Auto Recall Watch
U.S. public vehicle records

Grand Design MOMENTUM problems and owner complaints

Explore the records behind recurring owner reports.

Key facts

206 owner complaints analyzed

18 distinct recall campaigns

4,000 mi median reported failure mileage

Scope: 2013 to 2025 model years. Data updated: . 30 complaints include usable failure mileage. View data status.

Owner-reported patterns

Most common problems

Unknown Or Other is the most frequently named component, appearing in 90 of 206 complaints (43.7%). A complaint can name multiple components.

Recurring terms in complaint narratives
TopicMatching reportsShare of complaints
Braking behavior2612.6%
Electrical and battery issues136.3%
Transmission and shifting41.9%
Fuel system concerns10.5%

Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.

Component breakdown

Number of unique complaints naming each component. Top eight shown.

Unknown Or Other
90
Structure:Body
71
Structure
58
Suspension
55
Latches/Locks/Linkages:Doors:Latch
23
Service Brakes
20
Electrical System
11
Structure:Frame And Members
11
Component breakdown data
CategoryCount
Unknown Or Other90
Structure:Body71
Structure58
Suspension55
Latches/Locks/Linkages:Doors:Latch23
Service Brakes20
Electrical System11
Structure:Frame And Members11

Unknown Or Other: 90; Structure:Body: 71; Structure: 58; Suspension: 55; Latches/Locks/Linkages:Doors:Latch: 23; Service Brakes: 20; Electrical System: 11; Structure:Frame And Members: 11

Reported problems by failure mileage

Complaint counts in mileage bands. These are not failure rates per vehicle or mile.

Under 25,000
28
25,000 to 49,999
2
50,000 to 74,999
0
75,000 to 99,999
0
100,000 to 149,999
0
150,000 and above
0
Reported problems by failure mileage data
CategoryCount
Under 25,00028
25,000 to 49,9992
50,000 to 74,9990
75,000 to 99,9990
100,000 to 149,9990
150,000 and above0

Under 25,000: 28; 25,000 to 49,999: 2; 50,000 to 74,999: 0; 75,000 to 99,999: 0; 100,000 to 149,999: 0; 150,000 and above: 0

Under 25,000 miles has the most reports with usable mileage (28). 176 complaints have missing, zero or invalid mileage.

Complaints over time

Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.

2016
2
2017
6
2018
3
2019
3
2020
1
2021
3
2022
7
2023
4
2024
87
2025
63
2026
27
Complaints over time data
CategoryCount
20162
20176
20183
20193
20201
20213
20227
20234
202487
202563
202627

2016: 2; 2017: 6; 2018: 3; 2019: 3; 2020: 1; 2021: 3; 2022: 7; 2023: 4; 2024: 87; 2025: 63; 2026: 27

Pattern summary

Unknown Or Other leads the component reports. Braking behavior appears in 26 complaint narratives. Electrical and battery issues appears in 13 complaint narratives. Transmission and shifting appears in 4 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.

Calculated from recorded counts. An AI narrative has not been published for this selection.

Complaint evidence

Examples provide context, not a representative sample or a verified diagnosis.

Owner report 10897440 · 2016-08-21 (August 21, 2016)

AFTER READING ON THE GRAND DESIGN OWNERS FORUM ABOUT LEAKING GREASE SEALS ON THE WHEELS, I DECIDED TO DO AN INSPECTION OF MY BRAKES. I HAVE PUT ONLY 500 MILES ON MY TRAILER SINCE TAKING DELIVERY ON JUNE 8, 2016. I ASSUME THAT THE TRAILER WAS DELIVERED TO OREGON BY TOWING IT FROM THE FACTORY. I REMOVED THE RIGHT FRONT BRAKE DRUM AND SURE ENOUGH FOUND A FAILED GREASE SEAL AND GLOBS OF WHEEL BEARING GREASE ON THE DRUM, BRAKE SHOES AND MAGNET.

Owner-reported narrative. 2,500 miles reported. Look up ODI 10897440 at NHTSA ↗

Owner report 10969958 · 2017-04-02 (April 2, 2017)

THE GREASE SEALS ON THE DRUMS LEAKED FROM THE FACTORY AND ALLOWED THE BRAKES TO BE CONTAMINATED. MORE DETAILS ARE AT HTTP://WWW.GRANDDESIGNOWNERS.COM/FORUM/SHOWTHREAD.PHP/8531-POLL-HOW-MANY-OF-YOU-HAVE-HAD-YOUR-GREASE-SEALS-FAIL?P=104942&VIEWFULL=1#POST104942

Owner-reported narrative. 86 miles reported. Look up ODI 10969958 at NHTSA ↗

Owner report 10971735 · 2017-04-10 (April 10, 2017)

THE WIRING FOR THE ELECTRIC TRAILER BRAKES ARE NOT IN ANY PROTECTIVE COVER AND ARE IN DIRECT CONTACT WITH THE SUSPENSION, FREE TO MOVE AND CHAFE. WHEN ANY OF THE 12 VOLT POWER WIRES RUBS THROUGH AND THE BRAKES ARE APPLIED IT WILL CREATE A DEAD SHORT, BLOWING THE FUSE IN THE TOW VEHICLE AND LEAVING THE DRIVER WITH A 15,500 POUND TRAILER WITH NO BRAKES TO AID IN STOPPING. THE ATTACHED PICTURES ARE OF THE DRIVERS SIDE.

