Auto Recall Watch
U.S. public vehicle records

Ford F-550 SD recalls by model year

Explore the records behind recurring owner reports.

Key facts

465 owner complaints analyzed

71 distinct recall campaigns

46,500 mi median reported failure mileage

Scope: 1993 to 2026 model years. Data updated: . 286 complaints include usable failure mileage. View data status.

Compare model years

Recalls by model year

All campaigns in the snapshot affecting each model year, including recalls announced years later.

Recall campaigns

Shared campaigns appear once in each affected model year.

2010
7
2011
12
2012
10
2013
9
2014
6
2015
3
2016
3
2017
8
2018
3
2019
5
2020
8
2021
9
2022
12
2023
9
2024
2
2025
3
2026
3
Recall campaigns data
CategoryCount
20107
201112
201210
20139
20146
20153
20163
20178
20183
20195
20208
20219
202212
20239
20242
20253
20263

2010: 7; 2011: 12; 2012: 10; 2013: 9; 2014: 6; 2015: 3; 2016: 3; 2017: 8; 2018: 3; 2019: 5; 2020: 8; 2021: 9; 2022: 12; 2023: 9; 2024: 2; 2025: 3; 2026: 3

Year-by-year records

Ford F-550 SD model-year comparison
Model yearComplaintsRecallsChange in recalls
199301Not available
199402+1
1995020
1996020
199723+1
199802-1
1999618+6
2000725-3
2001296+1
2002224-2
2003335+1
2004492-3
2005324+2
2006441-3
20072310
2008264+3
200915+1
201017+2
2011312+5
2012610-2
201329-1
201496-3
2015113-3
2016330
201728+5
201803-5
201945+2
202048+3
2021129+1
2022912+3
202319-3
202422-7
202513+1
2026130

Recall history

71 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.

09V399000 · Vehicle Speed Control

Reported: 2009-10-13 (October 13, 2009) · Model years: 1993, 1994, 1995, 1996, 1997, 1999, 2000, 2001, 2002, 2003

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

NHTSA campaign record ↗
06V286000 · Vehicle Speed Control

Reported: 2006-08-01 (August 1, 2006) · Model years: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

NHTSA campaign record ↗
07V553000 · Engine And Engine Cooling:Engine:Diesel

Reported: 2007-12-05 (December 5, 2007) · Model years: 1997, 1998, 1999, 2000, 2001, 2002, 2003

ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.

Consequence: IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.

Remedy: DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.

NHTSA campaign record ↗
01V046000 · Tires:Valve

Reported: 2001-02-14 (February 14, 2001) · Model years: 1999, 2000, 2001

VEHICLE DESCRIPTION: TRUCKS EQUIPPED WITH COMMERCIAL TRUCK TIRES THAT HAVE STEEL CORDS IN THE TIRE SIDEWALL. THE VALVE STEMS MAY HAVE BEEN TORN OR DAMAGED DURING ASSEMBLY AND COULD LEAK CAUSING SIDEWALL DAMAGE.

Consequence: IF NOT MAINTAINED, COULD RESULT IN A SIDEWALL ZIPPER FAILURE. A ZIPPER FAILURE DURING INFLATION OF A DAMAGED TIRE COULD RESULT IN INJURY TO SOMEONE NEAR THE TIRE.

Remedy: DEALERS WILL INSPECT THE VALVE STEMS FOR LEAKAGE, AND WILL REPLACE BOTH THE VALVE STEM AND THE TIRE IF LEAKAGE IS PRESENT. OWNER NOTIFICATION BEGAN MARCH 28, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
02V068000 · Parking Brake:Conventional:Mechanical:Linkage And Cable

Reported: 2002-03-11 (March 11, 2002) · Model years: 1999

ON CERTAIN PICKUP TRUCKS EQUIPPED WITH MANUAL TRANSMISSIONS, FAILURE OF THE FRONT PARKING BRAKE CABLE INPUT BUTTON COULD RESULT IN FAILURE OF THE PARKING BRAKE SYSTEM TO HOLD THE VEHICLE STATIONARY.

Consequence: THIS COULD RESULT IN UNINTENDED VEHICLE MOVEMENT AND A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE FRONT PARKING BRAKE CABLE AND THE CONTROLLER AND VERIFY THE PERFORMANCE OF THE PARKING BRAKE SYSTEM. OWNER NOTIFICATION BEGAN APRIL 5, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.

NHTSA campaign record ↗
98V116000 · Steering:Gear Box (Other Than Rack And Pinion)

Reported: 1998-05-29 (May 29, 1998) · Model years: 1999

VEHICLE DESCRIPTION: MEDIUM DUTY TRUCKS AND CHASSIS-CABS. ONE OR MORE OF THE FOUR RIVETS ON THE LOWER STEERING SHAFT FLEX COUPLING MAY NOT HAVE BEEN CRIMPED DURING THE SUB-ASSEMBLY PROCESS.

Consequence: IF A RIVET IS NOT CRIMPED, THE FLEX JOINT CAN ROTATE ON THE SHAFT AND THERE WOULD BE A REDUCTION IN OR LOSS OF STEERING CONTROL.

Remedy: DEALERS WILL INSPECT THE LOWER STEERING SHAFT RIVETS AND REPLACE ANY SHAFTS WITH UNCRIMPED RIVETS.

NHTSA campaign record ↗
98V303000 · Air Bags:Frontal:Sensor/Control Module-Inactive

Reported: 1998-12-01 (December 1, 1998) · Model years: 1999

VEHICLE DESCRIPTION: LIGHT DUTY TRUCKS. THE CAST TOW HOOKS CHANGES THE CRASH PULSE OF THE VEHICLE IN FRONTAL BARRIER IMPACTS AND THE AIR BAG SENSOR WAS NOT CALIBRATED TO THIS NEW CRASH PULSE WHICH MAY CAUSE THE AIR BAGS TO DEPLOY IN LOWER SPEED IMPACTS THAN DESIGN INTENT.

Consequence: UNEXPECTED AIR BAG DEPLOYMENT CAN RESULT IN PERSONAL INJURY.

Remedy: DEALERS WILL REPLACE THE CAST TOW HOOKS WITH FORGED HOOKS.

NHTSA campaign record ↗
99V062001 · Vehicle Speed Control

Reported: 1999-03-30 (March 30, 1999) · Model years: 1999

VEHICLE DESCRIPTION: CERTAIN 1997-1999 RHD EXPLORER EQUIPPED WITH 4.0L OHV/SOHC ENGINES AND CRUISE CONTROL BUILT FROM MAY 29, 1996 THROUGH MARCH 4, 1999; 1998-1999 EXPLORER/MOUNTAINEERS EQUIPPED WITH 4.0L OHV/SOHC OR 5.0L ENGINES OR 1998-1999 RANGERS EQUIPPED WITH 2.5L, 3.0L FFV/EFI OR 4.0L ENGINES AND CRUISE CONTROL BUILT FROM JANUARY 5, 1998 THROUGH MARCH 4, 1999; 1998-1999 MUSTANGS EQUIPPED WITH 3.8L, 4.6L 2-VALVE OR 4-VALVE ENGINES AND CRUISE CONTROL BUILT FROM MARCH 2, 1998 THROUGH MARCH 4, 1999; 1999 F250/F350/F450/F550 (OVER 8,500 LBS.) TRUCKS EQUIPPED WITH 5.4L OR 6.8L ENGINES AND CRUISE CONTROL BUILT FROM MARCH 2, 1998 THROUGH MARCH 4, 1999; AND 1999 F-53 STRIPPED CHASSIS EQUIPPED WITH 5.4L OR 6.8L ENGINES AND CRUISE CONTROL BUILT FROM MARCH 2, 1998 THROUGH MARCH 4, 1999. A CRUISE CONTROL CABLE CAN INTERFERE WITH THE SPEED CONTROL SERVO PULLEY AND NOT ALLOW THE THROTTLE TO RETURN TO IDLE WHEN DISENGAGING THE CRUISE CONTROL.

Consequence: IF THE CRUISE CONTROL IS USED AND THIS CONDITION IS PRESENT, A STUCK THROTTLE COULD RESULT, WHICH COULD POTENTIALLY RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE CRUISE CONTROL CABLES. AT THE PRESENT TIME, THE REPLACEMENT CABLES ARE NOT AVAILABLE. CUSTOMERS ARE BEING ADVISED NOT TO USE THE CRUISE CONTROL SYSTEM UNTIL A REPLACEMENT CAN BE MADE.

NHTSA campaign record ↗
01V258000 · Visibility:Windshield Wiper/Washer:Motor

Reported: 2001-08-08 (August 8, 2001) · Model years: 2000, 2001

VEHICLE DESCRIPTION: PASSENGER CARS, SPORT UTILITY VEHICLES, AND LIGHT AND MEDIUM DUTY PICKUP TRUCKS. A SWITCH LOCATED IN THE PLASTIC COVER OF THE WIPER MOTOR GEAR CASE COULD MALFUNCTION AND OVERHEAT, POTENTIALLY RESULTING IN LOSS OF INTERMITTENT WIPER FUNCTION, LOSS OF WIPER PARK FUNCTION, COMPLETE LOSS OF WIPER FUNCTION, OR IGNITION OF THE PLASTIC COVER MATERIAL. SWITCH MALFUNCTION IS MOST LIKELY TO OCCUR WHEN THE INTERMITTENT SETTING OF THE WIPERS IS BEING USED, OR WHEN SNOW OR ICE OBSTRUCTS THE BLADES FROM RETURNING TO THE "PARKED" POSITION AT THE BOTTOM OF THE WINDSHIELD. THESE VEHICLES WERE BUILT AT THE FOLLOWING ASSEMBLY PLANTS: ATLANTA PLANT FROM 2/11/00 THROUGH 7/31/00; CHICAGO PLANT FROM 2/14/00 THROUGH 8/4/00; KANSAS CITY PLANT FROM 2/26/00 TO 9/4/00; KENTUCKY TRUCK PLANT FROM 2/18/00 TO 8/31/00; MICHIGAN TRUCK PLANT FROM 2/23/00 THROUGH 8/3/00; NORFOLK PLANT FROM 2/21/00 THROUGH 7/27/00; WAYNE STAMPING AND ASSEMBLY PLANT FROM 2/25/00 THROUGH 8/15/00; AND WIXOM PLANT FROM 2/15/00 THROUGH 8/8/00.

Consequence: LOSS OF VISIBILITY WHILE DRIVING INCREASES THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE DATE CODE ON THE WIPER MOTOR. MOTORS BUILT WITH THE SUSPECT TIME FRAME WILL HAVE THE WIPER MOTOR GEAR CASE COVER REPLACED. OWNER NOTIFICATION BEGAN AUGUST 20, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.

NHTSA campaign record ↗
01V227001 · Seat Belts:Front:Buckle Assembly

Reported: 2001-07-16 (July 16, 2001) · Model years: 2001

VEHICLE DESCRIPTION: PASSENGER AND SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND MINIVANS. EQUIPPED WITH SEAT BELTS SUPPLIED BY TRW. IT IS POSSIBLE THAT THE DRIVER'S AND/OR FRONT PASSENGER'S OUTBOARD SEAT BELT BUCKLE MAY NOT FULLY LATCH. FORD CROWN VICTORIA BUILT AT ST. THOMAS ASSEMBLY PLANT FROM 4/17/00 - 5/29/01 MERCURY GRAND MARQUIS BUILT AT ST. THOMAS ASSEMBLY PLANT FROM 4/17/00 - 5/29/01. LINCOLN TOWN CARS BUILT AT WIXOM ASSEMBLY PLANT FROM 3/27/00 - 5/30/01. LINCOLN NAVIGATORS BUILT AT MICHIGAN TRUCK PLANT FROM 4/11/00 - 5/31/01. FORD WINDSTARS BUILT AT OAKVILLE ASSEMBLY PLANT FROM 3/23/00 - 5/30/01. FORD RANGERS BUILT AT TWIN CITIES PLANT FROM 3/28/00 - 5/30/01, AND ALSO AT THE EDISON PLANT FROM 3/13/00 - 5/25/01. FORD F-150 TRUCK BUILT AT NORFOLK PLANT FROM 4/18/00 - 5/25/00; AT ONTARIO PLANT FROM 5/10/00 - 5/28/01; AT KANSAS CITY PLANT FROM 9/11/99 - 5/25/01; AND AT CUAUTITLAN PLANT FROM 5/16/00 - 6/9/01. FORD SUPER DUTY F-250, F-350, F-450, AND F-550 TRUCKS BUILT AT KENTUCKY PLANT FROM 4/17/00 - 5/27/01; AND AT CUAUTITLAN PLANT FROM 5/16/00 - 6/19/01. FORD EXCURSIONS BUILT AT KENTUCKY PLANT FROM 4/17/00 - 10/2/00. FORD EXPEDITIONS BUILT AT MICHIGAN TRUCK PLANT FROM 4/11/00 - 5/31/01.

Consequence: IN THE EVENT OF A CRASH, THE RESTRAINT SYSTEM MAY NOT PROVIDE ADEQUATE OCCUPANT PROTECTION, INCREASING THE RISK OF PERSONAL INJURY TO THE SEAT OCCUPANT.

Remedy: DEALERS WILL INSPECT THE FRONT OUTBOARD SEAT BELT BUCKLES AND IF THE BUCKLE FAILS THE INSPECTION PROCESS, IT WILL BE REPLACED. OWNER NOTIFICATION BEGAN JULY 25, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.

NHTSA campaign record ↗
11V352000 · Exterior Lighting:Brake Lights | Exterior Lighting:Tail Lights

Reported: 2011-07-13 (July 13, 2011) · Model years: 2002, 2003, 2004, 2005, 2006, 2007

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

NHTSA campaign record ↗
04V327000 · Electrical System:12v/24v/48v Battery

Reported: 2004-07-07 (July 7, 2004) · Model years: 2003

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES, THE ENGINE GROUND STUD THAT ATTACHES THE NEGATIVE BATTERY TERMINAL EYELET TO THE ENGINE BLOCK MAY BE LOOSE.

Consequence: IF THE GROUND WIRE IS LOOSE, ELECTRICAL CURRENT MAY FLOW TO THE RADIO SUPPRESSION STRAP CAUSING IT TO HEAT AND POTENTIALLY MELT OR IGNITE ADJACENT COMPONENTS WHICH COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE ENGINE GROUND STUD AND THE RADIO SUPPRESSION STRAP AND ADJACENT COMPONENTS WILL BE INSPECTED FOR DAMAGE AND REPLACED, IF NECESSARY. THE RECALL BEGAN ON JULY 23, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
07V078000 · Vehicle Speed Control

Reported: 2007-03-06 (March 6, 2007) · Model years: 2003

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence: OVERHEATING COULD RESULT IN SMOKE, BURN, OR AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON MARCH 12, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017, 05V388, AND 06V286)

NHTSA campaign record ↗
05V270000 · Electrical System:Wiring

Reported: 2005-06-10 (June 10, 2005) · Model years: 2004, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
05V135000 · Steering:Gear Box:Shaft Pitman

Reported: 2005-04-06 (April 6, 2005) · Model years: 2005

ON CERTAIN CHASSIS CAB TRUCKS, THE STEERING GEAR MAY HAVE SOME GEARS WITH A GEAR PISTON THAT WAS ASSEMBLED WITH AN INCORRECT RE-CIRCULATING BALL TUBE RETAINER. AN INCORRECT RETAINER MAY RESULT IN AN IMPROPERLY RETAINED RE-CIRCULATING BALL TUBE, WHICH MAY NOT KEEP THE RE-CIRCULATING BALLS IN PLACE DURING STEERING GEAR ACTUATION.

Consequence: IF THE RE-CIRCULATING BALLS BECOME DISLODGED A VEHICLE OPERATOR MAY NOTICE NOISE AND INCREASED STEERING EFFORTS THAT MAY EVENTUALLY PROGRESS TO IMPAIRED STEERING OR POTENTIAL LOSS OF STEERING WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSPECT THE STEERING GEAR FOR A SPECIFIC DATE CODE AND REPLACE IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON APRIL 4, 2005. OWNERS MAY CONTACT AT 1-800-392-3673.

NHTSA campaign record ↗
05V266000 · Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Reported: 2005-06-09 (June 9, 2005) · Model years: 2005

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
07V139000 · Power Train:Automatic Transmission:Control Module (Tcm/Pcm/Tecm)

Reported: 2007-03-26 (March 26, 2007) · Model years: 2008

ON CERTAIN TRUCKS EQUIPPED WITH A 6.4L DIESEL ENGINE, EXCESSIVE TEMPERATURES IN THE DIESEL PARTICULATE FILTER IN THE EXHAUST SYSTEM MAY RESULT FROM EXCESS HYDROCARBONS IN THE EXHAUST.

Consequence: LACK OF POWER OR ROUGH OPERATION, UNUSUAL NOISES FROM THE ENGINE OR EXHAUST, WHITE SMOKE FROM THE EXHAUST, AND POTENTIALLY A VISIBLE FLAME OUT THE TAILPIPE CAN OCCUR.

Remedy: DEALERS WILL REPROGRAM THE POWER TRAIN CONTROL MODULE. THE RECALL BEGAN ON APRIL 3, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
07V140000 · Electrical System:12v/24v/48v Battery

Reported: 2007-03-26 (March 26, 2007) · Model years: 2008

ON CERTAIN TRUCKS EQUIPPED WITH A 6.4L DIESEL ENGINE, INSUFFICIENT CLEARANCE OF THE BATTERY POSITIVE (B+) WIRE TO THE RIGHT HAND SPLASH SHIELD BOLT MAY RESULT IN THE BATTERY B+ WIRE CONTACTING THE SPLASH SHIELD BOLT.

