Auto Recall Watch
U.S. public vehicle records

2005 Ford F-450 SD problems and owner complaints

Explore the records behind recurring owner reports.

Key facts

40 owner complaints analyzed

4 distinct recall campaigns

51,650 mi median reported failure mileage

Scope: 2005 model year. Data updated: . 38 complaints include usable failure mileage. View data status.

Owner-reported patterns

Most common problems

Fuel System, Diesel is the most frequently named component, appearing in 11 of 40 complaints (27.5%). A complaint can name multiple components.

Recurring terms in complaint narratives
TopicMatching reportsShare of complaints
Fuel system concerns2255.0%
Engine operation1127.5%
Electrical and battery issues37.5%
Transmission and shifting25.0%
Braking behavior12.5%
Steering behavior12.5%

Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.

Component breakdown

Number of unique complaints naming each component. Top eight shown.

Fuel System, Diesel
11
Fuel/Propulsion System
7
Engine
4
Fuel System, Gasoline
3
Engine And Engine Cooling:Engine:Diesel
2
Fuel System, Diesel:Storage:Tank Assembly
2
Electrical System
1
Electrical System:Wiring
1
Component breakdown data
CategoryCount
Fuel System, Diesel11
Fuel/Propulsion System7
Engine4
Fuel System, Gasoline3
Engine And Engine Cooling:Engine:Diesel2
Fuel System, Diesel:Storage:Tank Assembly2
Electrical System1
Electrical System:Wiring1

Fuel System, Diesel: 11; Fuel/Propulsion System: 7; Engine: 4; Fuel System, Gasoline: 3; Engine And Engine Cooling:Engine:Diesel: 2; Fuel System, Diesel:Storage:Tank Assembly: 2; Electrical System: 1; Electrical System:Wiring: 1

Reported problems by failure mileage

Complaint counts in mileage bands. These are not failure rates per vehicle or mile.

Under 25,000
5
25,000 to 49,999
11
50,000 to 74,999
10
75,000 to 99,999
6
100,000 to 149,999
6
150,000 and above
0
Reported problems by failure mileage data
CategoryCount
Under 25,0005
25,000 to 49,99911
50,000 to 74,99910
75,000 to 99,9996
100,000 to 149,9996
150,000 and above0

Under 25,000: 5; 25,000 to 49,999: 11; 50,000 to 74,999: 10; 75,000 to 99,999: 6; 100,000 to 149,999: 6; 150,000 and above: 0

25,000 to 49,999 miles has the most reports with usable mileage (11). 2 complaints have missing, zero or invalid mileage.

Complaints over time

Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.

2005
1
2006
1
2007
5
2008
6
2009
4
2010
7
2011
5
2012
6
2013
2
2015
1
2016
1
2020
1
Complaints over time data
CategoryCount
20051
20061
20075
20086
20094
20107
20115
20126
20132
20151
20161
20201

2005: 1; 2006: 1; 2007: 5; 2008: 6; 2009: 4; 2010: 7; 2011: 5; 2012: 6; 2013: 2; 2015: 1; 2016: 1; 2020: 1

Pattern summary

Fuel System, Diesel leads the component reports. Fuel system concerns appears in 22 complaint narratives. Engine operation appears in 11 complaint narratives. Electrical and battery issues appears in 3 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.

Calculated from recorded counts. An AI narrative has not been published for this selection.

Complaint evidence

Examples provide context, not a representative sample or a verified diagnosis.

Owner report 10169812 · 2006-10-03 (October 3, 2006)

THE FUEL INJECTOR CONTROLS WENT OUT AT LESS THAN 15,000 MILES. AFTER THAT ENGINE ALWAYS RAN HOT. ENGINE BUNED UP AT LESS THAN 60,000 MILES. THEY PUT A NEW ONE IN AND NOW THE TURBO IS NOT OPERATING RIGHT, TRUCK WILL ONLY PULL A LOAD AT 50 MPH. ALL OF THE EVENTS LISTED HERE HAPPENED BEFORE THE TRUCK WAS ONE YEAR OLD! BECAUSE OF ALL OF THESE FAULTS I HAVE MISSED ABOUT 2 MONTHS OF WORK WAITING ON THEM TO GET IT FIXED. I FEED MY FAMILY WITH MY TRUCK, IF IT DOESN'T WORK THEY DON'T EAT. *JB

Owner-reported narrative. 53,000 miles reported. Look up ODI 10169812 at NHTSA ↗

Owner report 10235523 · 2008-07-23 (July 23, 2008)

TL*THE CONTACT OWNS A 2005 FORD F450. WHEN THE CONTACT ATTEMPTED TO FILL THE GAS TANK, ALL OF THE FUEL BEGAN TO COME OUT OF THE TOP OF THE TANK. HE EXAMINED THE VEHICLE AND NOTICED THAT THE FUEL TANK HAD COLLAPSED AND SLIT AT THE SEAM. THE VEHICLE WAS TAKEN TO THE DEALER FOR A DIAGNOSIS. THE FAILURE MILEAGE WAS 9,119. UPDATED 09/15/08 *BF THE CARBON CANISTER WAS MOUNTER BETWEEN FRAME RAILS AND DIRT AND DEBRIS BECAME TRAPPED INSIDE. UPDATED 09/18/08. *JB

Owner-reported narrative. 9,119 miles reported. Look up ODI 10235523 at NHTSA ↗

Owner report 10225425 · 2008-04-22 (April 22, 2008)

MY 2005 FORD F450 HAS BEEN HAVING STARTING ISSUES. NOW THE PROBLEM IS THE VEHICLE STALLED OUT WHILE DRIVING. FORD SERVICE HAS RUN DIAGNOSTICS AND SAID NOTHING IS WRONG WITH IT. *TR

Owner-reported narrative. 55,300 miles reported. Look up ODI 10225425 at NHTSA ↗

Owner report 10289220 · 2009-10-21 (October 21, 2009)

TL* THE CONTACT OWNS A 2005 FORD F-450. WHILE DRIVING 45 MPH UP AN INCLINE THE VEHICLE STALLED. THE VEHICLE WAS NOT DIAGNOSED BY THE DEALER. PRIOR TO THE FAILURE HE NOTICED THAT IT WAS DIFFICULT TO ACCELERATE. THE CURRENT AND FAILURE MILEAGES WERE 50300. UPDATED 01/1410 *BF THE CONSUMER STATED THE TRUCK WAS DIAGNOSED AND THE FUEL TANK AND OTHER COMPONENTS NEEDED TO BE REPLACED. UPDATED 01/20/10. *JB

Owner-reported narrative. 50,300 miles reported. Look up ODI 10289220 at NHTSA ↗

Owner report 10351453 · 2010-08-24 (August 24, 2010)