Owner-reported narrative. Look up ODI 10971735 at NHTSA ↗

Owner report 11419347 · 2021-06-02 (June 2, 2021)

The kitchen side slide out hydraulic cylinder burst/ruptured while under pressure due to the incorrect length bolt being used in the slide out rotating cross shaft. The bolt wore a hole in the cylinder over a 3 year period, and the cylinder shot hydraulic fluid all over the under belly of the trailer. Hydraulic fluid sprayed several 120-volt and 12-volt electrical connections and wires, and also leaked out of the side of the chloroplast. The fluid would have leaked onto the wheels and brakes if it had been in motion when the cylinder failed. Al…

Owner-reported narrative. Look up ODI 11419347 at NHTSA ↗

Owner report 11591491 · 2024-05-30 (May 30, 2024)

This is a 43 foot fifth wheel RV. The frame near the front of the RV is showing signs of "frame-flex," or frame cracking. The attached pictures illustrate where the walls are shifting and creating wear marks; this is consistent with other RV owners experiences the same problem. This issue could contribute in further frame cracking that may result in significant property damage or even death. I plan to report this issue today to the manufacturer, Grand Design.

Owner-reported narrative. Look up ODI 11591491 at NHTSA ↗

Owner report 11641738 · 2025-02-10 (February 10, 2025)

We started noticing issues on our RV and reported it to Grand Design. Those issues included bolts holding front philon breaking and loosening, wallpaper at base near floor shifting, excessive new noises on slide movement, lippert legs stopping due to being off balance on level ground, stress cracks in front cap, sawdust in pantry cabinet, loose lag bolts upon further inspection and dresser panel repeatedly popping off on travel days. Based on the issues, we took it to a a GD dealer (La Mesa in Sanford FL) for inspection. After measurements I …

Owner-reported narrative. Look up ODI 11641738 at NHTSA ↗

Owner report 11498848 · 2022-12-26 (December 26, 2022)

Our RV completly filled with the smell of propane when manually switching propane tanks while the furnance was running. The smell was coming from furnance vents. We checked the stove and the flame on the burner was unusually several inches higher in height. There no smell of propane in the exterior compartments or vents and isolated to the inside of the RV. All windows were opened and the furnance turned off to vent the RV to remove the gas smell. We believe this to be a propane regulator malfunction.

Owner-reported narrative. Look up ODI 11498848 at NHTSA ↗

Compare model years

Recalls by model year

All campaigns in the snapshot affecting each model year, including recalls announced years later.

Recall campaigns

Shared campaigns appear once in each affected model year.

2013
1
2014
1
2015
2
2016
4
2017
2
2018
2
2019
2
2020
2
2021
4
2022
8
2023
9
2024
6
2025
2
Recall campaigns data
CategoryCount
20131
20141
20152
20164
20172
20182
20192
20202
20214
20228
20239
20246
20252

2013: 1; 2014: 1; 2015: 2; 2016: 4; 2017: 2; 2018: 2; 2019: 2; 2020: 2; 2021: 4; 2022: 8; 2023: 9; 2024: 6; 2025: 2

Year-by-year records

Grand Design MOMENTUM model-year comparison
Model yearComplaintsRecallsChange in recalls
201301Not available
2014010
201552+1
2016104+2
2017132-2
2018720
20191520
20202920
2021574+2
2022338+4
2023249+1
2024116-3
202522-4
Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

206 unique complaints in this selection. Analysis snapshot: 2026-10-01.

14.6%Usable mileage30 / 206 records
100.0%Valid incident date206 / 206 records
100.0%Valid filing date206 / 206 records
100.0%Ordered incident and filing dates206 / 206 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component2013201420152016201720182019202020212022202320242025
Unknown Or Other
0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

240.0%
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

440.0%
ODI 11570836

The frame has failed on our rv it is flexing when being pulled and we are afraid it may fail completely and break free from the pull vehicle. They are calling this frame flex and seems to be common please don't wait until a complete failure happens and people get hurt to address this issue.