Consequence: LONG TERM CONTACT COULD CAUSE WIRE CHAFE, RESULTING IN COPPER WIRE BEING EXPOSED. IF THIS CONDITION OCCURS, THE BATTERY B+ WIRE COULD SHORT TO GROUND INCREASING THE RISK OF A FIRE.

Remedy: DEALERS WILL INSPECT THE BATTERY B+ WIRE LOCATION AND, IF NECESSARY, REPOSITION THE WIRE. THE RECALL BEGAN ON APRIL 3, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
08V096000 · Seats

Reported: 2008-02-28 (February 28, 2008) · Model years: 2008

FORD IS RECALLING 87,515 MY 2008 F250, F-350, F-450, AND F-550 VEHICLES FOR FAILING TO COMPLY WITH ALL THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 207, "SEATING SYSTEMS." SOME 40% SPLIT AND CAPTAIN'S CHAIR DRIVER'S SEATS, EQUIPPED WITH LUMBAR SUPPORTS, MAY HAVE IMPROPER WELDS AT THE JOINT OF THE SEAT BACK PIVOT BRACKET AND THE SEAT BACK FRAME.

Consequence: IN THE EVENT OF A CRASH, THE SEAT SIDE PIVOT BRACKET MAY CRACK OR BREAK, INCREASING THE RISK OF INJURY TO THE SEAT OCCUPANT.

Remedy: DEALERS WILL ADD A REINFORCEMENT TO THE DRIVER'S SEAT BACK FRAME ON THE 40% SPLIT OR CAPTAIN'S CHAIR SEAT EQUIPPED WITH LUMBAR SUPPORT OR, IF NECESSARY, THE SEAT BACK FRAME WILL BE REPLACED. THE RECALL BEGAN ON MARCH 28, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
09V456000 · Equipment:Appliance:Air Conditioner

Reported: 2009-11-19 (November 19, 2009) · Model years: 2008

CUES, INC. IS RECALLING CERTAIN MODEL YEAR 2007-2009 SERVICE VEHICLES BUILT ON VARIOUS CHASSIS EQUIPPED WITH CARRIER AIRV CEILING UNITS, MODEL NOS. 68RV0010BA, 68RV0012CA, AND 68RV0010EA. THE HEATER ELEMENT IN THESE ASSEMBLIES MAY BE DEFECTIVE WHICH COULD CAUSE THE UNIT TO CREATE SMOKE OR SPARKS.

Consequence: THIS DEFECT COULD RESULT IN A FIRE.

Remedy: CUES IS WORKING WITH CARRIER TO REMEDY THE AFFECTED VEHICLES. REPAIRS WILL BE MADE BY CARRIER FREE OF CHARGE. PLEASE SEE CARRIER'S DEFECT REPORT 09E-053. THE SAFETY RECALL BEGAN ON JANUARY 5, 2010. OWNERS MAY CONTACT CARRIER AT 1-877-584-7059 OR CUES AT 1-407-849-0190.

NHTSA campaign record ↗
14V327000 · Equipment

Reported: 2014-06-12 (June 12, 2014) · Model years: 2009, 2010, 2011, 2012, 2013, 2014

Stahl is recalling certain model year 2009-2014 Ford F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty vehicles modified by Stahl and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Stahl will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact Stahl customer service at 1-800-277-8245, or Muncie at 1-800-367-7867.

NHTSA campaign record ↗
14V328000 · Equipment

Reported: 2014-06-13 (June 13, 2014) · Model years: 2009, 2010, 2011, 2012, 2013, 2014

Iowa Mold Tooling Co., Inc. will notify owners and dealers to inspect the Muncie PTO pressure switch to determine if it is from the range of defective switches and if required, remove the pressure switch assembly and put a plug in the port where the PTO switch had been installed. This switch was never being utilized. This will be done free of charge. The recall is expected to begin in mid-July 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Iowa Mold Tooling Co., Inc. will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 28, 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.

NHTSA campaign record ↗
14V336000 · Equipment

Reported: 2014-06-18 (June 18, 2014) · Model years: 2009, 2010, 2011, 2012, 2013, 2014

Dual-Tech, Inc. (Dual-Tech) is recalling certain model year 2009-2014 Ford F-550 Super Duty trucks modified by Dual-Tech, equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Dual-Tech will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began June 20, 2014. Owners may contact Dual-Tech customer service at 1-800-852-0345.

NHTSA campaign record ↗
14V360000 · Equipment

Reported: 2014-06-23 (June 23, 2014) · Model years: 2009, 2010, 2011, 2012, 2013

Palfleet Truck Equipment Company, LLC (Palfleet) is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 super duty vehicles modified by Palfleet and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Palfleet will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 29, 2014. Owners may contact Palfleet customer service at 1- 502-376-2458.

NHTSA campaign record ↗
14V382000 · Equipment | Engine And Engine Cooling:Engine:Gasoline

Reported: 2014-06-10 (June 10, 2014) · Model years: 2009, 2010, 2011, 2012, 2013

Somerset Welding & Steel, doing business as J&J Truck equipment (J&J), is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis with 6.8L gasoline engines modified by J&J to be equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Somerset will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began August 2014. Owner's may contact Somerset customer service at 1-800-777-2671.

NHTSA campaign record ↗
14V307000 · Equipment

Reported: 2014-06-04 (June 4, 2014) · Model years: 2010, 2011, 2012, 2013, 2014

Tactical Vehicle Outfitters (Tactical) is recalling certain model year 2010-2014 Ford F-350 and F-550 vehicles modified by Tactical and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Tactical will notify owners, and dealers will install a new PTO pressure switch, free of charge. The recall began on August 1, 2014. Owners may contact Tactical customer service at 1-405-603-6700.

NHTSA campaign record ↗
14V379000 · Equipment | Engine And Engine Cooling:Engine:Gasoline

Reported: 2014-06-10 (June 10, 2014) · Model years: 2010, 2011, 2012, 2013

Utility Truck Equipment Company, LLC (Utility Truck) is recalling certain model year 2010-2013 UTLI41A, 2011 UTLN41, and 2012 UTLN46 aerial trucks manufactured December 2010 to September 2013 equipped with certain Muncie Power Products PTO Assemblies installed on 2010-2013 Ford F-350, F-450 and F-550 vehicles. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Utility Truck will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began in June 2014. Owners may contact Utility Truck customer service at 1-254-857-8813.

NHTSA campaign record ↗
10V659000 · Structure:Body

Reported: 2010-12-29 (December 29, 2010) · Model years: 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 F-150, F-250, F-350, F-450, F-550, EDGE AND LINCOLN MKX VEHICLES. DURING A SIX-DAY PRODUCTION PERIOD, THE SUPPLIER OF THE BODY CONTROL MODULE MANUFACTURED MODULES THAT MAY HAVE THE POTENTIAL FOR AN INTERNAL SHORT.

Consequence: IF AN ELECTRICAL SHORT DEVELOPS, AN OVERHEATING CONDITION MAY OCCUR WHICH CAN RESULT IN AN UNATTENDED VEHICLE FIRE.

Remedy: DEALER WILL REPLACE THE BODY CONTROL MODULE IF NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 11, 2011. OWNERS MAY CONTACT FORD AT 1-866-436-7332.

NHTSA campaign record ↗
11V128000 · Electrical System:Software

Reported: 2011-02-24 (February 24, 2011) · Model years: 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 FORD F-150, F-250, F-350, F-450, F-550, EDGE, AND LINCOLN MKX TRUCKS MANUFACTURED FROM OCTOBER 25, 2010, THROUGH NOVEMBER 20, 2010. THESE VEHICLES WERE INSPECTED USING INTEGRATED DIAGNOSTIC SYSTEM (IDS) THAT HAD A CUSTOM SOFTWARE ROUTINE TO READ THE SUSPECT BODY CONTROL MODULE (BCM) SERIAL NUMBER. BASED ON THE SERIAL NUMBER THE BCM WAS EITHER NOT AFFECTED OR REPLACED. THE CUSTOM SOFTWARE ROUTINE WAS NOT READING THE CORRECT SET OF CHARACTERS, AND WAS NOT ABLE TO IDENTIFY A BCM THAT REQUIRED REPLACEMENT AFFECTED BCMS MAY HAVE THE POTENTIAL FOR AN INTERNAL SHORT.

Consequence: IF AN ELECTRICAL SHORT DEVELOPS, AN OVERHEATING CONDITION MAY OCCUR WHICH COULD RESULT IN A VEHICLE FIRE.

Remedy: DEALER WILL INSPECT THE BODY CONTROL MODULE AND IF NECESSARY REPLACE IT FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MARCH 7, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

NHTSA campaign record ↗
14V453000 · Equipment

Reported: 2014-07-24 (July 24, 2014) · Model years: 2011

Godwin Manufacturing Company, Inc. (Godwin) is recalling certain model year 2010 Ford F-450; 2011 Ford F-550; 2012 Ford F-350 and 2013 F-350 Super Duty trucks modified by Godwin and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Godwin will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began October 28, 2014. Owners may contact Godwin customer service at 1-800-892-0181.

NHTSA campaign record ↗
15V112000 · Equipment Adaptive/Mobility

Reported: 2015-02-25 (February 25, 2015) · Model years: 2011, 2012

Farber Specialty Vehicles (Farber) is recalling various specialty vehicles modified by Farber and equipped with model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation. The platform side plate of the affected wheelchair lifts may crack.

Consequence: If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. When the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.

Remedy: Farber will notify owners to take their vehicles to a Ricon dealer or service center who will install supplemental platform support bumpers. Any platform that has already started cracking will be replaced, free of charge. The recall began on March 24, 2015. Owners may contact Farber customer service at 1-800-331-3188, or Ricon customer service at 1-800-322-2884. Farber's number for this recall is 14E-041.

NHTSA campaign record ↗
15V175000 · Power Train:Automatic Transmission:Control Module (Tcm/Pcm/Tecm)

Reported: 2015-03-25 (March 25, 2015) · Model years: 2011, 2012, 2013, 2014, 2015

Ford Motor Company (Ford) is recalling certain model year 2011-2015 Ford F-350, F-450, and F-550 trucks manufactured February 22, 2010, to January 30, 2015, and equipped with ambulance or fire engine preparation packages. The affected vehicles may detect an incorrect Exhaust Gas Temperature Sensor (EGT) fault indicating that the vehicle is too hot, causing the engine management system to shut down the engine and prevent its immediate restart.

Consequence: Engine shut down and a subsequent cool down period may delay medical treatment or assistance to those needing it, increasing their risk of injury.

Remedy: Ford will notify owners, and dealers will update the Powertrain Control Module (PCM) software, free of charge. The recall began on April 22, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S09.

NHTSA campaign record ↗
14V326000 · Equipment

Reported: 2014-06-13 (June 13, 2014) · Model years: 2012, 2013

Manning Equipment Inc. LLC (Manning) is recalling certain model year 2012-2013 Ford F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty vehicles modified by Manning and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Consequence: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Remedy: Manning will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. This action is the same as the service campaign action. The recall began in July 2014. Owners may contact Manning at 1-800-876-8768.

NHTSA campaign record ↗
15V024000 · Suspension

Reported: 2015-01-22 (January 22, 2015) · Model years: 2014, 2015

Life Line Emergency Vehicles (Life Line) is recalling certain model year 2014-2015 Life Line-modified Ford F-Series emergency vehicles that are equipped with Liquid Spring-brand aftermarket suspension kits. The mounting bracket that attaches the suspension fluid tank to the frame may fail allowing the fluid tank to separate from the vehicle.

Consequence: If the suspension fluid tank mount fractures and the tank separates from the chassis, the tank may become a road hazard, increasing the risk of a crash.

Remedy: The remedy for this recall is still under development. The recall began on February 2, 2015. Owners may contact Life Line customer service at 1-563-578-3317.

NHTSA campaign record ↗
14V204000 · Power Train:Automatic Transmission:Control Module (Tcm/Pcm/Tecm)

Reported: 2014-04-17 (April 17, 2014) · Model years: 2015

Ford Motor Company (Ford) is recalling certain model year 2015 F-250, F-350, F-450, and F-550 Super Duty trucks manufactured September 13, 2013, through March 28, 2014, and equipped with 6.2L gasoline or 6.7L diesel engines and 6R140 transmissions. An error with the transmission control software may be such that while shifting from "Park" to "Drive" the vehicle may display "Drive" but possibly engage "Reverse" for 1.5 seconds before engaging "Drive." Therefore, the vehicles do not conform to Federal Motor Vehicle Safety Standard (FMVSS) number 102, "Transmission Shift Lever Sequence, Starter Interlock, and Transmission Braking Effect."

Consequence: If the vehicle is in "Reverse" while the while the gear selection shows "Drive," unexpected movement could occur, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will update the transmission software, free of charge. The recall began on May 6, 2014. Owners may contact Fords customer service at 1-800-392-3673. Ford's number for this recall is 14C04.

NHTSA campaign record ↗
16V246000 · Tires:Sidewall

Reported: 2016-04-26 (April 26, 2016) · Model years: 2016

Ford Motor Company (Ford) is recalling certain model year 2016 Ford F-250, F-350, F-450, and F-550 trucks manufactured April 5, 2016, to April 11, 2016. The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture.

Consequence: A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect the tires for damage and replace them as necessary, free of charge. The recall began on May 23, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S17.

NHTSA campaign record ↗
22V337000 · Air Bags:Frontal:Driver Clockspring/Spiral Cassette

Reported: 2022-05-13 (May 13, 2022) · Model years: 2016

Ford Motor Company (Ford) is recalling certain 2016 Super Duty F-250, F-350, F-450, and F-550 vehicles. Dust may accumulate in the steering wheel clock spring, causing a disconnection in the electrical connection resulting in the driver's air bag not deploying as intended.

Consequence: A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.

Remedy: Dealers will replace the steering wheel clock spring, free of charge. Remedy parts are expected to become available in the 3rd Quarter of 2023. An interim notification letter informing owners of the safety risk was mailed on July 6, 2022. Owner notification letters were mailed July 10, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S35.

NHTSA campaign record ↗
25V572000 · Back Over Prevention: Sensing System: Camera

Reported: 2025-09-03 (September 3, 2025) · Model years: 2016, 2017, 2018, 2019

Ford Motor Company (Ford) is recalling certain 2015-2019 Lincoln MKC, Mustang, F-350 SD, F-250 SD, F-450 SD, 2015-2017 Lincoln Navigator, Expedition, 2015-2018 Edge, Transit Connect, 2016-2019 F-550 SD, Transit, 2017-2019 Econoline, and 2019 Ranger vehicles. The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse.

Consequence: A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner notification letters were mailed January 13, 2026. Ford owners will receive letters in phases, beginning January 2026 and June 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S89. This recall expands previous NHTSA recall number 25V270. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 8, 2025.

NHTSA campaign record ↗
16V778000 · Fuel System, Diesel

Reported: 2016-10-26 (October 26, 2016) · Model years: 2017

Ford Motor Company (Ford) is recalling certain model year 2017 Ford F-250 SD, F-350 SD, F-450 SD, and F-550 SD trucks manufactured March 21, 2016, to August 28, 2016. The protective shield on the fuel conditioning module may have inadequate adhesion, allowing the shield to become dislodged.

Consequence: If the shield becomes dislodged, the drain valve may open resulting in a fuel leak. A fuel leak, in the presence of an ignition source, increases the risk of a fire. Under certain conditions, significant liquid fuel on the road surface may cause a slip hazard, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will replace the protective shield, free of charge. The recall began November 11, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S39.

NHTSA campaign record ↗
17V212000 · Power Train:Driveline

Reported: 2017-03-27 (March 27, 2017) · Model years: 2017

Ford Motor Company (Ford) is recalling certain 2017 Ford F-450 and F-550 Superduty vehicles. Operating the vehicle at highway speeds may cause the driveline to vibrate and fracture the driveline components or the transmission.

Consequence: If the driveline or transmission fractures, the vehicle may lose motive power, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will replace the driveshaft and two center bearing brackets, free of charge. The recall began May 18, 2017. Owners may contact Ford customer service at 1-866-436-7332. Ford recall number 17S08.

NHTSA campaign record ↗
17V332000 · Seats:Front Assembly:Recliner | Seats

Reported: 2017-05-22 (May 22, 2017) · Model years: 2017

Ford Motor Company (Ford) is recalling certain 2017 Ford Explorer, F-150, F-250, F-350, F-450 and F-550 vehicles equipped with a manual driver's seat back recliner mechanism. In the event of a crash, the seat back frame may not restrain the occupant due to having inadequate welds. As such, these vehicles may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202a, "Head Restraints" and 207, "Seating Systems."

Consequence: If the occupant is not adequately restrained in the event of a crash, they have an increased risk of injury.

Remedy: Ford will notify owners, and dealers will inspect and, if necessary, replace the seat back frame, free of charge. The recall began on June 7, 2017. Owners may contact Ford at 1-866-436-7332. Ford's number for this recall is 17C08.

NHTSA campaign record ↗
17V599000 · Seats | Seat Belts:Front:Anchorage

Reported: 2017-09-25 (September 25, 2017) · Model years: 2017

Ford Motor Company (Ford) is recalling certain 2017 Ford F-150, F-250, F-350, F-450, and F-550 trucks with manually-adjusted front passenger seats. The seat belt anchor may not be adequately welded to the seat cushion frame. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages," and 207, "Seating Systems."