SEPT. 9, 2008 - TRUCK STARTED MISSING CHANGED FUEL FILTER WHEN IN SHOP FOR NORMAL SERVICE MARCH 18, 2009 - TRUCK STALLED AND WOULD NOT START, TOWED TO SHOP, DID DIAGNOSTICS , REGULAR SERVICE, AND PUT ON FUEL REGULATOR OCT. 12, 2009 - TRUCK MISSING AND OVERHEATING, REPLACE FUEL FILTER AND RADIATOR TANK AUG. 11,2010 - TRUCK MISSING AGAIN WOULD NOT START , SMOKING, TOWED TO CAUTHORNS,, THEN TO FORD GARAGE. WARRANTY WORK COMPLETED ON TRUCK, THEY THOUGHT HEAD GASKETS BLOWN, REPLACED EGR COOLER AND OIL COOLER, CLEANED TURBO, , REPLACE FUEL FI…

Owner-reported narrative. 43,000 miles reported. Look up ODI 10351453 at NHTSA ↗

Owner report 10369359 · 2010-12-06 (December 6, 2010)

TL* THE CONTACT OWNS A 2005 FORD F-450 SUPER DUTY. THE CONTACT STATED WHILE DRIVING 60 MPH AND TOWING UPHILL, THE VEHICLE BEGAN TO STALL AND INDEPENDENTLY DECELERATED TO 30 MPH. THE CONTACT WAS BARELY ABLE TO MAINTAIN CONTROL OF THE VEHICLE. THE DEALER PERFORMED A DIAGNOSTIC TEST WHICH DISCOVERED A FAULTY FUEL INJECTOR THAT NEEDED REPLACING. THE DEALER REPLACED THE FAULTY FUEL INJECTOR AND AFTER THE REPAIRS THE CONTACT STATED THAT SEVEN MORE FUEL INJECTORS MALFUNCTIONED. THE CONTACT CALLED THE MANUFACTURER REGARDING NHTSA CAMPAIGN ID NUMBER:…

Owner-reported narrative. 130,000 miles reported. Look up ODI 10369359 at NHTSA ↗

Owner report 10350176 · 2010-08-17 (August 17, 2010)

FORD F 450 DIESEL FUEL TANK IS DELAMINATING CAUSING THE TRUCK TO STALL CAUSING A DANGEROUS SITUATION ON THE ROAD. FROM RESEARCH ON THE INTERNET, THIS IS NOT AN ISOLATED PROBLEM. APPARENTLY FORD IS IGNORING THE PROBLEM AND SHIFTING THE BLAME TO FUEL. MY CHEVY NOR MY FATHERS DODGE HAVE THIS PROBLEM. IT IS VERY EXPENSIVE TO FIX. *TR

Owner-reported narrative. 50,000 miles reported. Look up ODI 10350176 at NHTSA ↗

Owner report 10423926 · 2011-09-06 (September 6, 2011)

TL* THE CONTACT OWNS A 2005 FORD F-450. THE CONTACT WAS DRIVING 5 MPH WHEN A NOISE EMITTED FROM THE ENGINE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TRANSMISSION FLY WHEEL BOLTS, CAUSED DAMAGE TO FLY WHEEL, TORQUE CONVERT AND THE BOLTS WERE REMOVED IN ORDER TO CORRECT THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, AND THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 97,105 AND THE CURRENT MILEAGE WAS 97,600. THE CONSUMER STATED HE HEARD A VERY UNUSUAL, LOUD NOISE EMANATING FROM THE REAR OF THE ENGINE COMPA…

Owner-reported narrative. 97,105 miles reported. Look up ODI 10423926 at NHTSA ↗

Owner report 10440979 · 2011-12-22 (December 22, 2011)

TL* THE CONTACT OWNS A 2005 FORD F-450 SD. THE CONTACT STATED THAT THE BRAKE LIGHTS, TURN SIGNALS AND THE HAZARD LIGHTS WERE INOPERABLE. THE DEALER ADVISED THE CONTACT TO REPLACE THE WIRING HARNESS. THE MANUFACTURER INFORMED THE CONTACT THAT HIS VIN WAS NOT INCLUDED IN THE RECALL UNDER NHTSA CAMPAIGN ID NUMBERS: 11V352000 (EXTERIOR LIGHTING:BRAKE LIGHTS) OR 11V352000 (EXTERIOR LIGHTING:TAIL LIGHTS). NO REPAIRS WERE PERFORMED. THE CURRENT AND THE FAILURE MILEAGES WERE 121,000.

Owner-reported narrative. 121,000 miles reported. Look up ODI 10440979 at NHTSA ↗

Owner report 10183873 · 2007-03-01 (March 1, 2007)

AMBULANCE WAS RESPONDING TO A CALL AND EXPERIENCED A SUDDEN LOSS OF STEERING CONTROL. THIS WAS CAUSED BY THE STEERING LINK BECOMING DISCONNECTED FROM THE STEERING KNUCKLE ARM. THE DISCONNECTED STEERING LINK WAS CAUSE BY A BROKEN STEERING LINK TIE ROD END. THE TIE ROD END SEPARATED AT THE THREADED NUT END. REVIEW OF THE TIE ROD END SHOWED SIGNS OF THE ROD END BEING CRACKED THROUGH THE THREADS FOR SOME TIME; AS EVIDENCED BY THE SIGNS OF RUST. IT IS BELIEVED THAT EITHER, THE NUT WAS OVER TORQUED HEN INSTALLED AT THE FACTORY OR THAT THERE W…

Owner-reported narrative. 63,322 miles reported. Look up ODI 10183873 at NHTSA ↗

Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

40 unique complaints in this selection. Analysis snapshot: 2026-10-01.

95.0%Usable mileage38 / 40 records
100.0%Valid incident date40 / 40 records
100.0%Valid filing date40 / 40 records
100.0%Ordered incident and filing dates40 / 40 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component201220132014201520162017201820192020202120222023202420252026
Fuel System, Diesel
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

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0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

15.6%
ODI 11687332

The contact owns a 2021 Ford F-450 SD. The contact received notification of NHTSA Campaign Number: 24V957000 (Fuel System, Diesel); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

Look up ODI 11687332 at NHTSA ↗

14.2%
ODI 11723855 · 59,350 mi

The contact owns a 2022 Ford F-450 SD. The contact stated that while driving at 25 MPH and depressing the accelerator pedal, the vehicle failed to respond and shut down unexpectedly. The check engine warning light was illuminated. The vehicle was restarted and operated as intended. A dealer was contacted. The vehicle was taken to the dealer to be diagnosed, and it was determined that the fuel system needed to be replaced. The vehicle was not repaired. The contact associated the failure with NHTSA Campaign Number: 24V957000 (FUEL SYSTEM, DIESEL)…

Look up ODI 11723855 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Engine
00.0%

No examples available for this selection.