Look up ODI 11570836 at NHTSA ↗

215.4%
ODI 11630779

Based on internet craze of and symptoms of Frame Flex | Frame Failure on Grand Design Momentum 5th wheels I had my unit measured for Fram Flex by Grand Design at the GD East Coast Rally. According to their measurements at that time I was 1/16 inch away from needing to be concerned regarding frame flex. After the fact in reading Lippert Components Incorporated (LCI) measuring instructions Grand Design did NOT measure my unit per LCI's instructions. After much thought and continued symptoms of frame flex we decided to incur personal expenses an…

Look up ODI 11630779 at NHTSA ↗

457.1%
ODI 11573756

Structural Frame Failure. We found frame damage at a rest stop while traveling down the interstate. We observed side wall separations and multiple cracks in the welds around the pin box. The 5th wheel trailer was taken to a commercial truck frame repair shop in Florida and after opening up the panel underneath the pin box we discovered multiple breaks/cracks in the structural frame. We filed and insurance claim and an adjuster came out and photo documented all the frame damages along with documenting the overall build construction of the …

Look up ODI 11573756 at NHTSA ↗

1066.7%
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

1655.2%
ODI 11424178

We used the gas water heater on our Rig. Come to find out, it blew the cover off the water heater, burned the wires and melted the case. We are very lucky our rig did not catch fire.

Look up ODI 11424178 at NHTSA ↗

2747.4%
ODI 11471009

We had a towing incident chain's came detached from camper one side was only tack welded when contacted grand design got no where with them

Look up ODI 11471009 at NHTSA ↗

1545.5%
ODI 11569843

Frame started to flex excessively in the king-pin area and on the inside, above the king-pin area. Issue was confirmed by independent RV dealer. The movement exceeded Lipperts stated limits for the frame to flex. After consulting with Grand Design and Lippert, instructed to take RV to local Grand Design dealer for further inspection and repair. Dealer found broken welds on the frame, broken bolts attaching side wall to frame, and missing bolts intended to attach wall to frame. After authorization by Grand Design and Lippert, Lippert send r…

Look up ODI 11569843 at NHTSA ↗

729.2%
ODI 11574151

We have a brand new 2023 Grand Design Momentum 5th wheel. Had her for 9 months. Taken only 2 trips thus far. I have a structural stress fractures on the corner of my closet slide (approx 4”), caulking around the front cap has been pulled away, both sides of our bedroom upper cabinets have about 3” cracks on the bottom along the wall from frame flex / failure. It’s difficult to close our main door. Often times it requires us to slam once or twice to get the door to close. All this is due to frame flex. I have spoken to Grand Design and they a…

Look up ODI 11574151 at NHTSA ↗

327.3%
ODI 11631188

Our new 2024 Momentum 414M suffered a landing gear failure - while returning to hitch height the passenger side landing gear cylinder housing broke, causing the camper to fall to it's belly. Upon further research, Grand Design has had issues with frames flexing. Also - the hydraulic cylinder mfg has a gen 2 model that has reinforcement where ours failed. Either way the frame is currently twisted. It's unknown if the cylinder housing simply failed and it caused the drop, which caused frame twist, OR if the frame was flexing, put additional s…

Look up ODI 11631188 at NHTSA ↗

00.0%

No examples available for this selection.

Structure:Body
0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

5100.0%
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

440.0%
ODI 11570836

The frame has failed on our rv it is flexing when being pulled and we are afraid it may fail completely and break free from the pull vehicle. They are calling this frame flex and seems to be common please don't wait until a complete failure happens and people get hurt to address this issue.

Look up ODI 11570836 at NHTSA ↗

17.7%
ODI 11591491

This is a 43 foot fifth wheel RV. The frame near the front of the RV is showing signs of "frame-flex," or frame cracking. The attached pictures illustrate where the walls are shifting and creating wear marks; this is consistent with other RV owners experiences the same problem. This issue could contribute in further frame cracking that may result in significant property damage or even death. I plan to report this issue today to the manufacturer, Grand Design.

Look up ODI 11591491 at NHTSA ↗

114.3%
ODI 11570026

We have frame failure on our trailer, we have not taken it apart yet to give all the details on the welds broken but metal is starting to come out from the fiberglass, and our cabinets inside came part. We contacted Grand Design and they stated as second owners there is no warranty, we contacted Lippert they said to reach out to GD and our insurance said they do not repair manufacturing issues. We will be taking to a shop at the end of February and will have a better understanding of all the issues.