Consequence: The seat belt buckle weld may fail, preventing the occupants from being properly restrained in the event of a crash, increasing the risk of injury.

Remedy: Ford will notify owners, and dealers will replace the front passenger manual seat track, free of charge. The recall is expected to begin November 6, 2017. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17C17.

NHTSA campaign record ↗
17V652000 · Latches/Locks/Linkages:Doors:Latch

Reported: 2017-10-16 (October 16, 2017) · Model years: 2017

Ford Motor Company (Ford) is recalling certain 2015-2017 Ford F-150, and 2017 F-250, F-350, F-450, and F-550 Super Duty trucks. The doors on these vehicles may have a bent or kinked actuation cable or the door latches may freeze after water gets into the latch. Either condition can result in the doors opening while driving although they appear to be closed.

Consequence: A door that opens while driving can increase the risk of injury.

Remedy: Ford will notify owners, and dealers will inspect the door latch actuation cables and repair if necessary, and install water shields over the door latches, free of charge. The recall began October 12, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S33.

NHTSA campaign record ↗
19V278000 · Engine | Equipment:Electrical

Reported: 2019-04-08 (April 8, 2019) · Model years: 2017, 2018, 2019

Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater and previously remedied under recall 18V894. During the previous repair, the block heater cable's splice connector may have been damaged.

Consequence: A damaged cable could cause a resistive short, increasing the risk of overheated or melted wiring, increasing the risk of a fire.

Remedy: Ford will notify owners, and dealers will disable the engine block heater from being used. When replacement cables become available, a second notice will be mailed and dealers will replace the engine block heater cord, free of charge. The recall began May 31, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S11.

NHTSA campaign record ↗
19V880000 · Seat Belts:Pretensioner | Structure:Body:Roof And Pillars

Reported: 2019-12-11 (December 11, 2019) · Model years: 2017, 2018, 2019

Ford Motor Company (Ford) is recalling certain 2017-2019 F-Super Duty F-250, F-350, F-450, and F-550 SuperCrew Cab vehicles with carpet flooring. If a front seat belt pretensioner deploys as the result of a crash, the sparks may ignite materials such as carpeting or insulation within the B-pillar area.

Consequence: A vehicle fire could result if materials ignite inside the vehicle.

Remedy: Ford will notify owners, and dealers will apply heat resistant tape to the carpet and its insulation, and modify the B-Pillar insulation as necessary, free of charge. The recall is expected to begin January 20, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S52.

NHTSA campaign record ↗
22V252000 · Back Over Prevention: Sensing System: Camera

Reported: 2022-04-14 (April 14, 2022) · Model years: 2019

Ford Motor Company (Ford) is recalling certain 2019 F-150, Super Duty F-250, F-350, F-450, and F-550 vehicles. Due to a poor electrical connection, the rearview camera may intermittently display a blank or distorted image. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

Consequence: A rearview camera that displays a blank or distorted image can reduce the drivers view of what is behind the vehicle, increasing the risk of a crash.

Remedy: Dealers will replace the rearview camera, free of charge. Owner notification letters were mailed June 2, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20C19.

NHTSA campaign record ↗
23V420000 · Equipment:Other:Owners/Service/Other Manual

Reported: 2023-06-09 (June 9, 2023) · Model years: 2019, 2020, 2021, 2022, 2023

Ford Motor Company (Ford) is recalling certain 2018-2023 Expedition and Lincoln Navigator vehicles equipped with third-row seating; and 2019-2023 F-Super Duty F-250, F-350, F-450, and F-550 SuperCab vehicles. The owner's manual does not include instructions for adjusting or removing certain head restraints. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 202, "Head Restraints."

Consequence: Without instructions, the head restraints may be improperly adjusted, increasing the risk of injury in the event of a crash.

Remedy: Ford will mail the Owner's Manual addendums that describe how to adjust and remove the head restraints for the center seating positions, free of charge. Owner notification letters were mailed July 21, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C20.

NHTSA campaign record ↗
20V365000 · Power Train:Automatic Transmission:Torque Converter | Power Train:Automatic Transmission

Reported: 2020-06-23 (June 23, 2020) · Model years: 2020

Ford Motor Company (Ford) is recalling certain 2020 Super-Duty F-250, F-350, and F-550 diesel pickups. The transmission torque converter damper plate was not tempered, resulting in a brittle damper plate that may fracture and cause the engine to stall or require increased brake pedal effort in order to stop the vehicle.

Consequence: An engine stall or requiring additional braking effort to stop the vehicle can increase the risk of a crash.

Remedy: Ford will notify owners, and dealers will replace the transmission assembly, free of charge. This recall began July 6, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S33.

NHTSA campaign record ↗
20V575000 · Back Over Prevention: Sensing System: Camera

Reported: 2020-09-23 (September 23, 2020) · Model years: 2020

Ford Motor Company (Ford) is recalling certain 2020 Ford F-150, F-250, F-350, F-450, F-550, Explorer, Mustang, Transit, Expedition, Escape, Ranger and Edge, and Lincoln Nautilus and Corsair vehicles. Due to a poor electrical connection, the rearview camera may intermittently display a blank or distorted image. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rear Visibility."

Consequence: Reduced rearward visibility can increase the risk of a crash.

Remedy: Ford will notify owners, and dealers will replace the rearview camera, free of charge. The recall began November 17, 2020. Remedy became available on February 1, 2021. Owner notification letters were mailed on February 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20C19.

NHTSA campaign record ↗
21V090000 · Visibility:Windshield:Critical Fasteners | Visibility:Windshield

Reported: 2021-02-18 (February 18, 2021) · Model years: 2020, 2021

Ford Motor Company (Ford) is recalling certain 2021 F-150 and 2020-2021 F-250, F-350, F-450, and F-550 Super Duty vehicles. During manufacturing, the windshield may not have been properly bonded to the vehicle, allowing it to detach in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 212, "Windshield Mounting."

Consequence: In the event of a crash, if the windshield separates from the vehicle, it can increase the risk of injury.

Remedy: Ford will notify owners, and dealers will remove and reinstall the windshield, free of charge. The recall began April 16, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21C06.

NHTSA campaign record ↗
22V250000 · Visibility:Windshield Wiper/Washer:Linkages

Reported: 2022-04-14 (April 14, 2022) · Model years: 2020, 2021, 2022

Ford Motor Company (Ford) is recalling certain 2020-2021 F-150, Expedition, 2020-2022 Super Duty F-250, F-350, F-450, F-550, and 2020-2021 Lincoln Navigator vehicles. The windshield wiper arms may break, causing the windshield wipers to fail.

Consequence: Inoperative windshield wipers can reduce visibility in certain driving conditions, increasing the risk of a crash.

Remedy: Dealers will replace both front windshield wiper arms, free of charge. Interim owner notification letters, informing owners of the safety risk, were mailed on May 24, 2022. Remedy parts are expected to be available 3rd Quarter 2022. Owner notification letters were mailed on October 21, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S26.

NHTSA campaign record ↗
22V256000 · Power Train:Automatic Transmission

Reported: 2022-04-14 (April 14, 2022) · Model years: 2020

Ford Motor Company (Ford) is recalling certain 2020 Super Duty F-250, F-350, F-450, and F-550 vehicles equipped with 6.7L diesel engines. A washer within the vehicle's transmission can disintegrate, causing metallic debris to become lodged in the 'Park' mechanism.

Consequence: Debris lodged within the 'Park' mechanism may prevent the vehicle from achieving or holding 'Park,' increasing the risk of a vehicle rollaway and a crash.

Remedy: Dealers will replace a gearset within the transmission, free of charge. Owner notification letters were mailed on April 19, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S22.

NHTSA campaign record ↗
24V957000 · Fuel System, Diesel:Delivery:Fuel Pump

Reported: 2024-12-20 (December 20, 2024) · Model years: 2020, 2021, 2022

Ford Motor Company (Ford) is recalling certain 2020-2022 F-Super Duty F250, F350, F450, F550, F600, and 2021-2022 F-650, F750 vehicles. Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump.

Consequence: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.

Remedy: Dealers will update the powertrain control module (PCM) and Transmission Control Module (TCM) software, free of charge. Owner notification letters were mailed January 23, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S78.

NHTSA campaign record ↗
26V158000 · Fuel System, Diesel:Delivery:Fuel Pump

Reported: 2026-03-17 (March 17, 2026) · Model years: 2020, 2021, 2022

Ford Motor Company (Ford) is recalling certain 2020-2022 F-Super Duty F250, F350, F450, F550, 2021-2022 F600, and 2022 F750 vehicles previously repaired incorrectly under recall number 24V957. Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump.

Consequence: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.

Remedy: Dealers will update the powertrain control module (PCM) software, free of charge. Owner notification letters were mailed mailed April 7, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S17. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 18, 2026.

NHTSA campaign record ↗
21V390000 · Power Train:Axle Hubs

Reported: 2021-05-25 (May 25, 2021) · Model years: 2021

Ford Motor Company (Ford) is recalling certain 2021 F-350, F-450, F-550, and F-600 vehicles equipped with dual rear wheels and front wheel hub extenders. The front wheel hub extenders may be improperly attached to the front rotor hub assemblies, which could result in separation of the wheels and wheel extenders from the vehicle.

Consequence: A detached wheel and wheel extender can increase the risk of a crash.

Remedy: Owners are instructed not to drive their vehicles until the torque of the wheel extender nuts can be verified. Dealers will inspect and tighten the front wheel hub extender nuts, free of charge. Owner notification letters were mailed on June 18, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S26.

NHTSA campaign record ↗
22V013000 · Fuel System, Diesel

Reported: 2022-01-14 (January 14, 2022) · Model years: 2021

Ford Motor Company (Ford) is recalling certain 2021 Super Duty F-250, F-350, F-450, F-550, F-600, and Medium Duty F-650 and F-750 vehicles equipped with 6.7L diesel engines. A small void may be present in the top-center of the vehicle's underhood secondary fuel filter cap, which may progress to a pinhole over time, allowing fuel to leak from the top of the secondary fuel filter.

Consequence: A fuel leak in the presence of an ignition source can increase the risk of a fire or injury.

Remedy: Dealers will replace the primary and secondary fuel filters, free of charge. Owner notification letters were mailed January 28, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S01.

NHTSA campaign record ↗
25V048000 · Back Over Prevention: Sensing System: Camera

Reported: 2025-01-31 (January 31, 2025) · Model years: 2021, 2022

Ford Motor Company (Ford) is recalling certain 2021 Expedition, 2021-2022 Super Duty F-250, F-350, F-450, F-550, F-600, and 2020-2022 Lincoln Corsair vehicles. The rearview camera may display a blank or distorted image.

Consequence: Rearview camera failure can reduce the driver's view of what is behind the vehicle, increasing the risk of a crash.

Remedy: Dealers will replace the rearview camera as necessary, free of charge. Owner notification letters were mailed September 18, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S05.

NHTSA campaign record ↗
25V455000 · Fuel System, Gasoline:Delivery:Fuel Pump

Reported: 2025-07-07 (July 7, 2025) · Model years: 2021, 2022, 2023

Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco, Explorer, Lincoln Aviator, F-250 SD, F-350 SD, F-450 SD, F-550 SD, 2021-2022 Lincoln Navigator, Mustang, F-150, and 2022 Expedition vehicles. The low-pressure fuel pump may fail, which can result in an engine stall while driving.

Consequence: An engine stall increases the risk of a crash.

Remedy: Dealers will replace the low pressure fuel pump on super duty vehicles and update the powertrain control module (PCM) software on all other affected vehicles, free of charge. Owner notification letters were mailed July 27, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S75.

NHTSA campaign record ↗
22V193000 · Electrical System: Integrated Trailer Brake Control

Reported: 2022-03-25 (March 25, 2022) · Model years: 2022

Ford Motor Company (Ford) is recalling certain 2021-2022 F-150, 2022 Maverick, Expedition, Lincoln Navigator, F-250, F-350, F-450, and F-550 vehicles. Due to a software error, a towed trailer equipped with an electric or electric-over hydraulic brake system may not brake.

Consequence: Loss of trailer brake functionality could result in extended stopping distance, increasing the risk of a crash.

Remedy: Dealers will update the integrated trailer brake control module software, free of charge. Owner notification letters were mailed April 22, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S17.

NHTSA campaign record ↗
22V384000 · Equipment:Other:Labels

Reported: 2022-05-27 (May 27, 2022) · Model years: 2022

Ford Motor Company (Ford) is recalling certain 2022 F-Super Duty F-250, F-350, F-450, F-550, F600, and 2023 E-Series vehicles. In addition, certain 2016 E-Series, 2017 and 2019 F-450, 2021 F-350, and 2021 Transit vehicles that received a reprinted label are also included in this recall. The Safety Certification Labels are missing the tire size, rim type, and tire pressure values for both the front and rear axles. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 110, "Tire Selection and Rim", and 120, "Wheels and Rims-Other Than Passenger Cars."

Consequence: Missing tire information could lead to an incorrect tire or rim being installed, or incorrect tire pressure, increasing the risk of a crash.

Remedy: Dealers will replace the Safety Certification Label, free of charge. Owner notification letters were mailed July 6, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22C09.

NHTSA campaign record ↗
23V758000 · Wheels:Lugs/Nuts/Bolts/Studs | Power Train:Axle Hubs

Reported: 2023-11-09 (November 9, 2023) · Model years: 2022, 2023

Ford Motor Company is recalling certain 2022-2023 Ford Super Duty F-350, F-450, F-550, and F-600 vehicles. The fasteners for the front wheel hub extender may be insufficiently tightened, which can result in the wheel and wheel extender detaching from the vehicle.

Consequence: Wheel detachment can result in a loss of vehicle control and create a road hazard, increasing the risk of a crash.

Remedy: Owners are advised not to drive their vehicle until the repair has been performed. Dealers will inspect the front wheel hub extender retaining nuts. If the retaining nuts are loose, dealers will replace the wheel hub extender, retaining nuts, and hub assembly. Repairs will be performed free of charge. Owner notification letters were mailed December 7, 2023. Owners may contact Ford customer service at -866-436-7332. Ford's number for this recall is 23S59.

NHTSA campaign record ↗
25V132000 · Electrical System: Integrated Trailer Brake Control

Reported: 2025-02-28 (February 28, 2025) · Model years: 2022

Ford Motor Company (Ford) is recalling certain 2021-2022 F-150, 2022 Maverick, Expedition, Lincoln Navigator, F-250, F-350, F-450, and F-550 vehicles previously repaired incorrectly under recall number 22V-193. Due to a software error, a towed trailer equipped with an electric or electric-over hydraulic brake system may not brake.

Consequence: Loss of trailer brake functionality can extend the distance required to stop, increasing the risk of a crash.

Remedy: Dealers will update the integrated trailer brake control module software, free of charge. Owner notification letters were mailed April 11, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

NHTSA campaign record ↗
26V104000 · Exterior Lighting:Tail Lights | Electrical System: Integrated Trailer Brake Control

Reported: 2026-02-20 (February 20, 2026) · Model years: 2022, 2023, 2024, 2025, 2026

Ford Motor Company (Ford) is recalling certain 2021-2026 F-150, 2022-2026 F-250 SD, F-350 SD, F-450 SD, F-550 SD, Maverick, 2024-2026 Ranger, 2023-2026 F-600 SD, 2022-2027 Lincoln Navigator, Expedition, and 2026 E-Transit vehicles. When towing a trailer, the integrated trailer module (ITRM) may lose communication with the vehicle, possibly causing a loss of brake and turn signal lights, or a loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " Lamps, Reflective Devices, and Associated Equipment."

Consequence: Trailer lights or brakes that do not function can reduce the driver’s ability to control the trailer and decrease the trailers visibility to other road users, increasing the risk of a crash.

Remedy: The integrated trailer module software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed March 25, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C10. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 17, 2026.

NHTSA campaign record ↗
26V204000 · Visibility:Windshield Wiper/Washer:Linkages

Reported: 2026-03-31 (March 31, 2026) · Model years: 2022, 2023

Ford Motor Company (Ford) is recalling certain 2021-2023 Lincoln Navigator, Expedition, and 2022-2023 F-250 SD, F-350 SD, F-450 SD, F-550 SD, and F-600 SD vehicles. The windshield wiper arms may break, causing the wipers to fail.

Consequence: Windshield wiper failure can reduce visibility, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the wiper arms, as necessary, free of charge. Owner notification letters were mailed August 5, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S24.Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on April 1, 2026.

NHTSA campaign record ↗
23V506000 · Electrical System: Instrument Cluster/Panel

Reported: 2023-07-21 (July 21, 2023) · Model years: 2023

Ford Motor Company (Ford) is recalling certain 2023 Escape, Super Duty F-250, Super Duty F-350, Super Duty F-450, and Super Duty F-550 vehicles equipped with a digital instrument panel cluster. The module may have been improperly soldered, preventing the instrument panel from illuminating. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 101, "Control and Displays."

Consequence: An inoperable instrument panel cannot show critical safety information, such as the speedometer or warning lights, which may increase the risk of a crash.

Remedy: Dealers will replace the module or instrument panel as necessary, free of charge. Owner notification letters were mailed on November 4, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C25.