150.0%
ODI 10818765 · 43,000 mi

RADIATOR LEAK AT 43,000 FROM THE JOINT BETWEEN THE PLASTIC END CAP AND ALUMINUM CORE, DRIVER'S SIDE NEAR BUMPER. COST TO REPAIR ESTIMATED AT 1400-1800$ AT ONLY 7K MILES OUTSIDE OF FACTORY WARRANTY. VEHICLE IS USED DAILY WITHIN RECOMMENDED WEIGHT CAPACITIES TO MOVE MATERIALS AND TRAILERS, BUT FOLLOWS A VERY STRICT MAINTENANCE PROGRAM TO ENSURE LONG LIFE.

Look up ODI 10818765 at NHTSA ↗

1100.0%
ODI 10871640 · 74,000 mi

THE HIGH PRESSURE FUEL PUMP FAILED. FORD CLAIMED THAT THIS WAS FROM CONTAMINATED FUEL. FORD HAS TWO FUEL FILTERS AND A WATER SEPARATOR. I PERSONALLY ADDED TWO ADDITIONAL FILTERS AND AN ADDITIONAL WATER SEPARATOR, FOR A TOTAL OF FOUR FILTERS AND TWO SEPARATORS. FORD ALSO HAS A WATER IN FUEL LIGHT THAT IS SUPPOSED TO ALERT THE DRIVER TO CONTAMINATION. AT NO TIME DID THIS LIGHT COME ON. IN SHORT, I BELIEVE FORD HAS A DEFECTIVE FUEL PUMP AND A DEFECTIVE FILTRATION AND WATER ALERTING SYSTEM. THIS TRUCK SHUTDOWN, WITH NO WARNING AT 70 MPH ON A…

Look up ODI 10871640 at NHTSA ↗

1100.0%
ODI 10640781 · 650 mi

TL* THE CONTACT OWNS A 2015 FORD F-450 SD. WHILE DRIVING APPROXIMATELY 55 MPH, THE ENGINE WARNING INDICATOR ILLUMINATED AND THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FUEL PUMP AND MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE FAILURE OCCURRED ON MULTIPLE OCCASIONS. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 650.…

Look up ODI 10640781 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

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0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

211.1%
ODI 11633674

High pressure fuel pump failed while driving towing a trailer. Was able to pull over safely, entire fuel system needs to be replaced. Unknown if anything else was damaged yet. Vehicle is still in for repairs, estimate is between 9-13k parts and labor. I hope it didn't destroy the entire engine.

Look up ODI 11633674 at NHTSA ↗

416.7%
ODI 11583404 · 168,000 mi

The contact owns a 2022 Ford F-450 SD. The contact stated that while starting the vehicle, he started to hear a loud knocking noise coming from the engine. No warning lights were illuminated. The vehicle was towed to the dealer where it was diagnosed and determined that the engine needed to be replaced. The manufacturer was notified of the failure and advised the contact to reach out to the NHSTA Hotline for assistance. The failure mileage was 168,000.

Look up ODI 11583404 at NHTSA ↗

120.0%
ODI 11661929

Vehicle was being driven by a driver service to be delivered to the home garage after production was completed at the manufacturer. During transit, the operator reported that the low fuel pressure warning light came on immediately followed by flames in the engine compartment.

Look up ODI 11661929 at NHTSA ↗

112.5%
ODI 11714467

n October 28th, I left Atlanta, Georgia with a load going to Pittsburgh–Philadelphia. On October 29th, 2025, around 12:30 a.m., I was approximately two miles north of Birch River, West Virginia. While driving uphill at a steady speed of about 60–65 mph, I suddenly heard a loud popping sound, as if something had exploded or blown inside the engine. Right after that, the truck immediately lost power, and I pulled over to the shoulder as quickly as I could. As I was stopping, I saw flames coming through the hood directly in front of me, mostly fr…

Look up ODI 11714467 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Fuel/Propulsion System
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

1100.0%
ODI 10871640 · 74,000 mi

THE HIGH PRESSURE FUEL PUMP FAILED. FORD CLAIMED THAT THIS WAS FROM CONTAMINATED FUEL. FORD HAS TWO FUEL FILTERS AND A WATER SEPARATOR. I PERSONALLY ADDED TWO ADDITIONAL FILTERS AND AN ADDITIONAL WATER SEPARATOR, FOR A TOTAL OF FOUR FILTERS AND TWO SEPARATORS. FORD ALSO HAS A WATER IN FUEL LIGHT THAT IS SUPPOSED TO ALERT THE DRIVER TO CONTAMINATION. AT NO TIME DID THIS LIGHT COME ON. IN SHORT, I BELIEVE FORD HAS A DEFECTIVE FUEL PUMP AND A DEFECTIVE FILTRATION AND WATER ALERTING SYSTEM. THIS TRUCK SHUTDOWN, WITH NO WARNING AT 70 MPH ON A…

Look up ODI 10871640 at NHTSA ↗

1100.0%
ODI 10640781 · 650 mi

TL* THE CONTACT OWNS A 2015 FORD F-450 SD. WHILE DRIVING APPROXIMATELY 55 MPH, THE ENGINE WARNING INDICATOR ILLUMINATED AND THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FUEL PUMP AND MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE FAILURE OCCURRED ON MULTIPLE OCCASIONS. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 650.…

Look up ODI 10640781 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

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0Unavailable

No examples available for this selection.

00.0%

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0Unavailable

No examples available for this selection.

211.1%
ODI 11633674

High pressure fuel pump failed while driving towing a trailer. Was able to pull over safely, entire fuel system needs to be replaced. Unknown if anything else was damaged yet. Vehicle is still in for repairs, estimate is between 9-13k parts and labor. I hope it didn't destroy the entire engine.

Look up ODI 11633674 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

112.5%
ODI 11714467

n October 28th, I left Atlanta, Georgia with a load going to Pittsburgh–Philadelphia. On October 29th, 2025, around 12:30 a.m., I was approximately two miles north of Birch River, West Virginia. While driving uphill at a steady speed of about 60–65 mph, I suddenly heard a loud popping sound, as if something had exploded or blown inside the engine. Right after that, the truck immediately lost power, and I pulled over to the shoulder as quickly as I could. As I was stopping, I saw flames coming through the hood directly in front of me, mostly fr…

Look up ODI 11714467 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Electrical System
133.3%
ODI 10682653 · 57,665 mi

AS PER YOUR ODI RESUME #RQ14-005, MY RV BUILT ON 2012 CHASSIS EXPERIENCED EGT SENSOR MALFUNCTION TO NUMBER 13 AND 14. THIS OCCURRED ON I-75 OUTSIDE OF LEXINGTON, KY. I WAS VERY LUCKY TO BE IN THE RIGHT LANE AND JUST BARELY PULLED TO THE SHOULDER BEFORE THE ENGINE SHUTDOWN. HAD TO CALL STATE POLICE BECAUSE OF THE CLOSE PROXIMITY TO TRAVEL LANE AND VERY DANGEROUS SITUATION FOR OTHER VEHICLES. THIS TRIP STARTED IN CLEMMONS, NC, AND INCLUDED 2 TUNNELS WHICH COULD HAVE BEEN A DISASTER IF THE INCIDENT OCCURRED IN EITHER ONE. CALLED FORD ABOUT RECALL …

Look up ODI 10682653 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

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00.0%

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0Unavailable

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00.0%

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0Unavailable

No examples available for this selection.