Look up ODI 11570026 at NHTSA ↗

320.0%
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

1137.9%
ODI 11420475 · 1,000 mi

The contact owns a 2020 Grand Design Recreational Momentum. The contact stated that the floor was started buckling and there were bubbles on the flooring of the trailer. The contact stated that one of the bubble was near the front bedroom towards the bathroom, and the other bubble was towards the hallway. The contact took the vehicle to the local dealer however, the mechanic was unable to identify the cause of the failure however, the mechanic was willing to fix the esthetics by sanding the floors and replacing the linoleum. The trailer was rep…

Look up ODI 11420475 at NHTSA ↗

2442.1%
ODI 11490340

It is a common issue with the Grand Design Momentum G-class travel trailers where the interior floor and possibly the frame are flexing so much that is causes the laminate flooring to lift and separate from the plywood underneath. Bubbles in my laminate flooring were found during our initial walk through when our trailer was purchased, I was lead to believe that it was just a simple adhesive issue, but have since found from research that this is a common issue with all the g-class trailers. Many people on the Grand Design facebook pages have ex…

Look up ODI 11490340 at NHTSA ↗

1339.4%
ODI 11569843

Frame started to flex excessively in the king-pin area and on the inside, above the king-pin area. Issue was confirmed by independent RV dealer. The movement exceeded Lipperts stated limits for the frame to flex. After consulting with Grand Design and Lippert, instructed to take RV to local Grand Design dealer for further inspection and repair. Dealer found broken welds on the frame, broken bolts attaching side wall to frame, and missing bolts intended to attach wall to frame. After authorization by Grand Design and Lippert, Lippert send r…

Look up ODI 11569843 at NHTSA ↗

937.5%
ODI 11574151

We have a brand new 2023 Grand Design Momentum 5th wheel. Had her for 9 months. Taken only 2 trips thus far. I have a structural stress fractures on the corner of my closet slide (approx 4”), caulking around the front cap has been pulled away, both sides of our bedroom upper cabinets have about 3” cracks on the bottom along the wall from frame flex / failure. It’s difficult to close our main door. Often times it requires us to slam once or twice to get the door to close. All this is due to frame flex. I have spoken to Grand Design and they a…

Look up ODI 11574151 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Structure
0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

110.0%
ODI 11645284

Frame tore/broke at welds where upper deck(living room) attaches to frame. Fiberglass on exterior tore as a result.

Look up ODI 11645284 at NHTSA ↗

215.4%
ODI 11608008

The contact owns a 2017 Grand Design Momentum RV. The contact stated that the exterior storage doors failed to close properly. The contact stated that the generator doors almost detached, and the front rubber trim hold was detaching. The RV was towed to the dealer, where several repairs were performed; however, the frame continued to fracture. The dealer advised the contact to park the RV. The RV was not repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was unknown.

Look up ODI 11608008 at NHTSA ↗

571.4%
ODI 11573756

Structural Frame Failure. We found frame damage at a rest stop while traveling down the interstate. We observed side wall separations and multiple cracks in the welds around the pin box. The 5th wheel trailer was taken to a commercial truck frame repair shop in Florida and after opening up the panel underneath the pin box we discovered multiple breaks/cracks in the structural frame. We filed and insurance claim and an adjuster came out and photo documented all the frame damages along with documenting the overall build construction of the …

Look up ODI 11573756 at NHTSA ↗

533.3%
ODI 11570899

Broken frame where the pin box is the hitch part that connects to the truck very very unsafe

Look up ODI 11570899 at NHTSA ↗

827.6%
ODI 11605321

Excess frame flex. Contacted Grand Design, they scheduled an inspection and then preformed followup repairs. New bracing and support were added by Grand Design.

Look up ODI 11605321 at NHTSA ↗

1424.6%
ODI 11573633

Frame Failure: Welds broke, and walls separated. The dealer and manufacturer acknowledged the issue and repaired the issue.

Look up ODI 11573633 at NHTSA ↗

1236.4%
ODI 11588407 · 700 mi

The contact owns a 2022 Grand Design Momentum. The contact stated that the RV was purchased brand new and taken to the residence, where the contact noticed that the front driver's side nose had detached at the fifth wheel pin location. The RV was taken to the dealer, where it was repaired; however, the failure recurred while the RV was still at the dealer. The RV was repaired. Additionally, the contact stated that the sliding doors were not opening and closing properly due to the frame flexing. The contact stated that the suspension was fractur…

Look up ODI 11588407 at NHTSA ↗

833.3%
ODI 11606828

I was made aware of Grand Design’s Technical Service Bulletin 24-001 concerning issues with undersized and/or missing lag screws possibly be on some models of their fifth wheel campers. I was able to determine that our Momentum 381MS had the undersized 3/8” lag screws used in the construction of our camper. I made an appointment with Campers Inn in Jeffersonville, IN and took it in. I was notified by them on 8-5-24 that there were also 4 missing lag screws. They also told me there were broken welds on the frame. I went there on 8-6-24 and took …

Look up ODI 11606828 at NHTSA ↗

327.3%
ODI 11631188

Our new 2024 Momentum 414M suffered a landing gear failure - while returning to hitch height the passenger side landing gear cylinder housing broke, causing the camper to fall to it's belly. Upon further research, Grand Design has had issues with frames flexing. Also - the hydraulic cylinder mfg has a gen 2 model that has reinforcement where ours failed. Either way the frame is currently twisted. It's unknown if the cylinder housing simply failed and it caused the drop, which caused frame twist, OR if the frame was flexing, put additional s…

Look up ODI 11631188 at NHTSA ↗

00.0%

No examples available for this selection.