NHTSA campaign record ↗
23V507000 · Structure:Body:Door

Reported: 2023-07-21 (July 21, 2023) · Model years: 2023

Ford Motor Company (Ford) is recalling certain 2023 Super Duty F250, F350, F450, and F550 vehicles. If the driver and front passenger door module experiences a low power condition and resets while the window is moving, the anti-pinch function may not detect an obstacle near the top edge and may not automatically reverse direction.

Consequence: A window that does not automatically reverse when an obstruction is encountered increases the risk of injury.

Remedy: Dealers will update the software, free of charge. Owner notification letters were mailed August 28, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S37.

NHTSA campaign record ↗
23V847000 · Air Bags:Frontal:Driver Clockspring/Spiral Cassette | Steering:Column

Reported: 2023-12-15 (December 15, 2023) · Model years: 2023

Ford Motor Company (Ford) is recalling certain 2023 F-150 and Ford SD F250, F350, F450, F550, and F600 vehicles. The steering wheel clock spring may have an insufficient weld, causing a loss of electrical connection to the driver's frontal air bag.

Consequence: A deactivated air bag will not deploy during a crash, increasing the risk of injury.

Remedy: Dealers will inspect and replace the clock spring as necessary, free of charge. Owner notification letters were mailed on May 3, 2024. Owners may contact Ford customer service at 1-866-436-7332.

NHTSA campaign record ↗
25V315000 · Back Over Prevention:Software

Reported: 2025-05-09 (May 9, 2025) · Model years: 2023, 2024

Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco, F-150, 2021-2024 Edge, 2022-2025 Escape, F-250, F-350, F-450, F-550, F-600, 2022-2024 Expedition, 2022-2025 Transit, 2021-2023 Mach-E, 2024 Ranger, Mustang, 2021-2023 Lincoln Nautilus, 2022-2024 Navigator, and 2023-2024 Corsair vehicles. A software error may cause the rearview camera image to delay, freeze, or not display when the vehicle is in reverse.

Consequence: A frozen or missing rearview camera image can reduce the driver's view behind the vehicle, increasing the risk of a crash.

Remedy: The accessory protocol interface module (APIM) software will be updated by a dealer or through an over-the-air update, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years. Interim letters notifying owners of the safety risk were mailed on June 26, 2025. Additional letters will be mailed once the final remedy is available on each phase. Owner notification letters were sent on October 8, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S49.

NHTSA campaign record ↗
25V401000 · Service Brakes, Hydraulic:Pedals And Linkages

Reported: 2025-06-13 (June 13, 2025) · Model years: 2025

Ford Motor Company (Ford) is recalling certain 2025 F-550 SD, F-450 SD, F-350 SD, and F-250 SD vehicles. The brake booster pushrod retaining spring may not have been installed, which can allow the pushrod to disconnect from the brake pedal and cause a sudden loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 135, "Light Vehicle Brake Systems" and 105, "Hydraulic and electric brake systems."

Consequence: A sudden loss of brake function increases the risk of a crash.

Remedy: Owners are advised not to drive their vehicles until they have been repaired. Dealers will inspect and repair the brake pedal assembly as necessary, free of charge. Owner notification letters were mailed June 20, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 25C26.

NHTSA campaign record ↗
25V540000 · Electrical System: Instrument Cluster/Panel

Reported: 2025-08-22 (August 22, 2025) · Model years: 2025, 2026

Ford Motor Company (Ford) is recalling certain 2025-2026 F-550 SD, F-450 SD, F-350 SD, F-250 SD, and 2025 F-150 vehicles. The Instrument Panel Cluster (IPC) may fail at startup.

Consequence: An instrument panel display that does not show critical information, such as warning lights or vehicle speed, increases the risk of a crash.

Remedy: The instrument panel cluster software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed September 5, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S88.

NHTSA campaign record ↗
26V606000 · Exterior Lighting:Headlights

Reported: 2026-09-22 (September 22, 2026) · Model years: 2026

Ford Motor Company (Ford) is recalling certain 2025-2027 Expedition, 2026 F-250 SD, F-350 SD, F-450 SD, and F-550 SD vehicles. The headlight assemblies may contain a contaminated LED chip, which can result in a loss of daytime running lights, parking lights, high beams or low beams. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

Consequence: A loss of exterior lighting can reduce visibility, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the headlight assemblies, as necessary, free of charge. Owner notification letters are expected to be mailed October 26, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C43. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 26, 2026.

NHTSA campaign record ↗
Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

465 unique complaints in this selection. Analysis snapshot: 2026-09-30.

61.5%Usable mileage286 / 465 records
95.1%Valid incident date442 / 465 records
100.0%Valid filing date465 / 465 records
95.1%Ordered incident and filing dates442 / 465 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component201220132014201520162017201820192020202120222023202420252026
Fuel System, Diesel
00.0%

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00.0%

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00.0%

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00.0%

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00.0%

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00.0%

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0Unavailable

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00.0%

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00.0%

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866.7%
ODI 11659733 · 195,000 mi

The contact owns a 2021 Ford F-550 SD. The contact stated that while an employee was driving 65 MPH and towing a vehicle, the vehicle inadvertently lost motive power. The driver was unable to pull over to the shoulder of the roadway due to a loss of electronic power steering; however, the vehicle was able to restart. After restarting the vehicle, the vehicle returned to normal functionality, but the failure became a regular occurrence. No warning lights were illuminated. The vehicle was taken to the dealer, who was unable to duplicate the failu…

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00.0%

No examples available for this selection.

00.0%

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00.0%

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00.0%

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00.0%

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Engine
350.0%
ODI 10594281 · 21,101 mi

THE TURBO BEARING FAILED IN THE TRUCK AT 21,101 MILES. THE DEALERSHIP REPLACED IT, BUT SINCE THEN I HAVE SPENT WAY TOO MUCH TIME AT THE DEALERSHIP FOR PROBLEMS WITH THIS TRUCK THAT I SHOULD NOT BE HAVING. THERE IS ALSO A TYPEWRITER TICKING NOISE COMING FROM THE ENGINE AFTER OIL CHANGES, FORD IS AWARE OF IT, BUT SAYS IT IS NOT A PROBLEM. THEY STATE THAT SOME MOTORS DO IT, AND SOME DON'T. AGAIN THIS SOUNDS LIKE A SERIOUS QUALITY CONTROL PROBLEM. I NOTICED THE A/C WAS NOT WORKING IN APRIL OF THIS YEAR, THE FIRST TIME IT WAS WARM ENOUGH TO U…

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150.0%
ODI 10608208 · 65,000 mi

TURBO WILL OVER BOOST TO 31 PSI AND THE ENGINE WILL GO IN TO A FAIL SAFE MODE REDUCING POWER TO 5 MILES AN HOUR WITHOUT WARNING. CAUSING YOU TO HAVE TO PULL TO THE SIDE OF THE ROAD AND TURN OFF THE ENGINE AND RESTART TO CLEAR THE FAIL SAFE MODE. THIS HAS HAPPEN TO ME OVER 12 TIMES. FORD HAS REPLACED THE TURBO TWICE UNDER WARRANTY. THE PROBLEM SEEMS FIXED FOR THE FIRST 30 - 40 THOUSAND MILES. THEN THE SAME PROBLEM RECURS. THE BIGGEST HEADACHE WITH THIS PROBLEM IS IT TAKE WEEKS AND SOME TIMES MONTHS FOR FORD TO DIAGNOSE. DO TO THE FACT THAT WHEN …

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222.2%
ODI 11252907 · 26,242 mi

TL* THE CONTACT OWNED A 2014 FORD F-550 CRANE VEHICLE. WHILE THE VEHICLE WAS PARKED AND UNOCCUPIED, IT CAUGHT FIRE OVERNIGHT UNDER THE HOOD. THE FIRE DEPARTMENT ARRIVED AND EXTINGUISHED THE FIRE. THE FIRE DEPARTMENT PROVIDED BFI JOB NUMBER: 304652019, WHICH INDICATED THAT THE FIRE ORIGINATED IN THE ENGINE COMPARTMENT. THE VEHICLE WAS DESTROYED. THE MANUFACTURER AND DEALER WERE NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 26,242. THE VIN WAS INVALID.

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436.4%
ODI 10882923 · 25,000 mi

TL* THE CONTACT OWNS A 2015 FORD F-550 SD. WHILE DRIVING APPROXIMATELY 30 MPH IN REVERSE, THE VEHICLE STALLED. THE VEHICLE HAD TO BE PUSHED INTO THE CONTACT'S DRIVEWAY. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER FOUR TIMES, BUT THE FAILURE COULD NOT BE DUPLICATED. THE FAILURE ALSO OCCURRED WHILE IN DRIVE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 25,000.

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266.7%
ODI 11509021

I paid 5000.00 to have an upper oil pan gasket replaced , itbwas leaking oil. Now 5 months later and 3000 miles it is leaking again, was told there was a 2 year unlimited milage warranty on the repair. It is now leaking again, after contacting several dealers they will not fix it with out me paying again, im not rich and can not afford to pay again, can really not afford to go back to dealer that did the work originally. We are full time rvers,

Look up ODI 11509021 at NHTSA ↗

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

250.0%
ODI 11594882

Operator was completing an inspection of their secondary fuel filter and found that the newly replaced fuel filter was leaking fuel. The filter had been replaced on 5/31/24.

Look up ODI 11594882 at NHTSA ↗

00.0%

No examples available for this selection.

216.7%
ODI 11433239

While driving down the road at approximately 45 mph, under normal conditions, with no warning indicators the low fuel pressure light came on. When the driver stopped the vehicle he lost all power and observed smoke emanating from the underside and hood of the vehicle. Prior to him exiting the vehicle he observed flames shooting out from under the console towards his feet. Upon exiting the vehicle I saw flames under the hood of the vehicle and utilized his supplied fire extinguisher to attempt to put the fire out. This was futile and to our …

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222.2%
ODI 11617935 · 20,000 mi

The contact owned a 2022 Ford F-550. The contact stated that while driving 20 MPH, the vehicle started smoking and flames came from the left side of the engine. The vehicle inadvertently veered to the right of the road. In addition, the contact noticed smoke and flames were coming from the front passenger’s side and the rear of the vehicle. As a result, of the fire the contact sustained smoke inhalation that required medical attention. The Fire Department extinguished the fire. The contact was unaware of a Police report being filed. The vehicle…

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00.0%

No examples available for this selection.

00.0%

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00.0%

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00.0%

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Fuel/Propulsion System
00.0%

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00.0%

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222.2%
ODI 10860895 · 47,937 mi

FUEL TANK DEVELOPS A LEAK AND WE HAVE REPLACE FOUR FUEL TANKS SINCE WE HAVE OWNED IT.

Look up ODI 10860895 at NHTSA ↗

436.4%
ODI 11398024

I'M REPORTING A SERIOUS PROBLEM THAT MY 2015 FORD F550 WAS JUST DIAGNOSED WIT. THE DEALER IS ASKING $15,800 TO REPAIR IT. THE FUEL SYSTEM, IS CONTAMINATED, IS HAS A LOT OF OXIDATION, THE FIX INCLUDES REPLACING THE ENTIRE FUEL SYSTEM.

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133.3%
ODI 11308950 · 49,000 mi

TL* THE CONTACT CALLED ON BEHALF OF HER SON WHO OWNS A 2016 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE LOSS POWER AND SHUDDERED WHILE THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO (FORD & LINCOLN OF SMITHTOWN 440 EAST JERICHO TURNPIKE, ST JAMES, NY 11780, [phone removed]) WHERE IT WAS DETERMINED THAT THE FUEL TANK DELAMINATION WAS DEFECTIVE AND CONFIRMED THAT THE FUEL TANK AND FUEL LINES NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE RECURRED INTERMITTENTLY. THE…

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150.0%
ODI 11121002 · 22,000 mi

WHILE DRIVING THE TRUCK DOWN THE INTERSTATE THE REDUCED ENGINE POWER LIGHT WILL ILLUMINATE AND THE TRUCK WILL BEGIN TO LOSE SPEED AND THE ENGINE WILL DIE, RESULTING IN DIFFICULT STEERING AND BRAKING. THE FORD DEALER HAS INDICATED THIS ISSUE IS BEING CAUSED BY WATER CONTAMINATION IN THE FUEL, ALTHOUGH THE WATER IN FUEL LIGHT HAS NEVER BEEN ON AND THE DEALERSHIP NOT BEEN ABLE TO PROVIDE ANY CONCLUSIVE EVIDENCE OF WATER CONTAMINATION.

Look up ODI 11121002 at NHTSA ↗

0Unavailable

No examples available for this selection.

125.0%
ODI 11742936

The secondary fuel filter. There was a loud boom and the engine compartment caught on fire. Within 10 minutes the whole truck was engulfed in flames. The truck is completely burnt. The insurance company has inspected the vehicle. No warning lights on the console lit up, no prior symptoms or failure. All happened very suddenly.

Look up ODI 11742936 at NHTSA ↗

375.0%
ODI 11643042

I have more files and receipts Vehicle Information: •Make: Ford •Model: F-550 Super Duty •Year: 2020 Issue Summary: After a recall service (22E04) for powertrain and transmission software updates, the vehicle experienced a complete power failure within 40 miles, leading to a stall and loss of control, resulting in the vehicle veering into a ditch. Incident Details: •Recall Service Date: ] •Mileage at Service: 63,993 •Incident Mileage: ~64,030 miles •Description: Post-recall, multiple warning lights activated, including powertrain malfunction…

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18.3%
ODI 11433239

While driving down the road at approximately 45 mph, under normal conditions, with no warning indicators the low fuel pressure light came on. When the driver stopped the vehicle he lost all power and observed smoke emanating from the underside and hood of the vehicle. Prior to him exiting the vehicle he observed flames shooting out from under the console towards his feet. Upon exiting the vehicle I saw flames under the hood of the vehicle and utilized his supplied fire extinguisher to attempt to put the fire out. This was futile and to our …

Look up ODI 11433239 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

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00.0%

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1100.0%
ODI 11679482

No recall information found Unrepaired recall information was not found for this VIN 2025 F-550 Please create a Campaign# for the following Safety Recalls* Fuel injector return line replacement Recall incomplete Brake booster pushrod retainer spring Recall incomplete Steering column inspection Recall incomplete Rear camera screen software update Recall incomplete As "steering", "fuel injection", and "braking" are detrimental for proper vehicle operations on highways during travel. This RECALL is a IMMEDIATE Report for any owner operatin…

Look up ODI 11679482 at NHTSA ↗

00.0%

No examples available for this selection.

Tires:Valve
00.0%

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00.0%

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00.0%

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00.0%

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00.0%

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0Unavailable

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00.0%

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00.0%

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00.0%

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00.0%

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00.0%

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00.0%

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Tires
116.7%
ODI 10585720

INCIDENT #1: IT WAS DETERMINED DURING THE ASSEMBLY PROCESS THE MANUFACTURER OF MY EXPEDITION VEHICLE/MOTOR HOME (MH) WAS NOT IN COMPLIANCE WITH NATIONAL HIGHWAY TRAFFIC SAFETY ADMIN., DOT REGULATION UNDER 571.108 COVERING LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT. SPECIFICALLY MY MH WAS MISSING TWO AMBER CLEARANCE LAMPS ON THE FRONT, AND TWO RED SIDE MARKER LAMPS ON THE REAR. AFTER MANUFACTURER WAS INFORMED OF THE VIOLATION THEY CORRECTED THE MISTAKE. INCIDENT #2: IT WAS DETERMINED 08/07/2012 DURING THE ASSEMBLY PROCESS THE MANUFA…

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150.0%
ODI 10762741 · 19,980 mi

COMPLETE TREAD SEPARATION OF DRIVER FRONT TIRE LESS THAN 3 YEARS OLD AND LESS THAN 20,000 MILES ON I-10 NEAR WILCOX, AZ. ENROUTE TO AS MUTUAL AID SEARCH AND RESCUE CALL NORMAL TRAFFIC TRAVELING APPROX. 70 MPH.

Look up ODI 10762741 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

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00.0%

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00.0%

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0Unavailable

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125.0%
ODI 11737551

Between August 5 and August 9, 2025 we purchased 46 Nebula brand 245/70R 19.5 16PR tires. We experienced a complete tire failure on one of our trucks while operating on the highway. Fortunately, our driver was able to safely steer the truck to the shoulder with minimal damage to the tow truck. Upon closer inspection of the tires we noticed 32 of the tires installed on our fleet began showing a seem all the way around the sidewall. It was the same seem location for all tires. The seem showed visual signs of deterioriation almost as if it wa…

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00.0%

No examples available for this selection.

00.0%

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00.0%

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00.0%

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Electrical System
116.7%
ODI 10786146 · 36,000 mi

WE JUST HAD TO PAY AN $800.00+ BILL FOR PINCHED WIRES UNDER THE CAB OF THE TRUCK CAUSED BY THE MANUFACTURER NOT PROPERLY ROUTING THE HARNESS, THEREFORE CAUSING A DEAD SHORT IN THE TRUCK AND CAUSING THE REPLACEMENT OF 4 BATTERIES SINCE JUNE 2015. THE SERVICE WRITER SAID THIS WAS DONE BY FORD AND NOT COVERED UNDER WARRANTY! BECAUSE OF THE PINCHED WIRE THE DRIVER HAD TO FIRST STEP ON THE BRAKE PEDAL THEN TURN TO KEY TO START

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00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

218.2%
ODI 11210435 · 68,896 mi

GOOD DAY ON JUNE 11TH 2018 MY BUS #1611 VIN#(XXXXXX) DURING MY DAILY VEHICLE INSPECTION AT THE LAWRENCE BERKELEY NATIONAL LABORATORY SHUTTLE SERVICES IN 1 CYCLOTRON ROAD BERKELEY CALIFORNIA. *DT AT THE BUS STAGING AREA NEAR BLDG 67 BEHIND BLDG 33 AT APPROXIMATELY 6:30AM A MECHANICAL MALFUNCTION INVOLVING THE PARKING BRAKE IT WOULD NOT HOLD AT 1100 RPM IN PARK THE PARKING BRAKE CABLE CONNECTOR CLIP REULTING IN THE VEHICLE MOVING WHILE ON PARK WHICH RESULTED IN A COLLISION WHERE I WAS CRUSHED BY THE BUS SHUTTLE #1611 WHILE I CONDUCTED THE DVI DA…

Look up ODI 11210435 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

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No examples available for this selection.