527.8%
ODI 11400334 · 1,000 mi

POWER TAILGATE SYSTEM FAULT WARNING HAS BEEN COMING ON ND OD. AND TAIL GATE OPENED UN COMMANDED AND DAMAGED TAILGATE AND HORSE TRAILER. IT WAS POURING RAIN AND GOING LES THAN 10 MILES AN HOUR AND TURNING. THIS STARTED ON DAY 2 OF OWNERSHIP. TRUCK ONLY HAS APROX 1000 MILES ON IT. VEHICLE IS CURRENTLY AT DCH FORD IN THOUSAND OAKS CALIFORNIA.

Look up ODI 11400334 at NHTSA ↗

520.8%
ODI 11525612

Connected to 5th wheel, intermittently the brakes would "buck" and "grab" when braking. Message to the effect of braking wire malfunction.

Look up ODI 11525612 at NHTSA ↗

120.0%
ODI 11552730

The contact owns a 2023 Ford F-450. The contact received notification of NHTSA Campaign Number: 23V506000 (Electrical System) however, the part to do the recall repair was not yet available. The local dealer was contacted and determined that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue and confirmed that parts were not yet available. The contact had not experienced a failure. VIN tool confirms parts not availabl…

Look up ODI 11552730 at NHTSA ↗

225.0%
ODI 11629086 · 300 mi

The contact owns a 2024 Ford F-450 SD. The contact stated while driving approximately 35 MPH, there was a popping sound coming from behind the instrument panel. The contact stated that there was smoke coming from the instrument panel and through the vents. The vehicle was pulled over to the side of the road, opened all the windows, and inspected the vehicle but found no failure. The contact reentered the vehicle and noticed flames coming from the middle of the instrument panel. The contact extinguished the fire with a fire extinguisher. Neither…

Look up ODI 11629086 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Engine And Engine Cooling
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

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00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

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00.0%

No examples available for this selection.

112.5%
ODI 11757734 · 9,707 mi

The contact owned a 2024 Ford F-450 SD. The contact stated that while his fiancée was driving with cruise control set to 57 MPH, there was an abnormally strong smoky odor inside the cabin of the vehicle. No warning light was illuminated. The driver pulled over to the side of the road and there were flames coming from the engine bay. The driver called 9-1-1. The driver attempted to extinguish the fire with assistance using three fire extinguishers but failed to extinguish the fire. The vehicle became fully engulfed in flames before the Fire Depa…

Look up ODI 11757734 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Engine And Engine Cooling:Engine:Diesel
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

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00.0%

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0Unavailable

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00.0%

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0Unavailable

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00.0%

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00.0%

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00.0%

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00.0%

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00.0%

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00.0%

No examples available for this selection.

Power Train
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

1100.0%
ODI 11319022

TL* THE CONSUMER OWNS A 2017 FORD F-450. THE CONSUMER STATED HER HUSBAND WAS DRIVING AT APPROXIMATELY 45 MPH THE VEHICLE UNEXPECTEDLY THE DRIVE SHAFT SHOUT OUT AND THE CAD FELL APART IN TWO PIECES. THE VEHICLE WAS TOWED TO (VICTOR FORD INC 1400 US-12, WAUCONDA, IL 60084) THE VEHICLE IS CURRENTLY AT THE DEALER AND THE CONTACT HAS LITTLE INFORMATION. THE MANUFACTURER WAS NOT MADE AWARE OF THIS FAILURE. THE CONSUMER REFERENCED THE FAILURE TO (NHTSA CAMPAIGN NUMBER: 17V212000 POWER TRAIN) VIN WAS NOT INCLUDED IN THE RECALL. THE APPROXIMATE MILEAGE …

Look up ODI 11319022 at NHTSA ↗

0Unavailable

No examples available for this selection.

133.3%
ODI 11325096 · 58,000 mi

WIRE HARNESS FOR TRANSMISSION WAS NOT SECURED PROPERLY,CAME LOOSE AND WRAPPED AROUND DRIVESHAFT RIPPING IT OFF, AND CAUSED AN COOLANT LINE TO ALSO PULL OFF, NOTED ON TOW BILL. VEHICLE WAS RUNNING FINE, 70MPH ON FREEWAY...MADE A LOUD POP NOISE AND TRANSMISSION WAS GRINDING BAD...PULLED OVER AND SHUT IT OFF IMMEDIATELY, LOTS OF ANTIFREEZE UNDER TRUCK AND WIRE HARNESS RIPPED OFF AND WRAPPED AROUND FRONT DRIVESHAFT (6-8FT OF THE WIRE HARNESS)*DT CONSUMER STATED TRANSMISSION WAS REPLACED BEFORE BY ANOTHER DEALER AND THE CURRENT DEALER STATED IT WA…

Look up ODI 11325096 at NHTSA ↗

0Unavailable

No examples available for this selection.

422.2%
ODI 11644090 · 2,763 mi

The contact owns a 2021 Ford F-450 SD. The contact stated that the vehicle was designed with a feature known as neutral idle control (NIC), where the vehicle automatically shifted into neutral(N) while at a complete stop to reduce fuel consumption. The contact stated that while at a stop with the feature engaged, the vehicle abruptly jerked, or hesitated while depressing the accelerator pedal. There was no warning light illuminated. The vehicle was taken to a dealer where the transmission was replaced; however, the failure persisted. The dealer…

Look up ODI 11644090 at NHTSA ↗

28.3%
ODI 11629060

I have had severe vibration in the rear of my pickup and have been to the dealer 5 or 6 times,they tell me all is normal and it's the nature of this $120,000 pickup. But for only having 28,000 miles they did say the rear driveline and carrier bearing could be the culprit,they replaced and still have the same problem and now it has a howling noise when it starts to vibrate at 62 per hour and doesn't go away till after 76 miles per hour,very disappointed as the dealer tells me they don't know and has been no recalls of this but you read online t…

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00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

150.0%
ODI 11684755

Less than 4000 miles- first transmission failed while pulling a large trailer- ford replaced the transmission and the new transmission, only 200 miles later did the same thing when pulling a trailer, up hill. It throws the transmission into 10th gear and you loose all power, Check engine light comes on and it slams back into 4th gear. Will not shift in or out of 4th. We were almost in a head on collision pulling a trailer because it did it while passing a semi and we had no power. Two transmissions this low of mileage seems like it must …

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00.0%

No examples available for this selection.