Suspension
0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

240.0%
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

110.0%
ODI 11679251

The front left slide stopped working 3 weeks ago. Something appeared to be wrong with the wall but I was not sure. Yesterday I noticed the front left portion of the frame was flexing a significant amount. I started inspecting the frame and I am seeing broken welds

Look up ODI 11679251 at NHTSA ↗

17.7%
ODI 11115609 · 11,000 mi

LEAF SPRINGS BROKEN, CUTTING WIRE TO ELECTRIC TRAILER BRAKES. TWO LEAF SPRING FAILURES, ONE AT 11 MONTHS SINCE PURCHASE, SECOND FAILURE AT 13 MONTHS. BOTH FAILURES WHILE MOVING.

Look up ODI 11115609 at NHTSA ↗

342.9%
ODI 11578001

Fifth wheel pin box busted loose weld failed trailer about came off the truck this trailer weighs 16,000 plus pounds it was very unsafe the manufacturer knows of this issue The RV started to rip itself apart leave spring shackles busted

Look up ODI 11578001 at NHTSA ↗

213.3%
ODI 11579614

my suspension failed with the leaf springs breaking and the shackles and bushings failed then the frame is breaking( flexing). all fasteners were loose and some missing the body came loose from the frame... this is a issue with many other grand design 5th wheels ... hopefully the parts that fell off on the freeway did not hurt anyone... ( leaf springs)

Look up ODI 11579614 at NHTSA ↗

827.6%
ODI 11472574

BROKEN WELDS IN THE FRAME IN 5 DIFFERENT PLACES. The dealership in Grand Junction Colorado has told us the rig is to unsafe to tow it off their lot. The dealership in Grand Junction Colorado are the ones that diagnosed the broken welds in the frame. The RV has not been inspected by the manufacturer. Manufacturer has only asked more questions and asked for additional photos. We walked into the RV and noticed that the cabinets had moved and the trim was hanging down. We first noticed this on June 5th. Called the dealership on June 7th to make a…

Look up ODI 11472574 at NHTSA ↗

1831.6%
ODI 11540112

Left rear wet bolt sheared mid-bolt at the hole where the grease comes out to grease the sleeve in the spring eye. Spring was sliding side to side, causing the shackle hanger to bend and the spring to detach from the shackle. I have Summo springs on the trailer, and the one on the left rear took the weight of the trailer, and may have prevented further issue's. This occurred on the freeway at approximately 65 mph. Safety concern would be uncontrolled axle due to the spring holding the axle not being attached to the frame, and possible uncontr…

Look up ODI 11540112 at NHTSA ↗

1339.4%
ODI 11569843

Frame started to flex excessively in the king-pin area and on the inside, above the king-pin area. Issue was confirmed by independent RV dealer. The movement exceeded Lipperts stated limits for the frame to flex. After consulting with Grand Design and Lippert, instructed to take RV to local Grand Design dealer for further inspection and repair. Dealer found broken welds on the frame, broken bolts attaching side wall to frame, and missing bolts intended to attach wall to frame. After authorization by Grand Design and Lippert, Lippert send r…

Look up ODI 11569843 at NHTSA ↗

416.7%
ODI 11591178

The dealership has declared frame failure and failure of the pin box flexing up to 3-4 inches just picking it up with a forklift. Lag bolts are missing and/or backed out. Dealer has deemed it not safe for use. They will not move it out of their bay. Fist signs were wall separation throughout the RV. Doors not closing because door opening was out of square. Floor squeaking in multiple location. Center Island moves and squeaking. Abnormal wear on middle axle tires. Unusual pop from passenger level leg that shakes the rig. Excessive creaking under…

Look up ODI 11591178 at NHTSA ↗

218.2%
ODI 11604744

Axles were supposedly installed backwards. Suspension is not installed square under the frame and rv bounces violently behind truck. Storage doors have come open while in transit.

Look up ODI 11604744 at NHTSA ↗

150.0%
ODI 11731685

In early November 2025, while towing our 2024 Grand Design Momentum 344M M-Class fifth wheel toy hauler to a family Thanksgiving gathering, the rearmost driver-side leaf spring fractured and failed during travel. The trailer was towed by a 2024 Ram 3500 dually, properly rated for this unit, operated within all load ratings, and driven at normal cautious speeds at the time of failure. The failure rendered the trailer immobile and unsafe to move. It has remained in storage since the incident because the damaged suspension cannot support safe relo…

Look up ODI 11731685 at NHTSA ↗

Latches/Locks/Linkages:Doors:Latch
0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

228.6%
ODI 11654890

I started noticing rub marks on the interior walls next to the night stands after the last few uses, and they appear to be getting worse after each use. I was made aware of the deck/frame flex issues the some GD fifth wheels are having and was referred to TSB 24-001. My RV is experiencing the exact concern described in the TSB. I opened a case number with GD, and took the RV to an authorized repair center. The repair center took measurements and confirmed my deck flex concern with GD and recommended a complete replacement/repair of the struct…