333.3%
ODI 11641537

Since I took delivery of the vehicle the dash goes completely blank at temperatures below 32 degrees and above 90. Ford has been unable or unwilling to fix the problem for over two years resulting in my driving for extended periods with no dashboard information of any kind.

Look up ODI 11641537 at NHTSA ↗

00.0%

No examples available for this selection.

150.0%
ODI 11629957

Several dash warnings came on the dash. cruise control stopped working, hill assist, parking brake, many others. 4 wheel drive quit working!. I looked on line. Several forums stated to look for a loose connection at the rear of the truck, so it must be a rather common problem. I took the truck to the dealer, they refused to make a warranty repair because the cable was moved when the dump bed was installed. They said the cable was "bent" It is a cable, not a piece of glass. I am sure a new harness will be coiled and not shipped on a 6 ft x 1…

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00.0%

No examples available for this selection.

1100.0%
ODI 11744338

Description In some of the affected vehicles, the rear right-hand axle shaft may have been manufactured without properly completing the electromagnetic induction heat treatment process, making the axle shaft susceptible to fracture. Safety Risk A fractured rear axle shaft could result in a loss of motive power while driving, or vehicle rollaway when the vehicle is placed in park and the parking brake is not applied. Either of these scenarios can increase the risk of a crash. Remedy Parts are now available to repair your vehicle. Ford Motor…

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Engine And Engine Cooling:Engine:Diesel
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

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0Unavailable

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00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

18.3%
ODI 11433239

While driving down the road at approximately 45 mph, under normal conditions, with no warning indicators the low fuel pressure light came on. When the driver stopped the vehicle he lost all power and observed smoke emanating from the underside and hood of the vehicle. Prior to him exiting the vehicle he observed flames shooting out from under the console towards his feet. Upon exiting the vehicle I saw flames under the hood of the vehicle and utilized his supplied fire extinguisher to attempt to put the fire out. This was futile and to our …

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00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Engine And Engine Cooling
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No examples available for this selection.

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00.0%

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0Unavailable

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00.0%

No examples available for this selection.

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Fuel System, Diesel30,444–81,591 mi50,000 mi91
ODI 10072259 · 26,000 mi

AS THE CONSUMER ATTEMPTED TO STOP THE VEHICLE, THE PEDAL WENT TO THE FLOOR AND STAYED. THE MASTER CYLINDER AND SLAVE CYLINDER HAD EXCESS WERE ON THE PRESSURE PLATE FINGERS. THE TRANSMISSION WAS HARD TO SHIFT INTO REVERSE AND LOW GEAR. THE HARD CLUTCH MADE NOISE. THE CLUTCH COMPANY WAS WELL AWARE OF FORD'S PROBLEM AND HAD RE-ENGINEERED AND DESIGNED A NEW PACKAGE TO REMEDY THE PROBLEM. THERE WAS FUEL LEAKING AT THE FUEL FILTER, THE SWAY BAR WAS BROKEN, THE DOOR AJAR LIGHT STAYED ON, ENGINE OIL LEAK, AND THE GAS CAP WAS BROKEN. *AK *SC …

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ODI 10274251 · 50,000 mi

2000 FORD F-550 FUEL TANK LINER FAILURES. TANK LINER COMING APART CAUSING THE FUEL TANK NEEDING TO BE RELINED, AND REPLACING THE FUEL PUMP AND FUEL FILTER. *TR

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ODI 10274253 · 50,000 mi

2000 FORD F-550 FUEL TANK LINER FAILURES. TANK LINER COMING APART CAUSING THE FUEL TANK NEEDING TO BE RELINED, AND REPLACING THE FUEL PUMP AND FUEL FILTER. *TR

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Engine29,000–117,168 mi45,000 mi31
ODI 10760249 · 294,731 mi

TL* THE CONTACT OWNS A 2000 FORD F-550 SD. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO THE DEALER NUMEROUS TIMES, BUT THE FAILURE WAS UNABLE TO BE DETERMINED. THE DEALER REPLACED THE ENGINE ELECTRONIC CONTROL UNIT, THE FUEL TANK WAS ALIGNED, THE FILTERS AND THE FUEL INJECTORS WERE REPLACED, BUT THE FAILURE PERSISTED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 294,731.

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ODI 10881404 · 45,000 mi

SPARK PLUG SPIT OUT, A KNOWN FORD PROBLEM.

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ODI 10588420 · 212,000 mi

TL* THE CONTACT OWNS A 2002 FORD F-550 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THICK WHITE SMOKE WAS SEEN FROM UNDERNEATH THE VEHICLE. AFTER INSPECTING THE VEHICLE, THE CONTACT DISCOVERED FLAMES COMING FROM UNDER THE HOOD AND FRONT OF THE VEHICLE. THE VEHICLE WAS DESTROYED. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. DURING THE INCIDENT THE CONTACT SUSTAINED INJURIES TO THE BACK AND SHOULDER WHILE ATTEMPTING TO EXTINGUISH THE FIRE. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE VIN WAS NOT AVAILABLE. THE FAILURE M…

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Fuel/Propulsion System35,936–108,775 mi47,937 mi19
ODI 11064394 · 47,000 mi

FUEL TANK IS RUSTING. I UNDERSTAND FORD HAD A RECALL FOR THIS, BUT MY VIN DOES NOT SHOW ONE. MY VEHICLE ONLY HAS 48,000 MILES AND I AM HAVING TO REPLACE MY FUEL FILTER EVERY 1000 MILES!

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ODI 10563547 · 110,000 mi

FORD TRUCK BEGAN LOOSING POWER. BECAME UNABLE TO CLIMB HILL AND CONTINUE UP ROAD. DRIVER WAS IN VERY REMOTE ALASKA IN SUBZERO TEMPERATURES IN WORK TRUCK (AS MOST F550S ARE) MILES FROM HELP. PLOWING A FIREWOOD ROAD FOR THE STATE OF ALASKA. WE MAINTAIN OUR TRUCKS TO THE BEST OF OUR ABILITY TO PREVENT SUCH A LIFE THREATENING CIRCUMSTANCE. DRIVER CALLED ME FOR HELP. I WAS ABLE TO GO ONLINE AND FIND ENOUGH INFORMATION (KNOWING IT WAS NOT A FILTER OR PUMP OR MAINTENANCE ISSUE I DUG DEEPER) TO DEDUCE THE FUEL TANK HAD DELAMINATED AS LATELY HAS …

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ODI 11166044 · 150,000 mi

FUEL TANK DELAMINATION LEADING TO STALLING AND EVENTUAL REPLACEMENT OF TANK AT MY COST.

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Tires:ValveToo few reports for a range17,478 mi4 (sparse)
ODI 10007344 · 17,000 mi

THE TIRE EXPERIENCED THE SAME DEFECT AS STATED IN RECALL NO. 01 V 046 000, HOWEVER THE VEHICLE IDENTIFICATION NUMBER WAS NOT INCLUDED IN THE RECALL. *JB THE VALVE COVER HAD COME OUT OF THE RIM, IT WAS LOOSE, AND LEAKED AIR. THE TIRES LOST ALL AIR AND HAD RUN FLAT, CAUSING THEM TO BE TOO DANGEROUS TO RE-INFLATE. (BROKEN DOWN SIDEWALLS) THE DEALER THOUGHT NOTHING WAS WRONG WITH THE VALVES. SCC

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ODI 10024425 · 12,000 mi

VALVE STEM FAILURES ON FOUR TIRES WHILE IN TRANSIT. *MR THREE OF THE TIRES I HAVE AS EVIDENCE PLUS VALVE STEM AND PHOTOGRAPHS OF TIRES. TIRE #1 12,000 MILES, #2 13,000 MILES, #3 14,500 MILES. I WENT FOR VALVE STEM RECALL ABOUT 14-17 MONTHS PRIOR TO ALL TIRE FAILURES AT SAYVILLE FORD. I HAVE ALL DOCUMENTATION, BILLS FOR ROAD SERVICE REPAIRS, ETC. THEY TOLD ME THE "ZIPPER FAILURE" ON THE SIDEWALL IS DUE TO "UNINFLATED TIRES NOT THE FAULTY VALVE STEMS THAT FAILED". THE LAST BLOWOUT IS STILL ON THE RIM WHICH I WILL CHANGE SOON BEING IT IS …

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ODI 10089081 · 24,500 mi

1. TRAVELING EAST ON I-88 IN NY. LOAD 6500 LBS. AT 60 MPH. . SUDDEN LOSS OF AIR IN FRONT LEFT TIRE, WAS ABLE TO PULL OVER TO BRAKE DOWN LANE WITHOUT INCIDENT. . ROAD SERVICE REPLACED TIRE, COULD FIND NO DEFECTS OR PUNCTURES IN FLAT. WAS SUGESTED VALVE STEM SAFETY MARGIN TO CLOSE TO TIRE INFLATION. RUBBER STEM REPLACED WITH A METAL ONE.*AK

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Tires23,985–50,000 mi43,000 mi6
ODI 10001283 · 50,000 mi

TIRE BLOW OUTS AND BULGE IN SIDEWALL OF TIRE. THE CONSUMER HAS EXPERIENCED THREE DIFFERENT TIRE FAILURES. TWO FAILURES WERE BLOWOUTS WHICH OCCURRED WHILE PULLING A TRAVEL TRAILER, THE THIRD WAS A BULGE IN THE SIDEWALL WHICH WAS DETECTED BEFORE THE TIRE COMPLETELY FAILED. THE TIRE APPEARED TO BE IN GOOD PHYSICAL CONDITION WITH NO VISIBLE CRACKS OR DEFECTS. *NM

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ODI 8023596 · 50,000 mi

CONSUMER STATED SINCE 10/02, VEHICLE HAD EXPERIENCED 2 TIRE BLOWOUTS WHILE TOWING A TRAVEL TRAILER. CONSUMER DETECTED A BUBBLE IN A 3RD TIRE, BUT REMOVED IT BEFORE A BLOWOUT COULD OCCUR. ALL AFFECTED TIRES WERE ORIGINAL. 1ST BLOWOUT WAS THE OUTSIDE LEFT REAR DUAL. 2ND BLOWOUT WAS THE RIGHT INSIDE DUAL. TS JG *JB TIRE INFO: GENERAL CONTINENTAL LMT-460 225/70R19.5 ORIGINAL DOT NO- **PLZ PROVIDE**

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ODI 8023599 · 50,000 mi

CONSUMER STATED RUBBER TIRE VALVE STEMS BEGAN DETERIORATING AT THE POINT WHERE THE STEM PROTRUDED FROM THE RIM. THIS CAUSED THE STEM TO CUT TIRE WHICH RESULTED IN THE TIRES LOSING PRESSURE. TS TWO OF THE FAILURES WERE BLOWOUTS. THE THIRD WAS A BULGE THAT WAS DETECTED BEFORE COMPLETE FAILURE. TIRES ARE GENERAL/CONTINENTAL LMT 460. *JG *JB

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Electrical System36,000–66,000 mi45,720 mi13
ODI 10117314 · 60 mi

2002 FORD F550 HAS PROBLEMS WITH OIL LEAKS, STEERING, ELECTRICAL SHORTS, BRAKE AND WHEELS FELL OFF.*MR THE VEHICLE ALSO CONSUMED EXCESSIVE AMOUNTS OF OIL. *NM

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ODI 11301112 · 25,000 mi

CONNECTOR #270B MELTED AT CENTRAL JUNCTION CONNECTOR. VEHICLE WAS BOTH IN MOTION AND PARKED

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ODI 10183245 · 41,000 mi

TL* - THE CONTACT OWNS A 2004 FORD F550. THE CONTACT STATED THAT APPROXIMATELY 1 YEAR THE VEHICLE HAD AN ELECTRICAL SHORT., TOOK THE VEHICLE TO BE REPAIRED AND THAT VERY SAME DAY HAD PROBLEMS WITH THE TRANSMISSION SLIPPING. THE CONTACT STATED THAT APPROXIMATELY ONE YEAR LATER IN JANUARY 2007 THE TRANSMISSION WOULD NOT ENGAGE, AND ONE COULD DRIVE DOWN THE ROAD AND THE TRANSMISSION WOULD JUST STOP WORKING. THE TRUCK WAS CURRENTLY IN THE REPAIR SHOP, AND IT HAS TAKEN FORD OVER A WEEK TO DIAGNOSE THE PROBLEM. THE CURRENT DIAGNOSIS SHOWE…

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Engine And Engine Cooling:Engine:Diesel14,250–47,040 mi27,000 mi14
ODI 10072259 · 26,000 mi

AS THE CONSUMER ATTEMPTED TO STOP THE VEHICLE, THE PEDAL WENT TO THE FLOOR AND STAYED. THE MASTER CYLINDER AND SLAVE CYLINDER HAD EXCESS WERE ON THE PRESSURE PLATE FINGERS. THE TRANSMISSION WAS HARD TO SHIFT INTO REVERSE AND LOW GEAR. THE HARD CLUTCH MADE NOISE. THE CLUTCH COMPANY WAS WELL AWARE OF FORD'S PROBLEM AND HAD RE-ENGINEERED AND DESIGNED A NEW PACKAGE TO REMEDY THE PROBLEM. THERE WAS FUEL LEAKING AT THE FUEL FILTER, THE SWAY BAR WAS BROKEN, THE DOOR AJAR LIGHT STAYED ON, ENGINE OIL LEAK, AND THE GAS CAP WAS BROKEN. *AK *SC …

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ODI 10184485 · 149,256 mi

WAS DRIVING ALONG IN MY FORD F550 PSD WHEN THE ENGINE QUIT. LOST POWER STEERING AND BRAKES. PULLED OVER THE SIDE OF THE ROAD FOR FIVE MIN. AND RESTARTED TRUCK. NEXT DAY IT DID THE SAME THING THIS TIME AS WE WERE PULLING INTO A PARKING LOT. RESTARTED AND DROVE BACK TO CAMP GROUND AND CHANGED THE CPS (CAM POSITION SENSOR) THE PROBLEM NEVER HAPPENED AGAIN. GLAD I WAS NOT TOWING THE FIFTH-WHEEL AT THE TIME. *JB

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ODI 10481643 · 80,687 mi

I HAVE EXPERIENCED NUMEROUS ENGINE FAILURES, OF WHICH I HAVE THE RECEIPTS, ON MY F500 FORD WITH THE 6.0 DIESEL ENGINE, AT A COST TO ME OF OVER $7,000. AT THE TIME OF THE FAILURES, THE ENGINE WAS ONLY OUT OF WARRANTY FOR A SHORT PERIOD OF TIME. BECAUSE A DIESEL SHOULD LAST FOR A RELATIVELY LONG PERIOD OF TIME AND SHOULD NOT HAVE THESE TYPES OF PROBLEMS, I ASKED FORD TO COVER THE BILL. IN SHORT, FORD WOULD NOT GIVE ME THE TIME OF DAY OR ADMIT TO ANYTHING. I AM VERY CONCERNED AS I DON' T MAKE THE KIND OF MONEY IT TAKES TO CONTINUALLY INVEST IN…

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Engine And Engine Cooling20,000–85,250 mi43,000 mi14
ODI 10111847 · 20,000 mi

200 FORD F-550, MISS IN ENGINE UNRESOLVED THRU DEALERS AND OTHER SHOPS, BEEN THIS WAY SINCE NEW, CONSULTED WITH LAST 2 OWNERS, SAME ISSUE, I REPLACED ALL 8 INJECTORS, INJECTOR HARNESS,ROCKER ARMS, STILL ENGINE MISSES AT 24-2600 RPMS, WHITE/BLUE SMOKE, HARD COLD STARTS, ROUGH IDLING, PROBLEM HAS STILL NOT BEEN ABLE TO BE RESOLVED I PURCHASED TRUCK TO ADD TO FLEET IN DECEMBER 2004 AND NO ONE INCLUDING FORD CAN FIX THIS TRUCK AFTER SEVERAL THOUSAND DOLLARS IN REPAIRS IVE READ REPORTS FORD HAD ISSUES NOT YET RESOLVED ON THESE TRUCKS. IS THIS THE CA…

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ODI 10563547 · 110,000 mi

FORD TRUCK BEGAN LOOSING POWER. BECAME UNABLE TO CLIMB HILL AND CONTINUE UP ROAD. DRIVER WAS IN VERY REMOTE ALASKA IN SUBZERO TEMPERATURES IN WORK TRUCK (AS MOST F550S ARE) MILES FROM HELP. PLOWING A FIREWOOD ROAD FOR THE STATE OF ALASKA. WE MAINTAIN OUR TRUCKS TO THE BEST OF OUR ABILITY TO PREVENT SUCH A LIFE THREATENING CIRCUMSTANCE. DRIVER CALLED ME FOR HELP. I WAS ABLE TO GO ONLINE AND FIND ENOUGH INFORMATION (KNOWING IT WAS NOT A FILTER OR PUMP OR MAINTENANCE ISSUE I DUG DEEPER) TO DEDUCE THE FUEL TANK HAD DELAMINATED AS LATELY HAS …