Service Brakes
133.3%
ODI 11161082 · 52,000 mi

THE A/C COMPRESSOR JUST WENT OUT FOR THE SECOND TIME AND FROM WHAT IT LOOKS TO ME IS WHY THE SECOND FAILURE HAS OCCURRED IS BECAUSE THE DEALERSHIP DID NOT REPLACE THE CONDENSER AS WAS REQUIRED AND ALSO PAID FOR BY ME. THE TRUCK HAS THE "DEATH-WOBBLE" EVEN THOUGH I HAVE REINFORCED THE STEERING IN GENERAL AND IS VERY DANGEROUS. HOWEVER, DUE TO JUST THESE TWO ISSUES AND THE OTHERS IT HAS HAD WHICH ARE FAILED WATER PUMP, TURBO, STARTER AND HYDRO-BOOST BRAKE BOOSTER WITH THE WATER PUMP GOING OUT AT ABOUT 50,000 MILES AND THEN THE TURBO AT ABOUT 82,…

Look up ODI 11161082 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

1100.0%
ODI 11094101 · 71,000 mi

WHILE DRIVING AT HIGHWAY SPEEDS WITH A TRAILER AND A LOAD CONNECTED TO THE TRUCK THE CHECK BRAKE SYSTEM MESSAGE SUDDENLY APPEARED WITHIN THE MESSAGE DISPLAY, AS WELL AS THE ABS LIGHT, TRACTION CONTROL LIGHT, AND THE PARKING BRAKE LIGHT. IMMEDIATELY WE ATTEMPTED TO SLOW DOWN AND PULL OFF TO THE SIDE OF THE ROAD. FORTUNATELY TRAFFIC WAS NOT TOO CONGESTED AROUND US AND WE WERE DRIVING ON A RELATIVELY FLAT ROAD AT THE TIME. THE VEHICLE HAD LOST VIRTUALLY ALL BRAKING POWER AND THE WE BASICALLY HAD TO COAST TO A COMPLETE STOP. THE VEHICLE IS A 2016 F…

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00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

133.3%
ODI 11233762 · 830 mi

COMPLETE BRAKE SYSTEM FAILURE WITH ONLY 830 MILES ON THE VEHICLE. ON JULY 19, 2019 WHILE APPROACHING AN INTERSECTION ON E. CAUSEWAY APPROACH IN MANDEVILLE, LA. I APPLIED THE BRAKES TO STOP FOR A RED LIGHT, THE BRAKE PEDAL WENT TO THE FLOOR AND THE VEHICLE WAS NOT SLOWING ENOUGH TO AVOID HITTING THE VEHICLES AHEAD OF ME AT THE INTERSECTION. I RAPIDLY DOWN SHIFTED THROUGH THE GEARS TO REDUCE SPEED AND ALSO APPLIED THE PARKING BRAKE TO HELP REDUCE SPEED. WHILE THE VEHICLE DID SLOW DOWN IT WAS NOT ENOUGH TO AVOID HITTING THE TRAFFIC AHEAD, SO I VEE…

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0Unavailable

No examples available for this selection.

211.1%
ODI 11552000 · 95,000 mi

The contact owns a 2021 Ford F-450 SD. The contact stated while driving approximately 70 MPH, the electronic brake control became inoperable. There were no warning lights illuminated. The contact called the local dealer, but the vehicle was not diagnosed or repaired. The contact called another local dealer, Ray's Ford Chrysler Dodge Jeep Ram 385 Bypass Rd., Brandenburg, KY 40108, and was informed that the vehicle was not covered under a recall. The vehicle was not diagnosed or repaired. The manufacturer was contacted and referred the contact to…

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729.2%
ODI 11458820

The trailer brakes fail after a random period of time. Though the trailer works fine with other controllers, the entire trailer was rewired with new brakes and a new 7-pin connector, the problem did not changed - there are no shorts, grounds, opens in the brake circuit, and the ground circuit is OK. There previously were and are no intermittent problems with the trailer. The trailer brakes will start off the trip working, but stop working at random times. I've often noticed that they'll fail shortly after sitting in traffic. After the failure, …

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360.0%
ODI 11569079

Vehicle does not remember its previous settings: The following features may or may not be on, even if you have actively went through and turned them off or on. Local dealership has had this truck over 4 times and for days at a time. Nothing has been resolved of these safety functions. Rear automatic emergency braking Engine brake Lane departure warning (which actually jerks steering wheel if it is on and you get close to the edge of the lane) Lane centering assistance These safety sensitive functions turn themselves on and off, no matter the am…

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00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Fuel System, Diesel38,500–56,004 mi47,500 mi10
ODI 10243146 · 37,000 mi

VEHICLE WAS DRIVEN TO THE DEALERSHIP FOR SLUGGISHNESS. I WAS TOLD THAT THE FUEL FILTER WAS DIRTY. SERVICE PERSON REPLACED THE FUEL FILTER AND NOW THE TRUCK WON'T RUN AT ALL. I AM INFORMED THAT THERE IS FUEL CONTAMINATION. TOWED THE VEHICLE TO ANOTHER REPAIR STATION AND I AM INFORMED THAT THE LINING OF THE FUEL TANK IS PEELING OFF AND THE PEELING MATERIAL IS NOW CLOGGING THE FUEL PUMP AND INJECTION. *TR

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ODI 10268297 · 75,000 mi

THE LINING OF THE FUEL TANK IS FLAKING OFF INTO MY FUEL LINES. THIS CONDITION HAS CAUSED MAJOR HESITATION AND LACK OF POWER. NEED FURTHER INVESTIGATION TO KNOW THE EXTENT OF DAMAGES. *TR

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ODI 10280530 · 58,005 mi

I HAVE A 2005 FORD F-450 THAT WAS LOOSING POWER GOING DOWN THE ROAD. I HAD JUST REPLACED THE FUEL FILTERS ABOUT TWO THOUSAND MILES BEFORE. WHEN I REMOVED THE FRAME MOUNTED FUEL FILTER IT WAS FULL OF SILVER METAL FLAKES. I CALLED THE SERVICE MANAGER AT FORD AND WAS TOLD IT WAS DELAMINATION OF THE FUEL TANK. OF COURSE MY THREE YEAR / THIRTY SIX THOUSAND WAS OUT . THE ONE HUNDRED THOUSAND ON MY MOTOR COVERED EVERYTHING BUT THE FUEL LINES AND FUEL TANK. I THINK THIS IS BULL AND FORD SHOULD BE RESPONSIBLE FOR THIS PROBLEM. BY THE WAY I'VE SEEN MANY …

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Fuel/Propulsion System36,475–61,500 mi44,000 mi6
ODI 10458873 · 40,000 mi

TL* THE CONTACT OWNS A 2005 FORD F-450 DIESEL. THE CONTACT STATED THAT WHILE DRIVING 60 MPH THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAGNOSED THAT THE INTERIOR PAINT OF THE FUEL TANK WAS DELAMINATING. AS A RESULT, THE FUEL TANK, FUEL LINES, FUEL PUMP, FUEL INJECTORS, AND FILTERS NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE W…