Look up ODI 11654890 at NHTSA ↗

213.3%
ODI 11628648

The contact owns a 2019 Grand Design RV. The contact stated while driving at an undisclosed speed, the RV the front and rear doors inadvertently opened. The RV was taken to the dealer but was not diagnosed; however, the dealer informed the contact that the doors had been repaired. The contact stated while driving at an undisclosed speed, the rear tires blew out. There was no warning light illuminated. The contact pulled over the RV and noticed that the rear axle had fractured. The dealer was contacted. The RV was not diagnosed or repaired. The …

Look up ODI 11628648 at NHTSA ↗

310.3%
ODI 11630639

On walk through rear awning flew off in slight breeze, took 4 years to get repaired with covid and parts availability, could have just as easily came off on the road, had two 3/4'' screws holding it on and into skin, not frame. Upon looking at bedroom night tables gap at front cap found rub marks on wallcovering and sawdust from rubbing/flexing cabinets from perceived frame flex. back garage man door would open by itself while traveling if deadbolt not used , front man door sticks and screen door has to be opened separately with considerable fo…

Look up ODI 11630639 at NHTSA ↗

915.8%
ODI 11636185

Side compartments opening while towing unit on highway…items in compartment flying out …hatches won’t closed properly to much gap…big gap also on top cap where it connects to wall in front..unit taken to lazdays Tampa for frame flex recall…inspection revealed major cracks in frame everywhere as a result causing major frame flex…lots of welding is being done…by grand design mechanic ..slide system also damaged as a result of frame flex …unit is currently still at lazdays Tampa being welded together…they keep finding more and more damage …. You …

Look up ODI 11636185 at NHTSA ↗

39.1%
ODI 11637760

I am having the frame flex issues as well as others. I’m not getting anywhere with grand design. The doors come open when traveling if not strapped from the inside. Pin box on the hitch moves excessively, interior panels are moving in the front, middle and rear of the trailer.

Look up ODI 11637760 at NHTSA ↗

416.7%
ODI 11599517

On this RV the back man door will not close/latch. We have to use a bungy cord to keep it closed. The latch on the door doesn't catch on the wall catch plate.

Look up ODI 11599517 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Service Brakes
0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

440.0%
ODI 10897440 · 2,500 mi

AFTER READING ON THE GRAND DESIGN OWNERS FORUM ABOUT LEAKING GREASE SEALS ON THE WHEELS, I DECIDED TO DO AN INSPECTION OF MY BRAKES. I HAVE PUT ONLY 500 MILES ON MY TRAILER SINCE TAKING DELIVERY ON JUNE 8, 2016. I ASSUME THAT THE TRAILER WAS DELIVERED TO OREGON BY TOWING IT FROM THE FACTORY. I REMOVED THE RIGHT FRONT BRAKE DRUM AND SURE ENOUGH FOUND A FAILED GREASE SEAL AND GLOBS OF WHEEL BEARING GREASE ON THE DRUM, BRAKE SHOES AND MAGNET.

Look up ODI 10897440 at NHTSA ↗

753.8%
ODI 10914048 · 1,300 mi

A KNOWN PROBLEM ON MANY GRAND DESIGN UNITS, TOLD BY BOTH THE MANUFACTURER AND THE DEALER THAT PROBLEM HAS BEEN FIXED, AND THAT UPON DELIVERY, THE BRAKES ON MY NEW UNIT, DELIVERED ON 09/23/16, WERE CHECKED OUT, AND GREASE FREE. UPON ARRIVING AT MY HOME, ONE WEEK LATER, BRAKES ARE COVERED WITH GREASE AND MY RV SERVICE REPAIR CENTER SAID THE UNIT NEVER SHOULD HAVE BEEN DRIVEN AS IT IS UNSAFE. I AWAIT GRAND DESIGN'S RESPONSE, PHOTOS HAVE BEEN TAKEN, BUT AFTER REVIEWING ALL THE GREASED BRAKE COMPLAINTS ON THE GRAND DESIGN OWNERS FORUM, I DECIDED…

Look up ODI 10914048 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

13.4%
ODI 11665612

Issues with: - original drum breaks failed due to incorrect wiring, requiring 100% assembly replacement. - front wall separation - trim and cabinets moving and separating from walls - missing and broken lag bolts - front weather stripping separated from front cap - excessive sawdust under cabinets after any travel - wallpaper wear showing excessive movement of front bed overhead cabinets during travel - floor joists separating from upper floor - slides opening during travel - leaf spring hangers bending and twisting, and breaking off - spare …

