *TR

Look up ODI 10209973 at NHTSA ↗

Matching rule\b(stall\w*|loss of power|lost power|engine shut\w* off)\b

Warning lights and dashboard alerts

1 mentions · 10.0% of complaints

Median mileage: 36,891 mi (1 usable records).

ODI 10191642 · 36,891 mi

THE FUEL FILTER ON MY 2006 CHEVY C-4500 HAS BEEN A SERIOUS SAFETY PROBLEM SINCE THE FIRST DAY I BROUGHT THE TRUCK HOME. THE DEALERSHIP CONTINUES TO REPLACE THE FILTER. NEVERTHELESS, WHILE DRIVING DOWN THE HIGHWAY WITHOUT ANY WARNING, OTHER THAN THE CHECK ENGINE LIGHT COMING ON, THE TRUCK WILL GO FROM 70 MPH TO 5 MPH IN SECONDS. ON NUMEROUS OCCASSIONS I HAVE COME VERY CLOSE TO CAUSING AN ACCIDENT. THE DEALERSHIP STATES THAT THE RESTRICTION IN THE FUEL FILTER IS 4 TIMES GREATER THAN NORMAL, BUT PROVIDES NO EXPLANATION AS TO WHY THIS IS OCCURING.…

Look up ODI 10191642 at NHTSA ↗

Matching rule\b(warning light\w*|check engine|dashboard warning\w*|malfunction indicator)\b