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ODI 10466767 · 66,000 mi

TL* THE CONTACT OWNS A 2005 FORD F-450 SD. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE VEHICLE BEGAN TO HESITATE INTERMITTENTLY. THE CONTACT REMOVED THE FUEL TANK AND NOTICED THAT THE LINING OF THE FUEL TANK HAD STARTED TO PEEL AND BECOME MIXED WITH THE FUEL. THE FUEL FILTER WAS ALSO FULL OF THE INSIDE LINING OF THE GAS TANK. THE DEALER WAS NOTIFIED AND ADMITTED THERE WAS A PROBLEM WITH THE TANKS PEELING HOWEVER STATED IT WAS THE TYPE OF FUEL THE CONTACT WAS USING. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE BUT OFFERED NO ASSISTANCE. THE …

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ODI 10478817 · 34,918 mi

IN 2006 34,918 MILES FORD HAD TO REPLACE THE FUEL PUMP ON MY 2005 F450 TRUCK. THEY ALSO REPLACED THE INJECTORS SEVERAL TIMES ALSO REPLACED THE TURBO. THEY HAVE FOUND RUST IN THE SYSTEM, THIS IS CAUSED FROM THE LINER IN THE TANK HAS FALLEN APART. THE TRUCK RUNS REAL BAD, BUCKING AND LOSING POWER. THE MILEAGE ON THE TRUCK NOW IS 125000. I HAVE CHANGED MY FUEL FILTER MANY TIMES AND WITHIN MINS AFTER CHANGING THE BUCKING STARTS. I LIVE IN THE SAN FRANCISCO AREA AND I KNOW THEY REGULATE THE FUEL. THE SHOP WANTS $4000.00 TO CHANGE MY INJECTORS, THEN …

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EngineToo few reports for a range78,948 mi4 (sparse)
ODI 10475660 · 110,000 mi

TL* THE CONTACT OWNS A 2005 FORD F-450 SD. THE CONTACT STATED THAT WHILE DRIVING 35 MPH THE VEHICLE STARTED TO OVER HEAT AND THE CHECK GAUGES WARNING LAMP ILLUMINATED. THE CONTACT MENTIONED THAT AFTER INSPECTING THE VEHICLE HE NOTICED THAT OIL HAD SIP INTO THE COOLANT RESERVOIR. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSE THAT THE OIL COOLER WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAG…

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ODI 10549993 · 47,895 mi

VEHICLE BILLOWING WHITE SMOKE WHEN STARTED. NOT DRIVABLE. TOWED TO RECOMMENDED LOCAL TRUCK REPAIR COMPANY. MUCH TESTING INCLUDING CYLINDER HEADS THEMSELVES. #7 CYLINDER PUSHING COOLANT. HEAD GASKET SHOWING SIGNS OF LEAKING. REPLACED. A MONTH IN SHOP. $4,000 REPAIR BILL. FORD NEEDS TO TAKE RESPONSIBILITY FOR FREQUENCY OF THIS ISSUE AT LOW MILEAGE. *TR

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ODI 10715167 · 34,772 mi

TL* THE CONTACT OWNS A 2005 FORD F-450 SD. WHILE DRIVING 35 MPH, THE ENGINE STALLED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE FUEL INJECTION AND MOTOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,772.

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Fuel System, GasolineToo few reports for a range47,060 mi2 (sparse)
ODI 10235523 · 9,119 mi

TL*THE CONTACT OWNS A 2005 FORD F450. WHEN THE CONTACT ATTEMPTED TO FILL THE GAS TANK, ALL OF THE FUEL BEGAN TO COME OUT OF THE TOP OF THE TANK. HE EXAMINED THE VEHICLE AND NOTICED THAT THE FUEL TANK HAD COLLAPSED AND SLIT AT THE SEAM. THE VEHICLE WAS TAKEN TO THE DEALER FOR A DIAGNOSIS. THE FAILURE MILEAGE WAS 9,119. UPDATED 09/15/08 *BF THE CARBON CANISTER WAS MOUNTER BETWEEN FRAME RAILS AND DIRT AND DEBRIS BECAME TRAPPED INSIDE. UPDATED 09/18/08. *JB

Look up ODI 10235523 at NHTSA ↗

ODI 10430447 · 85,000 mi

TL* THE CONTACT OWNS A 2005 FORD F-450 SD. THE CONTACT WAS DRIVING 45 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED HOME AND THE DEALER WAS NOTIFIED WHO INFORMED HIM TO CHECK THE FUEL FILTER DRAIN PLUG AND THEN DRAIN THE FUEL OUT. THE DEALER STATED THAT IF HE SHOULD NOTICE PAINT FLAKES, WHICH WOULD BE THE LAMINATION OF THE INSIDE OF THE FUEL TANK, HE WOULD HAVE TO REPLACE THE FUEL TANK, PUMP AND CLEAN OUT THE FUEL LINES. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 85,000.

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Engine And Engine Cooling:Engine:DieselToo few reports for a range54,150 mi2 (sparse)
ODI 10169812 · 53,000 mi

THE FUEL INJECTOR CONTROLS WENT OUT AT LESS THAN 15,000 MILES. AFTER THAT ENGINE ALWAYS RAN HOT. ENGINE BUNED UP AT LESS THAN 60,000 MILES. THEY PUT A NEW ONE IN AND NOW THE TURBO IS NOT OPERATING RIGHT, TRUCK WILL ONLY PULL A LOAD AT 50 MPH. ALL OF THE EVENTS LISTED HERE HAPPENED BEFORE THE TRUCK WAS ONE YEAR OLD! BECAUSE OF ALL OF THESE FAULTS I HAVE MISSED ABOUT 2 MONTHS OF WORK WAITING ON THEM TO GET IT FIXED. I FEED MY FAMILY WITH MY TRUCK, IF IT DOESN'T WORK THEY DON'T EAT. *JB

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ODI 10225425 · 55,300 mi

MY 2005 FORD F450 HAS BEEN HAVING STARTING ISSUES. NOW THE PROBLEM IS THE VEHICLE STALLED OUT WHILE DRIVING. FORD SERVICE HAS RUN DIAGNOSTICS AND SAID NOTHING IS WRONG WITH IT. *TR

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Fuel System, Diesel:Storage:Tank AssemblyToo few reports for a range52,650 mi2 (sparse)
ODI 10289220 · 50,300 mi

TL* THE CONTACT OWNS A 2005 FORD F-450. WHILE DRIVING 45 MPH UP AN INCLINE THE VEHICLE STALLED. THE VEHICLE WAS NOT DIAGNOSED BY THE DEALER. PRIOR TO THE FAILURE HE NOTICED THAT IT WAS DIFFICULT TO ACCELERATE. THE CURRENT AND FAILURE MILEAGES WERE 50300. UPDATED 01/1410 *BF THE CONSUMER STATED THE TRUCK WAS DIAGNOSED AND THE FUEL TANK AND OTHER COMPONENTS NEEDED TO BE REPLACED. UPDATED 01/20/10. *JB

Look up ODI 10289220 at NHTSA ↗

ODI 10354893 · 55,000 mi

TL*THE CONTACT OWNS A 2005 FORD F-450. THE CONTACT STATED THAT THE FUEL TANK WAS CORRODED FROM THE INSIDE OUT WHICH CAUSED THE VEHICLE TO STALL WHILE THE CONTACT WAS TRAVELING 40 MPH. THE DEALER REPAIRED THE VEHICLE AND STATED THAT THE CAUSE WAS BECAUSE OF THE ADDITIVES OR BIO DIESEL IN THE DIESEL FUEL. THE FAILURE MILEAGE AND CURRENT MILEAGES WERE 55000.