Look up ODI 11665612 at NHTSA ↗

23.5%
ODI 11477900

Bolts holding brake caliper assembly to the axle apparently loosen and fell out while on the highway. This caused the caliper to drop, resting on inner part of the tire rim, leaving approximately half to one quarter of the caliper on the disc. Caliper caused significant gouging on the rim. During braking, the caliper was prevented from spinning during brake application due to it hitting the axle u-bolt retention plate on top of the leaf spring. In the very limited backing, the hydraulic line held back the caliper. Safety issues are the comple…

Look up ODI 11477900 at NHTSA ↗

26.1%
ODI 11631546

Multiple systems failed on this unit. Trailer Brake failure, The rear trailer brake wires were discovered to be severed inside the wheel drum from the factory. For the first year of use they were inoperable. This was suspected and confirmed with a thermal camera. The tow vehicle also alarmed “Check trailer brakes” while driving. A dealer inspected them and found the wires severed. This was repaired. Suspension failure, the rear driver side leaf spring broke on a paved highway 9 months after purchase. Pulled over immediately to inspect the is…

Look up ODI 11631546 at NHTSA ↗

14.2%
ODI 11627735 · 20,000 mi

The contact owns a 2023 Grand Design Momentum hauled by a 2022 Ford F-450. The contact stated that while driving uphill at 65 MPH and depressing the brake pedal, the trailer brakes failed to respond as needed. The contact pulled over onto the side of the highway and was able to bring the trailer to a complete stop. No warning lights were illuminated. The trailer was taken to a local dealer and was inspected. The contact was advised that the trailer no longer had brake pads. The trailer was not repaired. The manufacturer was notified of the fail…

Look up ODI 11627735 at NHTSA ↗

218.2%
ODI 11635915

I noticed a grinding noise coming from the left front wheel of my Grand Design Momentum. Concerned, I brought it to the dealership the following week for inspection. Upon examination, they discovered that the bolts securing the brake calipers were entirely missing from the system, with no traces of the bolts found in the wheel assembly. As a result, the calipers had come loose and were grinding against both the wheel hub and the rim. This issue presented a significant safety hazard. According to the dealership, the situation could have escalate…

Look up ODI 11635915 at NHTSA ↗

150.0%
ODI 11671014

Sudden loss of trailer brakes nearly caused me to rear end vehicle in front of me. The more concerning part is when I went to an RV dealer to disgnose, they pulled the break away emergency brake to test if brakes applied. They did not apply, however about 1 minute after the breakway was pulled the switch began to melt, then almost immediately there was smoke coming from inside the battery compartment and a fire was started by the power wires melting due to a short. The fire then damaged a hydralic line and hydralic fluid was leaking rig…

Look up ODI 11671014 at NHTSA ↗

Electrical System
0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

17.7%
ODI 10971735

THE WIRING FOR THE ELECTRIC TRAILER BRAKES ARE NOT IN ANY PROTECTIVE COVER AND ARE IN DIRECT CONTACT WITH THE SUSPENSION, FREE TO MOVE AND CHAFE. WHEN ANY OF THE 12 VOLT POWER WIRES RUBS THROUGH AND THE BRAKES ARE APPLIED IT WILL CREATE A DEAD SHORT, BLOWING THE FUSE IN THE TOW VEHICLE AND LEAVING THE DRIVER WITH A 15,500 POUND TRAILER WITH NO BRAKES TO AID IN STOPPING. THE ATTACHED PICTURES ARE OF THE DRIVERS SIDE.

Look up ODI 10971735 at NHTSA ↗

00.0%

No examples available for this selection.

320.0%
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

13.4%
ODI 11702463 · 12,000 mi

The contact owns a 2020 Grand Design Momentum RV. The contact stated that while the RV was parked, the contact heard an abnormally loud popping sound coming from behind the sleeping cabinets at the camping ground. The contact performed an inspection and noticed that the 110-volt electrical wires in the RV had shifted during travel and were touching the subframe of the RV. The contact noticed smoke coming from underneath the RV, and the refrigerator circuit braker then tripped. No warning lights were illuminated. The RV was taken to the dealer, …

Look up ODI 11702463 at NHTSA ↗

11.8%
ODI 11608146 · 40,000 mi

The contact owns a 2021 Grand Design Recreational Momentum. The contact stated that while having maintenance work completed on the RV, the dealer removed the nose cap and noticed that the insulation and the mylar tarp near the rear of the RV was burned. The contact was informed that the wiring on the nose cap had been overheating and causing the burn. The dealer had reconnected the wiring but had not repaired the RV. The manufacturer was made aware of the failure. The failure mileage was 40,000.

Look up ODI 11608146 at NHTSA ↗

00.0%

No examples available for this selection.