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ODI 10015558 · 59,000 mi

THE VEHICLES ENGINE HAD A HOLE IN IT. THE VEHICLE WAS TAKEN TO THE DEALER WHO INDICATED THAT THE OIL LOOKED BAD. THE CONSUMER INDICATED THAT COOLANT HAD BEEN LEAKING INTO THE CRANKCASE. THE MECHANIC STATED THAT HE WOULD VOID THE REMAINDER OF THE CONSUMER'S WARRANTY. HE THEN CALLED THE MANUFACTURE AND THEY STATED THAT THEY WOULD SUPPORT THEIR DEALER. *NLM

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Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

25V572000 · 2025-09-0324V957000 · 2024-12-2026V158000 · 2026-03-1725V048000 · 2025-01-3125V455000 · 2025-07-0725V132000 · 2025-02-2826V104000 · 2026-02-2026V204000 · 2026-03-3125V315000 · 2025-05-0925V401000 · 2025-06-1325V540000 · 2025-08-2226V606000 · 2026-09-225 reports2024-102026-09

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-103None
ODI 11617603

The truck was traveling west on [XXX] towards Stockton when the instrument panel illuminated with a “Low Fuel Pressure” warning and the coworker (CW) immediately pulled over. Once on the side of the road, the CW confirmed the truck was leaking fuel and the local garage was contacted. It was found that a line running to the secondary fuel filter had come loose and was leaking from the fitting. The securement clip on the line was inspected, and it is believed the clip on the line is defective. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF I…

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ODI 11618778

This submission is more related to a brand-new fuel line that was purchased from the Ford dealer for this vehicle upon failure of the existing line. When the new line was removed from the packaging, the mechanic inspected the clip that secures the line to the secondary fuel filter housing. It was observed that the brand-new clip was defective and that even the slightest touch of the clip would unlock the line. It is believed that if this line were installed in the vehicle, the vibration of the engine could potentially unclip the line causing…

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ODI 11617935 · 20,000 mi

The contact owned a 2022 Ford F-550. The contact stated that while driving 20 MPH, the vehicle started smoking and flames came from the left side of the engine. The vehicle inadvertently veered to the right of the road. In addition, the contact noticed smoke and flames were coming from the front passenger’s side and the rear of the vehicle. As a result, of the fire the contact sustained smoke inhalation that required medical attention. The Fire Department extinguished the fire. The contact was unaware of a Police report being filed. The vehicle…

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2024-110None

No examples available for this selection.

2024-12324V957000
ODI 11632424

Operator was driving the vehicle when it experienced a fire in the engine compartment.

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ODI 11631487 · 101,000 mi

The contact owns a 2021 Ford F-550 SD. The contact stated that while his son was driving at unknown speeds and making a right turn, there was an abnormal sound coming from the vehicle. The contact stated that the driver’s side rear dual wheel axle had fractured inside the differential housing. The contact stated that the axle shaft had fractured. The contact stated that the wheels were still connected to the hub and the vehicle lowered to the ground. There were no warning lights illuminated. Additionally, there was differential fluid still in t…

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ODI 11629957

Several dash warnings came on the dash. cruise control stopped working, hill assist, parking brake, many others. 4 wheel drive quit working!. I looked on line. Several forums stated to look for a loose connection at the rear of the truck, so it must be a rather common problem. I took the truck to the dealer, they refused to make a warranty repair because the cable was moved when the dump bed was installed. They said the cable was "bent" It is a cable, not a piece of glass. I am sure a new harness will be coiled and not shipped on a 6 ft x 1…

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2025-01025V048000

No examples available for this selection.

2025-02325V132000
ODI 11643042

I have more files and receipts Vehicle Information: •Make: Ford •Model: F-550 Super Duty •Year: 2020 Issue Summary: After a recall service (22E04) for powertrain and transmission software updates, the vehicle experienced a complete power failure within 40 miles, leading to a stall and loss of control, resulting in the vehicle veering into a ditch. Incident Details: •Recall Service Date: ] •Mileage at Service: 63,993 •Incident Mileage: ~64,030 miles •Description: Post-recall, multiple warning lights activated, including powertrain malfunction…

Look up ODI 11643042 at NHTSA ↗

ODI 11640468 · 150,000 mi

The contact owns a 2022 Ford F-550 SD. The contact stated that while driving on the highway at 60 MPH, the vehicle experienced a loss of automotive power, with the check engine warning light illuminated. The contact proceeded to pull over onto the side of the highway to safely park the vehicle. The contact attempted to restart the vehicle however, the vehicle failed to restart. The vehicle was towed to a local independent mechanic to be diagnosed. The contact was informed that the fuel pump was faulty and needed to be replaced. The vehicle was …

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ODI 11641537

Since I took delivery of the vehicle the dash goes completely blank at temperatures below 32 degrees and above 90. Ford has been unable or unwilling to fix the problem for over two years resulting in my driving for extended periods with no dashboard information of any kind.

Look up ODI 11641537 at NHTSA ↗

2025-030None

No examples available for this selection.

2025-040None

No examples available for this selection.

2025-05525V315000
ODI 11659047

Attempting registration renewal on 01/30/2025, and DMV has rejected, but cashed our check for registration renewal. Upon research of FORD Recall Available to Remedy, the SOFTWARE is NOT Available to Remedy since January 1st, 2025. How do we handle not being able to remedy FORD MANUFACTURER RECALL #22E04 ? Please ADVISE at your earliest opportunity? How to complete DMV registration when serious remedy is NOT available and registration has been expired since 03/31/25. We have sent CARB registration, copies of all RECALL Notices received not abl…

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ODI 11662437

Low on fluid And Transmission

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ODI 11659733 · 195,000 mi

The contact owns a 2021 Ford F-550 SD. The contact stated that while an employee was driving 65 MPH and towing a vehicle, the vehicle inadvertently lost motive power. The driver was unable to pull over to the shoulder of the roadway due to a loss of electronic power steering; however, the vehicle was able to restart. After restarting the vehicle, the vehicle returned to normal functionality, but the failure became a regular occurrence. No warning lights were illuminated. The vehicle was taken to the dealer, who was unable to duplicate the failu…

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2025-06225V401000
ODI 11667670

My f-550 super duty diesel dump truck lost power on the highway because of a known fuel injector pump defect. The pump exploded into metal pieces that clogged all fuel lines leading to a loss of power on a highway putting everybody at risk of a collision. This fuel injector problem is known to ford and is subject to class action lawsuits. The dealer confirms that this is the problem. Apparently for the last decade, this pump has been known to fail because it was designed for European diesel not American diesel which because of the low sulfur c…

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ODI 11667475

Operator was driving a 2021 Ford F550 equipped with an Altec AT48M aerial upfit. As he was driving the operator noted that the check engine light came on and almost immediately followed by the message center displayed "Low Fuel Pressure" warning. As he was preparing to stop, he could see smoke coming out from under the hood of the truck. As he exited the cab, he could see smoke and flames coming out of the truck.

Look up ODI 11667475 at NHTSA ↗

2025-07125V455000
ODI 11672685

- An audible "pop" when turning hard either direction. - rear windshield leaks on passenger side. The company i work for purchased 4- 2024 Ford F550's and all of them have the same issues, amongst others, however these ones are consistent and have been present since their addition to the fleet.

Look up ODI 11672685 at NHTSA ↗

2025-08125V540000
ODI 11679482

No recall information found Unrepaired recall information was not found for this VIN 2025 F-550 Please create a Campaign# for the following Safety Recalls* Fuel injector return line replacement Recall incomplete Brake booster pushrod retainer spring Recall incomplete Steering column inspection Recall incomplete Rear camera screen software update Recall incomplete As "steering", "fuel injection", and "braking" are detrimental for proper vehicle operations on highways during travel. This RECALL is a IMMEDIATE Report for any owner operatin…

Look up ODI 11679482 at NHTSA ↗

2025-09025V572000

No examples available for this selection.

2025-102None
ODI 11694076

The contact owns a 2021 Ford F-550 SD. The contact received a recall letter from the manufacturer for NHTSA Campaign Number: 24V957000 (Fuel System, Diesel). The contact called a local dealer several times to schedule an appointment for the recall repair but was informed that the manufacturer would mail another letter whenever parts were available for the repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not informed of the issue. The contact had not experienced…

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ODI 11696083

The contact owns a 2021 Ford F-550 SD. The contact received notification of NHTSA Campaign Number: 24V957000 (FUEL SYSTEM, DIESEL); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

Look up ODI 11696083 at NHTSA ↗

2025-110None

No examples available for this selection.

2025-121None
ODI 11707908

The contact owns a 2021 Ford F-550 SD. The contact received notification of NHTSA Campaign Number: 24V957000 (Fuel System, Diesel); however, the part to do the recall repair was not yet available. The local dealer was contacted and confirmed that the remedy was not available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

Look up ODI 11707908 at NHTSA ↗

2026-010None

No examples available for this selection.

2026-02126V104000
ODI 11719798

The contact owns a 2021 Ford F-550. The contact received notification of NHTSA Campaign Number: 24V957000 (Fuel System, Diesel); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

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2026-03126V158000, 26V204000
ODI 11724594

Truck has approximate 60,000 miles. Was driving in rain and lost control of all electrical systems and died in the middle of the highway. No lights to warn other drivers. Shop said the pcm fried and will need a need pcm to fix the issue. Very dangerous

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2026-042None
ODI 11731105

The contact owns a 2021 Ford F-550 SD. The contact received notification of NHTSA Campaign Number: 24V957000 (Fuel System, Diesel). The local dealer was contacted several times for more than a year, and the contact was advised that the part was not yet available and that the manufacturer had paused the recall campaign. The contact called the manufacturer and was advised that the part for the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact h…

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ODI 11731888

I received a compliance recall notice 26C10 from Ford. I just called Brondes Ford in Maumee, OH to schedule a “software repair” as described in the letter from FORD. The gentleman on the phone refused to schedule my appointment. He said because the vehicle has been “modified” (ie a box added to the bed) his dealership would not help me. When I asked him what I am supposed to do he said he did not know but they would not assume liability and help me. I told him I would contact Ford to report this and he said go ahead. Very unhelpful.

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2026-051None
ODI 11737551

Between August 5 and August 9, 2025 we purchased 46 Nebula brand 245/70R 19.5 16PR tires. We experienced a complete tire failure on one of our trucks while operating on the highway. Fortunately, our driver was able to safely steer the truck to the shoulder with minimal damage to the tow truck. Upon closer inspection of the tires we noticed 32 of the tires installed on our fleet began showing a seem all the way around the sidewall. It was the same seem location for all tires. The seem showed visual signs of deterioriation almost as if it wa…

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2026-063None
ODI 11742936

The secondary fuel filter. There was a loud boom and the engine compartment caught on fire. Within 10 minutes the whole truck was engulfed in flames. The truck is completely burnt. The insurance company has inspected the vehicle. No warning lights on the console lit up, no prior symptoms or failure. All happened very suddenly.

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ODI 11746467

High pressure fuel pump failed damaging/ contaminating fuel system

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ODI 11744338

Description In some of the affected vehicles, the rear right-hand axle shaft may have been manufactured without properly completing the electromagnetic induction heat treatment process, making the axle shaft susceptible to fracture. Safety Risk A fractured rear axle shaft could result in a loss of motive power while driving, or vehicle rollaway when the vehicle is placed in park and the parking brake is not applied. Either of these scenarios can increase the risk of a crash. Remedy Parts are now available to repair your vehicle. Ford Motor…

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2026-070None

No examples available for this selection.

2026-081None
ODI 11757532

Parts Not Available Complaint: The contact owns a 2021 Ford F-550. The contact received notification of NHTSA Campaign Number: 24V957000 (FUEL SYSTEM, DIESEL) however upon having the vehicle diagnosed by a local dealer where the following code was displayed "P2291" The contact was advised that because of the code displayed that the remedy would not be performed. The vehicle was taken to a second dealer where the contact was advised that because the code had been wiped by the previous dealer that the remedy would not be performed. The contact em…

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2026-09 (partial)026V606000

No examples available for this selection.

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 27 reports

2022: 7 complaints · 2023: 0 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
2022247
2023000
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
2022900
2023100

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentFuel System, DieselEngineFuel/Propulsion SystemTires:ValveTiresElectrical SystemEngine And Engine Cooling:Engine:DieselEngine And Engine Cooling
Fuel System, Diesel—
2
ODI 10818235

HAVE HAD THIS VEHICLE FOR 5 YEARS. BOUGHT USED FROM A DEALER. HAVE HAD PROBLEMS WITH IT FROM DAY 1. RECENTLY, TODAY AS MATTER OF FACT, DRIVING DOWN THE HIGHWAY, CANNOT ACCELERATE ABOVE 40 MPH. THIS IS THE 3RD TIME IN JUST AS MANY WEEKS THAT THIS TRUCK HAS HAD TO BE TOWED TO A CERTIFIED MECHANIC. THE MECHANIC HAS RUN ALL OR ANY PROBLEMS THROUGH A STATE OF THE ART CODE READER, EVERY TIME COMING UP WITH NO CODE. AFTER MANY DISCUSSIONS AND GUESSES, WE BOTH STARTED TO WONDER IF THE FORD DEALERSHIP FOUND A WAY TO BYPASS THE ON BOARD DIAGNOSTICS…

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ODI 10500525 · 124,335 mi

FORD GAS TANK DELAMINATION. LOSS OF POWER. ENGINE MISSING. THIS HAS BROUGHT ME EXTREME HEARTACHE AT THE WORST TIME. I AM A SEASONAL WORKER WHO RELIES SOLELY ON HIS TRUCK. WITHOUT IT I AM OUT OF BUSINESS. IT WILL COST ME ANYWHERE FROM $2,000 TO $6,000 TO FIX IT. AND I SIMPLY DON'T HAVE IT. *TR

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1
ODI 10498461 · 60,000 mi

DRIVING AT APPROX. 35-40 MPH TRUCK LOST POWER AND STALLED . I CRANKED SEVERAL TIMES AND THEN IT STARTED . I DROVE ABOUT ANOTHER MILE AND THIS REPEATED TWICE ,THEN I WAS CALLING A WRECKER FOR A TOW. MY MECHANIC DISCOVERED THE FUEL FILTER & PUMP WAS CONTAMINATED WITH A SLUDGE AND THEN LOOKED IN THE FUEL TANK AND DISCOVERED THE FUEL TANK WAS FLAKING FROM THE INSIDE , MANUFACTURE DEFECT. THE COST OF PARTS AND REPAIR WAS $2100.00 , THE TANK IS A 40 GAL TANK THAT HOLDS DIESEL FUEL AT $ 4.25 PER GAL. …

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0
1
ODI 10458366

2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST OF $ 1251.46. THE UPPER SHOCKS WERE RUSTED, THE HEADLIGHT ASSEMBLY AND MARKER ASSEMBLY WERE BROKEN. THE CONSUMER STATED THE VEHICLE SHOULD NOT HAVE PASSED DOT INSPECTION. *JB

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2
ODI 10374878 · 45,000 mi

1. 2005 FORD F550 DIESEL TRUCK STALLING, ROUGH IDLE, LOSS OF POWER COMPLETELY. 2. THE DIESEL FUEL TANK IS DELAMINATING AND HAS CAUSED $6,000 WORTH IN DAMAGES. MY TRUCK STOPPED WORKING COMPLETELY AND WAS TOWED TO A FORD DEALERSHIP HERE IN HAWAII FOR DIAGNOSIS. MY F550 IS CURRENTLY COVERED WITH A SUPER DUTY DIESEL ENGINE CARE WARRANTY THAT COST OVER $3,000 YET FORD WILL NOT REPLACE THE DEFECTED TANK THAT HAS CAUSED THOUSANDS OF PROBLEMS NATIONWIDE TO DATE. THE TANKS NEED TO BE RECALLED AND INDIVIDUALS NEED TO BE REIMBURSED. FORD HAS TAKEN AWAY F…

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ODI 10431108

WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE R…

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4
ODI 10072259 · 26,000 mi

AS THE CONSUMER ATTEMPTED TO STOP THE VEHICLE, THE PEDAL WENT TO THE FLOOR AND STAYED. THE MASTER CYLINDER AND SLAVE CYLINDER HAD EXCESS WERE ON THE PRESSURE PLATE FINGERS. THE TRANSMISSION WAS HARD TO SHIFT INTO REVERSE AND LOW GEAR. THE HARD CLUTCH MADE NOISE. THE CLUTCH COMPANY WAS WELL AWARE OF FORD'S PROBLEM AND HAD RE-ENGINEERED AND DESIGNED A NEW PACKAGE TO REMEDY THE PROBLEM. THERE WAS FUEL LEAKING AT THE FUEL FILTER, THE SWAY BAR WAS BROKEN, THE DOOR AJAR LIGHT STAYED ON, ENGINE OIL LEAK, AND THE GAS CAP WAS BROKEN. *AK *SC …