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Electrical SystemToo few reports for a range53,000 mi1 (sparse)
ODI 10169812 · 53,000 mi

THE FUEL INJECTOR CONTROLS WENT OUT AT LESS THAN 15,000 MILES. AFTER THAT ENGINE ALWAYS RAN HOT. ENGINE BUNED UP AT LESS THAN 60,000 MILES. THEY PUT A NEW ONE IN AND NOW THE TURBO IS NOT OPERATING RIGHT, TRUCK WILL ONLY PULL A LOAD AT 50 MPH. ALL OF THE EVENTS LISTED HERE HAPPENED BEFORE THE TRUCK WAS ONE YEAR OLD! BECAUSE OF ALL OF THESE FAULTS I HAVE MISSED ABOUT 2 MONTHS OF WORK WAITING ON THEM TO GET IT FIXED. I FEED MY FAMILY WITH MY TRUCK, IF IT DOESN'T WORK THEY DON'T EAT. *JB

Look up ODI 10169812 at NHTSA ↗

Electrical System:WiringToo few reports for a range130,000 mi1 (sparse)
ODI 10369359 · 130,000 mi

TL* THE CONTACT OWNS A 2005 FORD F-450 SUPER DUTY. THE CONTACT STATED WHILE DRIVING 60 MPH AND TOWING UPHILL, THE VEHICLE BEGAN TO STALL AND INDEPENDENTLY DECELERATED TO 30 MPH. THE CONTACT WAS BARELY ABLE TO MAINTAIN CONTROL OF THE VEHICLE. THE DEALER PERFORMED A DIAGNOSTIC TEST WHICH DISCOVERED A FAULTY FUEL INJECTOR THAT NEEDED REPLACING. THE DEALER REPLACED THE FAULTY FUEL INJECTOR AND AFTER THE REPAIRS THE CONTACT STATED THAT SEVEN MORE FUEL INJECTORS MALFUNCTIONED. THE CONTACT CALLED THE MANUFACTURER REGARDING NHTSA CAMPAIGN ID NUMBER:…

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Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

1 reports2024-112026-10

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-110None

No examples available for this selection.

2024-120None

No examples available for this selection.

2025-010None

No examples available for this selection.

2025-020None

No examples available for this selection.

2025-030None

No examples available for this selection.

2025-040None

No examples available for this selection.

2025-050None

No examples available for this selection.

2025-060None

No examples available for this selection.

2025-070None

No examples available for this selection.

2025-080None

No examples available for this selection.

2025-090None

No examples available for this selection.

2025-100None

No examples available for this selection.

2025-110None

No examples available for this selection.

2025-120None

No examples available for this selection.

2026-010None

No examples available for this selection.

2026-020None

No examples available for this selection.

2026-030None

No examples available for this selection.

2026-040None

No examples available for this selection.

2026-050None

No examples available for this selection.

2026-060None

No examples available for this selection.

2026-070None

No examples available for this selection.

2026-080None

No examples available for this selection.

2026-090None

No examples available for this selection.

2026-10 (partial)0None

No examples available for this selection.

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 218 reports

2022: 18 complaints · 2023: 5 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
20225718
2023135
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
20222400
2023500

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentFuel System, DieselFuel/Propulsion SystemEngineFuel System, GasolineEngine And Engine Cooling:Engine:DieselFuel System, Diesel:Storage:Tank AssemblyElectrical SystemElectrical System:Wiring
Fuel System, Diesel—
2
ODI 10490287

I OWN TWO 2005 F450 MASON DUMPS AND THE FUEL TANKS IN BOTH ARE FLAKING APART INSIDE AND DESTROYING BOTH OF MY ENGINES !! THE REPAIRS AND DAMAGE ARE ENDLESS AND IM SICK TO HEAR FORD IS AWARE OF THIS AND HAS NOT MADE ANY ATTEMPT TO NOTIFY ME. HAD I KNOWN THIS WAS AN ISSUE I WOULD HAVE ASKED THEM TO REPLACE BOTH WITH AN APPROVED PLASTIC TANK PRIOR TO MY LINES, INJECTORS, FILTERS AND WHO KNOWS WHAT ELSE GETTING CLOGGED AND DESTROYED BY THIS FLAW. THE REPAIR FEES AND LOST WAGES DUE TO THIS KNOWN PROBLEM IS A DISGRACE AND I WOULD LIKE TO KNOW MY OPTI…

Look up ODI 10490287 at NHTSA ↗

ODI 10490288 · 35,300 mi

I OWN TWO 2005 F450 MASON DUMPS AND THE FUEL TANKS IN BOTH ARE FLAKING APART INSIDE AND DESTROYING BOTH OF MY ENGINES !! THE REPAIRS AND DAMAGE ARE ENDLESS AND IM SICK TO HEAR FORD IS AWARE OF THIS AND HAS NOT MADE ANY ATTEMPT TO NOTIFY ME. HAD I KNOWN THIS WAS AN ISSUE I WOULD HAVE ASKED THEM TO REPLACE BOTH WITH AN APPROVED PLASTIC TANK PRIOR TO MY LINES, INJECTORS, FILTERS AND WHO KNOWS WHAT ELSE GETTING CLOGGED AND DESTROYED BY THIS FLAW. THE REPAIR FEES AND LOST WAGES DUE TO THIS KNOWN PROBLEM IS A DISGRACE AND I WOULD LIKE TO KNOW MY OPTI…

Look up ODI 10490288 at NHTSA ↗

000000
Fuel/Propulsion System
2
ODI 10490287

I OWN TWO 2005 F450 MASON DUMPS AND THE FUEL TANKS IN BOTH ARE FLAKING APART INSIDE AND DESTROYING BOTH OF MY ENGINES !! THE REPAIRS AND DAMAGE ARE ENDLESS AND IM SICK TO HEAR FORD IS AWARE OF THIS AND HAS NOT MADE ANY ATTEMPT TO NOTIFY ME. HAD I KNOWN THIS WAS AN ISSUE I WOULD HAVE ASKED THEM TO REPLACE BOTH WITH AN APPROVED PLASTIC TANK PRIOR TO MY LINES, INJECTORS, FILTERS AND WHO KNOWS WHAT ELSE GETTING CLOGGED AND DESTROYED BY THIS FLAW. THE REPAIR FEES AND LOST WAGES DUE TO THIS KNOWN PROBLEM IS A DISGRACE AND I WOULD LIKE TO KNOW MY OPTI…