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ODI 10316599 · 25,000 mi

TL*THE CONTACT OWNS A 2004 FORD F550 SD. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 45- 55 MPH. THE ENGINE STALLED WITHOUT WARNING. THE ENGINE FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER. THE FAILURE WAS CONTRIBUTED TO THE FUEL INJECTOR WHICH WAS REPLACED ON THREE SEPARATE OCCASIONS. THE FAILURE CONTINUED WITH NO RESOLUTIONS. THE FAILURE MILEAGE WAS 25,000. THE CURRENT MILEAGE WAS 184,602. UPDATED 12/08/10. *LJ THE RADIATOR HOSE WAS REPLACED. UPDATED 12/13/10

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ODI 10431108

WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE R…

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3
ODI 10293747 · 54,500 mi

ENGINE FAILED AND VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED WHICH CAUSED DEBRIS TO MOVE THROUGH THE FUEL FILTER AND ENGINE. THE ENGINE HAD O BE REPLACED. THE TANK HAD TO BE REPLACED. THE COST: $10,345.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VEHICLE IS USED FOR PRODUCTION PURPOSES. FORD DENIED RESPONSIBILITY FOR ANY DEFECTS OF THEIR FUEL TANKS. WITH NO OTHER CHOICE, WE HAD TO PAY FOR THE REPAIRS OUT OF POCKET. THIS IS A SAFETY ISSUE, AS THESE VEHICLES ARE USED FOR COMMERCIAL USAGE DAILY…

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ODI 10285295 · 94,000 mi

DISCOVERED MY F550 SUPERDUTY 6.0 DIESEL AT 94000 MILES WITH 8 MONTHS OVER ITS WARRANTY HAD AN EXHAUST LEAK COMING FROM BOTH SIDES OF ITS 6.0 LITER DIESEL ENGINE EXHAUST MANIFOLDS. THESE FUMES WERE COMING INTO THE PASSENGER COMPARTMENT AT IDLE. AT THE SAME MILEAGE, DEALER DISCOVERED THAT ENGINE HAD OIL IN COOLANT AND THAT ITS ENTIRE PASSENGER SIDE INJECTORS WERE MALFUNCTIONING ALONG WITH THE FUEL PUMP AND ITS REGULATOR. EXCESSIVE FUEL IN ENGINE, RUNNING VERY LEAN COULD CAUSE ENGINE TO CEASE WHILE DRIVING. DEALER ADVISED THAT OIL IN COOLANT I…

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ODI 10499917 · 36,000 mi

THE TRUCK IN QUESTION IS A 2004 FORD F-550 DIESEL. UPON DEPRESSING GAS PEDAL, TRUCK STALLED AND NO LONGER WORKED PROPERLY. TRUCK WAS TOWED TO LOCAL FORD DEALER WHERE IT WAS DETERMINED THAT THE FUEL TANK WAS SUFFERING FROM RUST INSIDE THE TANK. BASED ON THE WORK DONE, RUST PARTICLES THAT FORMED INSIDE THE TANK WERE FORCED THROUGH THE FUEL PUMP AND FILTER DAMAGING BOTH AND CAUSING AN ISSUE WITH THE FUEL INJECTORS. I CALLED FORD DIRECTLY TO ASK ABOUT ANY RECALLS FOR THIS ISSUE AND THEY TOLD ME THERE WAS NO RECALL CURRENTLY FOR THIS PROBLEM. TH…

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Engine
2
ODI 10818235

HAVE HAD THIS VEHICLE FOR 5 YEARS. BOUGHT USED FROM A DEALER. HAVE HAD PROBLEMS WITH IT FROM DAY 1. RECENTLY, TODAY AS MATTER OF FACT, DRIVING DOWN THE HIGHWAY, CANNOT ACCELERATE ABOVE 40 MPH. THIS IS THE 3RD TIME IN JUST AS MANY WEEKS THAT THIS TRUCK HAS HAD TO BE TOWED TO A CERTIFIED MECHANIC. THE MECHANIC HAS RUN ALL OR ANY PROBLEMS THROUGH A STATE OF THE ART CODE READER, EVERY TIME COMING UP WITH NO CODE. AFTER MANY DISCUSSIONS AND GUESSES, WE BOTH STARTED TO WONDER IF THE FORD DEALERSHIP FOUND A WAY TO BYPASS THE ON BOARD DIAGNOSTICS…

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ODI 10500525 · 124,335 mi

FORD GAS TANK DELAMINATION. LOSS OF POWER. ENGINE MISSING. THIS HAS BROUGHT ME EXTREME HEARTACHE AT THE WORST TIME. I AM A SEASONAL WORKER WHO RELIES SOLELY ON HIS TRUCK. WITHOUT IT I AM OUT OF BUSINESS. IT WILL COST ME ANYWHERE FROM $2,000 TO $6,000 TO FIX IT. AND I SIMPLY DON'T HAVE IT. *TR

Look up ODI 10500525 at NHTSA ↗

—
6
ODI 10946265 · 175,541 mi

WATTER SEPERATOR VALVE DUMPED FUEL ON THE TURBO CAUSING A FIRE.

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ODI 11061627 · 107,550 mi

TL* THE CONTACT OWNS A 2003 FORD F-550 SD. WHILE DRIVING UNKNOWN SPEEDS, THE ENGINE STALLED WITHOUT WARNING AND THE FUEL TANK DISINTEGRATED. THE FLOAT FILTER AND FILTER WERE CLOGGED. THE CONTACT CALLED A LOCAL DEALER (VISION FORD, 1500 S WHITE SANDS BLVD, ALAMOGORDO, NM 88310) AND WAS ADVISED TO SCHEDULE A SERVICE APPOINTMENT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 107,550.

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ODI 10659323 · 101,445 mi

DRIVER REPORTED THAT THE TRUCK WAS NOT RUNNING WELL ON RETURN TO WAREHOUSE. I SENT HIM TO DEALER WITH TRUCK. THE ENGINE QUIT ON THE WAY AND WE HAD TO TOW THE TRUCK TO DEALER. THE DEALER SAID THE FUEL TANK HAD DELAMINATED AND RUINED THE FUEL PUMP AND SEVERAL FUEL INJECTORS. IT WOULD COST OVER $4000 DOLLARS TO REPAIR. I CALLED FORD CUSTOMER SERVICE TO COMPLAIN (THE TRUCK WAS ONLY 1400 MILES OUT OF WARRANTY) AFTER SEVERAL DAYS THE DEALER CALLED AND SAID FORD WOULD BILL IT AS A WARRANTY CLAIM AND SPLIT THE COST WITH ME WHICH MEANT I WOULD HAVE TO …

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00
1
ODI 11658117

Went to shut vehicle off and it just kept running. No power inside the cab but the engine was still running and it could run and drive although zero inside electrical. Key was in off position. Very potentially deadly situation.

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1
ODI 11433239

While driving down the road at approximately 45 mph, under normal conditions, with no warning indicators the low fuel pressure light came on. When the driver stopped the vehicle he lost all power and observed smoke emanating from the underside and hood of the vehicle. Prior to him exiting the vehicle he observed flames shooting out from under the console towards his feet. Upon exiting the vehicle I saw flames under the hood of the vehicle and utilized his supplied fire extinguisher to attempt to put the fire out. This was futile and to our …

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0
Fuel/Propulsion System
1
ODI 10498461 · 60,000 mi

DRIVING AT APPROX. 35-40 MPH TRUCK LOST POWER AND STALLED . I CRANKED SEVERAL TIMES AND THEN IT STARTED . I DROVE ABOUT ANOTHER MILE AND THIS REPEATED TWICE ,THEN I WAS CALLING A WRECKER FOR A TOW. MY MECHANIC DISCOVERED THE FUEL FILTER & PUMP WAS CONTAMINATED WITH A SLUDGE AND THEN LOOKED IN THE FUEL TANK AND DISCOVERED THE FUEL TANK WAS FLAKING FROM THE INSIDE , MANUFACTURE DEFECT. THE COST OF PARTS AND REPAIR WAS $2100.00 , THE TANK IS A 40 GAL TANK THAT HOLDS DIESEL FUEL AT $ 4.25 PER GAL. …

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6
ODI 10946265 · 175,541 mi

WATTER SEPERATOR VALVE DUMPED FUEL ON THE TURBO CAUSING A FIRE.

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ODI 11061627 · 107,550 mi

TL* THE CONTACT OWNS A 2003 FORD F-550 SD. WHILE DRIVING UNKNOWN SPEEDS, THE ENGINE STALLED WITHOUT WARNING AND THE FUEL TANK DISINTEGRATED. THE FLOAT FILTER AND FILTER WERE CLOGGED. THE CONTACT CALLED A LOCAL DEALER (VISION FORD, 1500 S WHITE SANDS BLVD, ALAMOGORDO, NM 88310) AND WAS ADVISED TO SCHEDULE A SERVICE APPOINTMENT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 107,550.

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ODI 10659323 · 101,445 mi

DRIVER REPORTED THAT THE TRUCK WAS NOT RUNNING WELL ON RETURN TO WAREHOUSE. I SENT HIM TO DEALER WITH TRUCK. THE ENGINE QUIT ON THE WAY AND WE HAD TO TOW THE TRUCK TO DEALER. THE DEALER SAID THE FUEL TANK HAD DELAMINATED AND RUINED THE FUEL PUMP AND SEVERAL FUEL INJECTORS. IT WOULD COST OVER $4000 DOLLARS TO REPAIR. I CALLED FORD CUSTOMER SERVICE TO COMPLAIN (THE TRUCK WAS ONLY 1400 MILES OUT OF WARRANTY) AFTER SEVERAL DAYS THE DEALER CALLED AND SAID FORD WOULD BILL IT AS A WARRANTY CLAIM AND SPLIT THE COST WITH ME WHICH MEANT I WOULD HAVE TO …

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—000
1
ODI 11433239

While driving down the road at approximately 45 mph, under normal conditions, with no warning indicators the low fuel pressure light came on. When the driver stopped the vehicle he lost all power and observed smoke emanating from the underside and hood of the vehicle. Prior to him exiting the vehicle he observed flames shooting out from under the console towards his feet. Upon exiting the vehicle I saw flames under the hood of the vehicle and utilized his supplied fire extinguisher to attempt to put the fire out. This was futile and to our …

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1
ODI 10563547 · 110,000 mi

FORD TRUCK BEGAN LOOSING POWER. BECAME UNABLE TO CLIMB HILL AND CONTINUE UP ROAD. DRIVER WAS IN VERY REMOTE ALASKA IN SUBZERO TEMPERATURES IN WORK TRUCK (AS MOST F550S ARE) MILES FROM HELP. PLOWING A FIREWOOD ROAD FOR THE STATE OF ALASKA. WE MAINTAIN OUR TRUCKS TO THE BEST OF OUR ABILITY TO PREVENT SUCH A LIFE THREATENING CIRCUMSTANCE. DRIVER CALLED ME FOR HELP. I WAS ABLE TO GO ONLINE AND FIND ENOUGH INFORMATION (KNOWING IT WAS NOT A FILTER OR PUMP OR MAINTENANCE ISSUE I DUG DEEPER) TO DEDUCE THE FUEL TANK HAD DELAMINATED AS LATELY HAS …

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Tires:Valve000—
3
ODI 885512

RECALL 01 V 046 000. THE RECALL STATES THAT THERE SHOULD BE A 12FEET INFLATOR DEVICE TO INFLATE TIRES; HOWEVER , FORD DOES NOT PROVIDE DEVICE.*AK CONSUMER FEELS IF SOMEONE WERE TO GET HURT IT WOULD BE HIS RESPONSIBILITY, THEREFORE CONSUMER DOES NOT WISH TO COMPLY WITH THE SAFETY REGULATIONS UNTIL THE INFLATION DEVICES ARE PROVIDED. *SLC

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ODI 885514

RECALL 00 V 046 000. RECALL STATES THAT THERE SHOULD BE A 12 FEET INFLATOR TO INFLATE TIRES. HOWEVER, FORD DOES NOT PROVIDE INFLATOR DEVICE.*AK CONSUMER FEELS IF SOMEONE WERE INJURED, THE RESPONSIBILITY WOULD FALL ON HIM , THEREFORE CONSUMER DOES NOT WISH TO COMPLY WITH THE SAFETY REGULATIONS UNTIL THE INFLATION DEVICES ARE PROVIDED. *SLC

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ODI 885513

RECALL 01 V 046 000. RECALL STATES THAT THERE SHOULD BE A 12 FEET INFLATOR DEVICE; HOWEVER, FORD DOES NOT PROVIDE INFLATOR DEVICE.*AK CONSUMER FEELS IF SOMEONE WERE INJURED, THE RESPONSIBILITY WOULD FALL ON HIM, THEREFORE CONSUMER DOES NOT WISH TO COMPLY WITH THE SAFETY REGULATIONS UNTIL THE INFLATION DEVICES ARE PROVIDED. *SLC

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000
Tires
1
ODI 10458366

2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST OF $ 1251.46. THE UPPER SHOCKS WERE RUSTED, THE HEADLIGHT ASSEMBLY AND MARKER ASSEMBLY WERE BROKEN. THE CONSUMER STATED THE VEHICLE SHOULD NOT HAVE PASSED DOT INSPECTION. *JB

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00
3
ODI 885512

RECALL 01 V 046 000. THE RECALL STATES THAT THERE SHOULD BE A 12FEET INFLATOR DEVICE TO INFLATE TIRES; HOWEVER , FORD DOES NOT PROVIDE DEVICE.*AK CONSUMER FEELS IF SOMEONE WERE TO GET HURT IT WOULD BE HIS RESPONSIBILITY, THEREFORE CONSUMER DOES NOT WISH TO COMPLY WITH THE SAFETY REGULATIONS UNTIL THE INFLATION DEVICES ARE PROVIDED. *SLC

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ODI 885514

RECALL 00 V 046 000. RECALL STATES THAT THERE SHOULD BE A 12 FEET INFLATOR TO INFLATE TIRES. HOWEVER, FORD DOES NOT PROVIDE INFLATOR DEVICE.*AK CONSUMER FEELS IF SOMEONE WERE INJURED, THE RESPONSIBILITY WOULD FALL ON HIM , THEREFORE CONSUMER DOES NOT WISH TO COMPLY WITH THE SAFETY REGULATIONS UNTIL THE INFLATION DEVICES ARE PROVIDED. *SLC

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ODI 885513

RECALL 01 V 046 000. RECALL STATES THAT THERE SHOULD BE A 12 FEET INFLATOR DEVICE; HOWEVER, FORD DOES NOT PROVIDE INFLATOR DEVICE.*AK CONSUMER FEELS IF SOMEONE WERE INJURED, THE RESPONSIBILITY WOULD FALL ON HIM, THEREFORE CONSUMER DOES NOT WISH TO COMPLY WITH THE SAFETY REGULATIONS UNTIL THE INFLATION DEVICES ARE PROVIDED. *SLC

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—000
Electrical System
2
ODI 10374878 · 45,000 mi

1. 2005 FORD F550 DIESEL TRUCK STALLING, ROUGH IDLE, LOSS OF POWER COMPLETELY. 2. THE DIESEL FUEL TANK IS DELAMINATING AND HAS CAUSED $6,000 WORTH IN DAMAGES. MY TRUCK STOPPED WORKING COMPLETELY AND WAS TOWED TO A FORD DEALERSHIP HERE IN HAWAII FOR DIAGNOSIS. MY F550 IS CURRENTLY COVERED WITH A SUPER DUTY DIESEL ENGINE CARE WARRANTY THAT COST OVER $3,000 YET FORD WILL NOT REPLACE THE DEFECTED TANK THAT HAS CAUSED THOUSANDS OF PROBLEMS NATIONWIDE TO DATE. THE TANKS NEED TO BE RECALLED AND INDIVIDUALS NEED TO BE REIMBURSED. FORD HAS TAKEN AWAY F…

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ODI 10431108

WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE R…

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1
ODI 11658117

Went to shut vehicle off and it just kept running. No power inside the cab but the engine was still running and it could run and drive although zero inside electrical. Key was in off position. Very potentially deadly situation.

Look up ODI 11658117 at NHTSA ↗

000—
1
ODI 10431108

WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE R…

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0
Engine And Engine Cooling:Engine:Diesel
4
ODI 10072259 · 26,000 mi

AS THE CONSUMER ATTEMPTED TO STOP THE VEHICLE, THE PEDAL WENT TO THE FLOOR AND STAYED. THE MASTER CYLINDER AND SLAVE CYLINDER HAD EXCESS WERE ON THE PRESSURE PLATE FINGERS. THE TRANSMISSION WAS HARD TO SHIFT INTO REVERSE AND LOW GEAR. THE HARD CLUTCH MADE NOISE. THE CLUTCH COMPANY WAS WELL AWARE OF FORD'S PROBLEM AND HAD RE-ENGINEERED AND DESIGNED A NEW PACKAGE TO REMEDY THE PROBLEM. THERE WAS FUEL LEAKING AT THE FUEL FILTER, THE SWAY BAR WAS BROKEN, THE DOOR AJAR LIGHT STAYED ON, ENGINE OIL LEAK, AND THE GAS CAP WAS BROKEN. *AK *SC …

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ODI 10316599 · 25,000 mi

TL*THE CONTACT OWNS A 2004 FORD F550 SD. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 45- 55 MPH. THE ENGINE STALLED WITHOUT WARNING. THE ENGINE FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER. THE FAILURE WAS CONTRIBUTED TO THE FUEL INJECTOR WHICH WAS REPLACED ON THREE SEPARATE OCCASIONS. THE FAILURE CONTINUED WITH NO RESOLUTIONS. THE FAILURE MILEAGE WAS 25,000. THE CURRENT MILEAGE WAS 184,602. UPDATED 12/08/10. *LJ THE RADIATOR HOSE WAS REPLACED. UPDATED 12/13/10

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ODI 10431108

WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE R…

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1
ODI 11433239

While driving down the road at approximately 45 mph, under normal conditions, with no warning indicators the low fuel pressure light came on. When the driver stopped the vehicle he lost all power and observed smoke emanating from the underside and hood of the vehicle. Prior to him exiting the vehicle he observed flames shooting out from under the console towards his feet. Upon exiting the vehicle I saw flames under the hood of the vehicle and utilized his supplied fire extinguisher to attempt to put the fire out. This was futile and to our …

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1
ODI 11433239

While driving down the road at approximately 45 mph, under normal conditions, with no warning indicators the low fuel pressure light came on. When the driver stopped the vehicle he lost all power and observed smoke emanating from the underside and hood of the vehicle. Prior to him exiting the vehicle he observed flames shooting out from under the console towards his feet. Upon exiting the vehicle I saw flames under the hood of the vehicle and utilized his supplied fire extinguisher to attempt to put the fire out. This was futile and to our …

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00
1
ODI 10431108

WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO PROBLEM, HEAD GASKET, VC GASKET, EGR, OIL COOLER, NO OIL PRESSURE. A NEW TURBO WAS INSTALLED. IN DECEMBER 2009 THE TRUCK STALLED WHILE DRIVING, DUE TO A FAILED TURBO HOSE. JAN. 2010, THE TRUCK STALLED AGAIN. THE CAM SENSOR, INJECTOR AND FICM WERE R…

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—0
Engine And Engine Cooling
3
ODI 10293747 · 54,500 mi

ENGINE FAILED AND VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED WHICH CAUSED DEBRIS TO MOVE THROUGH THE FUEL FILTER AND ENGINE. THE ENGINE HAD O BE REPLACED. THE TANK HAD TO BE REPLACED. THE COST: $10,345.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VEHICLE IS USED FOR PRODUCTION PURPOSES. FORD DENIED RESPONSIBILITY FOR ANY DEFECTS OF THEIR FUEL TANKS. WITH NO OTHER CHOICE, WE HAD TO PAY FOR THE REPAIRS OUT OF POCKET. THIS IS A SAFETY ISSUE, AS THESE VEHICLES ARE USED FOR COMMERCIAL USAGE DAILY…

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ODI 10285295 · 94,000 mi

DISCOVERED MY F550 SUPERDUTY 6.0 DIESEL AT 94000 MILES WITH 8 MONTHS OVER ITS WARRANTY HAD AN EXHAUST LEAK COMING FROM BOTH SIDES OF ITS 6.0 LITER DIESEL ENGINE EXHAUST MANIFOLDS. THESE FUMES WERE COMING INTO THE PASSENGER COMPARTMENT AT IDLE. AT THE SAME MILEAGE, DEALER DISCOVERED THAT ENGINE HAD OIL IN COOLANT AND THAT ITS ENTIRE PASSENGER SIDE INJECTORS WERE MALFUNCTIONING ALONG WITH THE FUEL PUMP AND ITS REGULATOR. EXCESSIVE FUEL IN ENGINE, RUNNING VERY LEAN COULD CAUSE ENGINE TO CEASE WHILE DRIVING. DEALER ADVISED THAT OIL IN COOLANT I…

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ODI 10499917 · 36,000 mi

THE TRUCK IN QUESTION IS A 2004 FORD F-550 DIESEL. UPON DEPRESSING GAS PEDAL, TRUCK STALLED AND NO LONGER WORKED PROPERLY. TRUCK WAS TOWED TO LOCAL FORD DEALER WHERE IT WAS DETERMINED THAT THE FUEL TANK WAS SUFFERING FROM RUST INSIDE THE TANK. BASED ON THE WORK DONE, RUST PARTICLES THAT FORMED INSIDE THE TANK WERE FORCED THROUGH THE FUEL PUMP AND FILTER DAMAGING BOTH AND CAUSING AN ISSUE WITH THE FUEL INJECTORS. I CALLED FORD DIRECTLY TO ASK ABOUT ANY RECALLS FOR THIS ISSUE AND THEY TOLD ME THERE WAS NO RECALL CURRENTLY FOR THIS PROBLEM. TH…

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0
1
ODI 10563547 · 110,000 mi

FORD TRUCK BEGAN LOOSING POWER. BECAME UNABLE TO CLIMB HILL AND CONTINUE UP ROAD. DRIVER WAS IN VERY REMOTE ALASKA IN SUBZERO TEMPERATURES IN WORK TRUCK (AS MOST F550S ARE) MILES FROM HELP. PLOWING A FIREWOOD ROAD FOR THE STATE OF ALASKA. WE MAINTAIN OUR TRUCKS TO THE BEST OF OUR ABILITY TO PREVENT SUCH A LIFE THREATENING CIRCUMSTANCE. DRIVER CALLED ME FOR HELP. I WAS ABLE TO GO ONLINE AND FIND ENOUGH INFORMATION (KNOWING IT WAS NOT A FILTER OR PUMP OR MAINTENANCE ISSUE I DUG DEEPER) TO DEDUCE THE FUEL TANK HAD DELAMINATED AS LATELY HAS …

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0000—

Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

7 patterns with matching reports.

Stalling or loss of power

99 mentions · 21.3% of complaints

Median mileage: 54,025 mi (80 usable records).

ODI 557701

WHILE DRIVING THE "HOT PIPE" TO THE TURBO-CHARGER BLEW OFF OF ITS COUPLING CAUSING LOSS OF POWER, THE DEALERSHIP INDICATED THAT THIS IS A COMMON PROBLEM AND INSTALLED A NEW DESIGNED PIPE THAT WAS REDESIGNED DUE TO THE COMMON FAILURE, CONSUMER IS REQUESTING REIMBURSEMENT DUE TO THE FAULTY PART. *MJS

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ODI 853058

THE DEFECTIVE SHIFT FORK IN THE TRANSFER CASE IS COATED IN PLASTIC WEAR, AND CAUSES THE FORK AND CONPONENTS TO MOVE FREELY CAUSING THE VEHICLE TO STALL / SHUT OFF WHEN PARKING. VEHICLE ROLLED AWAY WHICH COULD HAVE RESULTED IN A CRASH. DEALER REPLACED TRANFER CASE TWICE. PLEASE PROVIDE FURTHER INFORMATION. *AK *YC

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ODI 10184485 · 149,256 mi

WAS DRIVING ALONG IN MY FORD F550 PSD WHEN THE ENGINE QUIT. LOST POWER STEERING AND BRAKES. PULLED OVER THE SIDE OF THE ROAD FOR FIVE MIN. AND RESTARTED TRUCK. NEXT DAY IT DID THE SAME THING THIS TIME AS WE WERE PULLING INTO A PARKING LOT. RESTARTED AND DROVE BACK TO CAMP GROUND AND CHANGED THE CPS (CAM POSITION SENSOR) THE PROBLEM NEVER HAPPENED AGAIN. GLAD I WAS NOT TOWING THE FIFTH-WHEEL AT THE TIME. *JB

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Matching rule\b(stall\w*|loss of power|lost power|engine shut\w* off)\b

Warning lights and dashboard alerts

21 mentions · 4.5% of complaints

Median mileage: 50,000 mi (16 usable records).

ODI 11427133 · 53,000 mi

The contact owns a 2000 Ford F-550. The contact stated while driving 30 mph, the power steering and brake lines were leaking causing the brakes and steering to become inoperable. The contact pulled over and topped off the power steering fluid reservoir and drove to the residence. The contact stated that there was no warning light illuminated. The vehicle was diagnosed but was not yet repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 53,000.

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ODI 10248732

TL*THE CONTACT OWNS A 2001 FORD F550. WHILE DRIVING APPROXIMATELY 55 MPH ON NORMAL ROAD CONDITIONS, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE INDICATOR REMAINED ILLUMINATED UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THEY STATED THAT THE FAILURE WAS RELATED TO THE COMPUTERIZED SYSTEM. THE VEHICLE WAS REPAIRED. RECENTLY, THERE WAS CORROSION IN THE FUEL TANK. THE FUEL TANK WAS REPLACED AND THE VEHICLE IS CURRENTLY OPERATING PROPERLY. THE CONTACT WAS CONCERNED OF THE S…

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ODI 10251394 · 125,000 mi

TL*THE CONTACT OWNS A 2003 FORD F550 SUPER DUTY. WHILE DRIVING LESS THAN 70 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. IMMEDIATELY FOLLOWING, FLAMES APPEARED UNDER THE HOOD OF THE VEHICLE. THE FIRE WAS DESCRIBED AS "VIOLENT" WITH FLAMES AT LEAST 70 FEET HIGH. THE POLICE AND FIRE DEPARTMENTS WERE CALLED TO THE SCENE AND A REPORT WAS FILED. THE CAUSE OF THE FAILURE WAS UNKNOWN. THE CONTACT HAS SUPPORTING DOCUMENTATION, INCLUDING VIDEOS AND PHOTOS. THE FAILURE AND CURRENT MILEAGES WERE 125,000.

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Matching rule\b(warning light\w*|check engine|dashboard warning\w*|malfunction indicator)\b

Brake response concerns

13 mentions · 2.8% of complaints

Median mileage: 30,500 mi (6 usable records).

ODI 10579236 · 32,000 mi

TL* THE CONTACT OWNS A 1997 COACHMEN MIRADA RV EQUIPPED WITH A 1997 FORD F-530 SD CHASSIS. (NA) THE CONTACT STATED WHILE DRIVING DOWN AN INCLINE APPROXIMATELY 20 MPH, THE BRAKE PEDAL WENT TO THE FLOOR WHEN DEPRESSED. AFTER DOWN SHIFTING, THE VEHICLE REDUCED SPEED AND RESUMED NORMALLY. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 32,000.

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ODI 540293

WHILE DRIVING TRANSMISSION/BRAKES FAILED.

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ODI 864579

HEARD A CLUNKING NOISE, AND HAD VEHICLE SERVICED FOR UNIVERSAL JOINTS. TWO WEEKS LATER, WHILE DRIVING ON HIGHWAY WENT TO APPLY BRAKES AND ALL OF A SUDDEN THERE WAS SMOKE EVERYWHERE, TIRES CAUGHT ON FIRE, AND BRAKES FAILED. INSIDE BRAKES SPUN AROUND TO CALIPER AND FROZE. *AK

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Matching rule\b(brake fail\w*|brakes fail\w*|brake pedal|braking distance|unintended braking|phantom braking)\b

Steering assistance concerns

5 mentions · 1.1% of complaints

Median mileage: 169,628 mi (4 usable records).

ODI 10002090 · 190,000 mi

THE VEHICLE'S STEERING WHEEL LOCKED UP AT 30 MPH, IN WHICH THE CONSUMER HAD TO USE THE EMERGENCY BRAKE TO STOP. PH THE POWER STEERING HOSE HAD POPPED OUT CAUSING A LOSS OF STEERING AND BRAKES. SCC

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ODI 10184485 · 149,256 mi

WAS DRIVING ALONG IN MY FORD F550 PSD WHEN THE ENGINE QUIT. LOST POWER STEERING AND BRAKES. PULLED OVER THE SIDE OF THE ROAD FOR FIVE MIN. AND RESTARTED TRUCK. NEXT DAY IT DID THE SAME THING THIS TIME AS WE WERE PULLING INTO A PARKING LOT. RESTARTED AND DROVE BACK TO CAMP GROUND AND CHANGED THE CPS (CAM POSITION SENSOR) THE PROBLEM NEVER HAPPENED AGAIN. GLAD I WAS NOT TOWING THE FIFTH-WHEEL AT THE TIME. *JB

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ODI 11427133 · 53,000 mi

The contact owns a 2000 Ford F-550. The contact stated while driving 30 mph, the power steering and brake lines were leaking causing the brakes and steering to become inoperable. The contact pulled over and topped off the power steering fluid reservoir and drove to the residence. The contact stated that there was no warning light illuminated. The vehicle was diagnosed but was not yet repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 53,000.

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Matching rule\b(power steer\w*|steering assist\w*|steering lock\w*|steering wheel lock\w*)\b

Battery drain and no-start mentions

3 mentions · 0.6% of complaints

Median mileage: 80,182 mi (3 usable records).

ODI 10351223 · 80,182 mi

JUNE 21, 2007AT SHOP FOR STATE INSPECTION ALSO ENGINE MISSING. REPLACE FUEL FILTER DURING REGULAR SERVICE DUE TO MISSING ENGINE. JUNE 17, 2008 - VEHICLE MISSING AND STALLING, DIAGNOSTICS DONE , REPLACED WIRE ASSEMBLY AND GASKET VALVE COVER, CLEANED MOTOR SEPT. 23, 2008- MISSING IN ENGINE AND STALLING, DIAGNOSTICS DONE, REPLACED CAMSHAFT SENSORS AND CARB CLEANER ADDED SEPT. 25, 2008 - MISSING AND STALLED WOULD NOT START TOWED TO SHOP. DIAGNOSTICS DONE, DRAINED FUEL TANK DISCOVERED PEELING AND SLIVERS, REPLACED FUEL PUMP, GASKETS AND WIRE A…

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ODI 10328229 · 38 mi

WE PURCHASED A FORD F550 6.0L DIESEL TRUCK NEW IN 2004 AND HAVE BEEN THE ONLY ONES TO DRIVE IT AND HAVE DONE PROPER CARE AND MAINTENANCE OF THIS VEHICLE. IT HAS LESS THAN 40,000 MILES ON IT. THE VEHICLE WOULD NOT START FOR NO REASON ON APRIL 29, 2010 NECESSITATING IT BEING TOWED TO THE LOCAL FORD DEALERSHIP. THEY DIAGNOSED A BAD FICM (FUEL INJECTION CONTROL MODULE) AND REPLACED IT. I HAVE FOUND THERE WAS A RECALL ON THIS VEHICLE FOR THIS PROBLEM, CAMPAIGN NUMBER 05V270000 ON 6/10/05. DUE TO THE LOW MILES AND PROPER CARE OF THIS VEHICLE I A…

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ODI 10417113 · 116,000 mi

TL* THE CONTACT OWNS A 2004 FORD F-550. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. THE DEALER DIAGNOSED THAT THE FUEL INJECTOR WIRE WAS MELTING ON THE ENGINE. THE VEHICLE WAS REPAIRED AND RECURRED. THE MANUFACTURER WAS NOTIFIED, BUT DENIED ANY ASSISTANCE WITH REPAIRS. THE FAILURE MILEAGE WAS 116,000 AND THE CURRENT MILEAGE WAS 121,164.

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Matching rule\b(parasitic drain|battery drain\w*|dead battery|won.t start|would not start|no.start)\b

Fuel smell or leak mentions

2 mentions · 0.4% of complaints

Median mileage: 21,500 mi (2 usable records).

ODI 10072259 · 26,000 mi

AS THE CONSUMER ATTEMPTED TO STOP THE VEHICLE, THE PEDAL WENT TO THE FLOOR AND STAYED. THE MASTER CYLINDER AND SLAVE CYLINDER HAD EXCESS WERE ON THE PRESSURE PLATE FINGERS. THE TRANSMISSION WAS HARD TO SHIFT INTO REVERSE AND LOW GEAR. THE HARD CLUTCH MADE NOISE. THE CLUTCH COMPANY WAS WELL AWARE OF FORD'S PROBLEM AND HAD RE-ENGINEERED AND DESIGNED A NEW PACKAGE TO REMEDY THE PROBLEM. THERE WAS FUEL LEAKING AT THE FUEL FILTER, THE SWAY BAR WAS BROKEN, THE DOOR AJAR LIGHT STAYED ON, ENGINE OIL LEAK, AND THE GAS CAP WAS BROKEN. *AK *SC …

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ODI 10233077 · 17,000 mi

STRONG ODOR OF GAS NOTED AFTER DRIVING 50 MILES (ROUND TRIP). UPON FURTHER INSPECTION IT WAS DISCOVERED THAT A MAJOR GAS LEAK WAS OCCURRING AT THE REAR OF THE TRUCK. THE DEALER INDICATED A FAULTY FACTORY INSTALLATION AND ROUTING OF THE GAS LINE AROUND THE AIR SUSPENSION. THE GAS LINE WAS REPLACED. *TR

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Matching rule\b(fuel leak\w*|gas leak\w*|gas(?:oline)? smell|smell\w* (?:of )?(?:fuel|gas))\b

Hard or delayed shifting

1 mentions · 0.2% of complaints

Median mileage: 7,000 mi (1 usable records).

ODI 10095520 · 7,000 mi

WHEN THE CONSUMER APPLIED THE ACCELERATOR, THE VEHICLE LOST POWER. THE CONSUMER HAS BEEN HIT A TOTAL OF 3 TIMES DUE TO THIS PROBLEM. THE VEHICLE HAS BEEN TAKEN INTO THE DEALER A TOTAL OF FIFTEEN TIMES. FORD TOLD THE CONSUMER THAT THE PROBLEM WAS HIS AND TO GO GET A LAWYER. PLEASE PROVIDE ANY FURTHER INFORMATION. *JB VEHICLE JERKS AT TIMES WHILE LOOSING POWER. THE CONSUMER FILED CASE WITH A LAWER. *TC

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Matching rule\b(hard shift\w*|rough shift\w*|delay\w* shift\w*|shift\w* hard|jerk\w*|lurch\w*)\b