Look up ODI 10490287 at NHTSA ↗

ODI 10490288 · 35,300 mi

I OWN TWO 2005 F450 MASON DUMPS AND THE FUEL TANKS IN BOTH ARE FLAKING APART INSIDE AND DESTROYING BOTH OF MY ENGINES !! THE REPAIRS AND DAMAGE ARE ENDLESS AND IM SICK TO HEAR FORD IS AWARE OF THIS AND HAS NOT MADE ANY ATTEMPT TO NOTIFY ME. HAD I KNOWN THIS WAS AN ISSUE I WOULD HAVE ASKED THEM TO REPLACE BOTH WITH AN APPROVED PLASTIC TANK PRIOR TO MY LINES, INJECTORS, FILTERS AND WHO KNOWS WHAT ELSE GETTING CLOGGED AND DESTROYED BY THIS FLAW. THE REPAIR FEES AND LOST WAGES DUE TO THIS KNOWN PROBLEM IS A DISGRACE AND I WOULD LIKE TO KNOW MY OPTI…

Look up ODI 10490288 at NHTSA ↗

—000000
Engine00—00000
Fuel System, Gasoline000—0000
Engine And Engine Cooling:Engine:Diesel0000—0
1
ODI 10169812 · 53,000 mi

THE FUEL INJECTOR CONTROLS WENT OUT AT LESS THAN 15,000 MILES. AFTER THAT ENGINE ALWAYS RAN HOT. ENGINE BUNED UP AT LESS THAN 60,000 MILES. THEY PUT A NEW ONE IN AND NOW THE TURBO IS NOT OPERATING RIGHT, TRUCK WILL ONLY PULL A LOAD AT 50 MPH. ALL OF THE EVENTS LISTED HERE HAPPENED BEFORE THE TRUCK WAS ONE YEAR OLD! BECAUSE OF ALL OF THESE FAULTS I HAVE MISSED ABOUT 2 MONTHS OF WORK WAITING ON THEM TO GET IT FIXED. I FEED MY FAMILY WITH MY TRUCK, IF IT DOESN'T WORK THEY DON'T EAT. *JB

Look up ODI 10169812 at NHTSA ↗

0
Fuel System, Diesel:Storage:Tank Assembly00000—00
Electrical System0000
1
ODI 10169812 · 53,000 mi

THE FUEL INJECTOR CONTROLS WENT OUT AT LESS THAN 15,000 MILES. AFTER THAT ENGINE ALWAYS RAN HOT. ENGINE BUNED UP AT LESS THAN 60,000 MILES. THEY PUT A NEW ONE IN AND NOW THE TURBO IS NOT OPERATING RIGHT, TRUCK WILL ONLY PULL A LOAD AT 50 MPH. ALL OF THE EVENTS LISTED HERE HAPPENED BEFORE THE TRUCK WAS ONE YEAR OLD! BECAUSE OF ALL OF THESE FAULTS I HAVE MISSED ABOUT 2 MONTHS OF WORK WAITING ON THEM TO GET IT FIXED. I FEED MY FAMILY WITH MY TRUCK, IF IT DOESN'T WORK THEY DON'T EAT. *JB

Look up ODI 10169812 at NHTSA ↗

0—0
Electrical System:Wiring0000000—

Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

2 patterns with matching reports.

Stalling or loss of power

11 mentions · 27.5% of complaints

Median mileage: 50,300 mi (11 usable records).

ODI 10225425 · 55,300 mi

MY 2005 FORD F450 HAS BEEN HAVING STARTING ISSUES. NOW THE PROBLEM IS THE VEHICLE STALLED OUT WHILE DRIVING. FORD SERVICE HAS RUN DIAGNOSTICS AND SAID NOTHING IS WRONG WITH IT. *TR

Look up ODI 10225425 at NHTSA ↗

ODI 10289220 · 50,300 mi

TL* THE CONTACT OWNS A 2005 FORD F-450. WHILE DRIVING 45 MPH UP AN INCLINE THE VEHICLE STALLED. THE VEHICLE WAS NOT DIAGNOSED BY THE DEALER. PRIOR TO THE FAILURE HE NOTICED THAT IT WAS DIFFICULT TO ACCELERATE. THE CURRENT AND FAILURE MILEAGES WERE 50300. UPDATED 01/1410 *BF THE CONSUMER STATED THE TRUCK WAS DIAGNOSED AND THE FUEL TANK AND OTHER COMPONENTS NEEDED TO BE REPLACED. UPDATED 01/20/10. *JB

Look up ODI 10289220 at NHTSA ↗

ODI 10350176 · 50,000 mi

FORD F 450 DIESEL FUEL TANK IS DELAMINATING CAUSING THE TRUCK TO STALL CAUSING A DANGEROUS SITUATION ON THE ROAD. FROM RESEARCH ON THE INTERNET, THIS IS NOT AN ISOLATED PROBLEM. APPARENTLY FORD IS IGNORING THE PROBLEM AND SHIFTING THE BLAME TO FUEL. MY CHEVY NOR MY FATHERS DODGE HAVE THIS PROBLEM. IT IS VERY EXPENSIVE TO FIX. *TR

Look up ODI 10350176 at NHTSA ↗

Matching rule\b(stall\w*|loss of power|lost power|engine shut\w* off)\b

Battery drain and no-start mentions

1 mentions · 2.5% of complaints

Median mileage: 43,000 mi (1 usable records).

ODI 10351453 · 43,000 mi

SEPT. 9, 2008 - TRUCK STARTED MISSING CHANGED FUEL FILTER WHEN IN SHOP FOR NORMAL SERVICE MARCH 18, 2009 - TRUCK STALLED AND WOULD NOT START, TOWED TO SHOP, DID DIAGNOSTICS , REGULAR SERVICE, AND PUT ON FUEL REGULATOR OCT. 12, 2009 - TRUCK MISSING AND OVERHEATING, REPLACE FUEL FILTER AND RADIATOR TANK AUG. 11,2010 - TRUCK MISSING AGAIN WOULD NOT START , SMOKING, TOWED TO CAUTHORNS,, THEN TO FORD GARAGE. WARRANTY WORK COMPLETED ON TRUCK, THEY THOUGHT HEAD GASKETS BLOWN, REPLACED EGR COOLER AND OIL COOLER, CLEANED TURBO, , REPLACE FUEL FI…

Look up ODI 10351453 at NHTSA ↗

Matching rule\b(parasitic drain|battery drain\w*|dead battery|won.t start|would not start|no.start)\b