416.7%
ODI 11633961

We are showing many signs of excessive frame flex/failure in our 2023 Grand Design Momentum 397THS. Our baggage/storage doors do not properly fit nor lock. The RV was in the shop from Jan-May 2023 to address this. Had the doors replaced and resealed. They still are not flush with the RV, still barely latch, and have popped open while driving. While in the shop, they addressed but "could not duplicate" the underbelly continuously filling with water when it rains. Excessive amounts of water that saturate all of the insulation-- causing us to dr…

Look up ODI 11633961 at NHTSA ↗

19.1%
ODI 11695084 · 2,700 mi

The contact owns a 2024 Grand Design Recreational Momentum. The contact stated that after the RV was delivered, the brakes were inoperable, a slice was cut in the wiring harness with electrical tape covering the cut, the slide-out frame was out of alignment and unable to close properly, the awning had detached, and ABS was not equipped in the RV. Additionally, there was water intrusion in the RV, resulting in mold. A mobile independent mechanic replaced the brakes and wiring harness; however, the RV was not repaired. The manufacturer was made a…

Look up ODI 11695084 at NHTSA ↗

00.0%

No examples available for this selection.

Structure:Frame And Members
0Unavailable

No examples available for this selection.

0Unavailable

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

16.7%
ODI 11698500 · 30,000 mi

The contact owns a 2019 Grand Design Momentum 49M hitched to a 2017 Ford F-350. The contact stated that while the RV was parked, the driver’s side bedroom slide-out failed to extend as intended. The RV was taken to a dealer, where the failure was linked to frame flex. The contact was informed that there were four cracks in the frame of the RV. The RV was not diagnosed. The contact stated that the manufacturer was notified of the failure. The failure mileage was approximately 30,000. The VIN was not available.

Look up ODI 11698500 at NHTSA ↗

00.0%

No examples available for this selection.

47.0%
ODI 11570784

The contact owns a 2021 Grand Design Momentum 397 Fifth Wheel. The contact stated that there were tears in the metal of the subframe. While driving at unknown speeds, the RV was bouncy. After connecting to a truck and towing the truck, the RV became unsteady. The local dealer was not contacted. The RV was not diagnosed or repaired. The manufacturer was contacted and referred the contact to the frame manufacturer. The contact called the Lippert manufacturer and was informed about measuring the distance of the subframe. The failure mileage was un…

Look up ODI 11570784 at NHTSA ↗

412.1%
ODI 11570092

VIN: [XXX] 2022 Grand Design Momentum 395ms has frame failure and welds are breaking, cabinets slowly dislodging from interior walls. Also, not in my case yet but many have their pin boxes coming loose while driving down U.S. roadways. This is a danger to owners and others on the road if they finally break. Grand Design's Service Response Team came out to verify our frame failure and said it is just within tolerance but it is happening and that we needed to take it back to Grand Design to get it repaired as soon as possible. I have an [XXX] …

Look up ODI 11570092 at NHTSA ↗

28.3%
ODI 11698582

The contact owns a 2023 Grand Design Momentum. The contact stated that the trailer was shifting on the frame. The contact stated that the welds, bolts, and frame were fractured, and while driving, the frame flexed unexpectedly. The trailer was taken to the local dealer, but the diagnosis was not provided. The trailer was not repaired. The manufacturer was contacted, but no assistance was provided. The failure mileage was unknown.

Look up ODI 11698582 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Unknown Or OtherToo few reports for a range100 mi1 (sparse)
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

Structure:BodyToo few reports for a range550 mi2 (sparse)
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

ODI 11420475 · 1,000 mi

The contact owns a 2020 Grand Design Recreational Momentum. The contact stated that the floor was started buckling and there were bubbles on the flooring of the trailer. The contact stated that one of the bubble was near the front bedroom towards the bathroom, and the other bubble was towards the hallway. The contact took the vehicle to the local dealer however, the mechanic was unable to identify the cause of the failure however, the mechanic was willing to fix the esthetics by sanding the floors and replacing the linoleum. The trailer was rep…

Look up ODI 11420475 at NHTSA ↗

Structure700–10,000 mi6,000 mi5
ODI 11697120 · 10,000 mi

The contact owns a 2020 Grand Design Momentum. The contact stated that upon hitching the trailer to the vehicle and driving, the entire frame of the trailer was flexing. The contact stated that the failure caused the laundry room door to fail to latch because the attached wall was damaged. The contact stated that the internal trim screws had become loosened, and the trims were detaching. The contact stated that the front side of the frame, underneath the fifth wheel, was cracked on both the passenger's and driver's sides and had significantly f…

Look up ODI 11697120 at NHTSA ↗

ODI 11684821 · 6,000 mi

The contact owns a 2021 Grand Design Momentum RV. The contact stated while the RV was parked and occupied, or while driving the RV, there was an abnormal popping and creaking sound coming from the frame of the RV while depressing accelerator pedal or depressing the brake pedal. Neither a dealer nor an independent mechanic was contacted. The contact stated that while driving the RV at an undisclosed speed, the doors opened independently. Additionally, while walking inside the RV, there was an abnormal sound coming from the floorboards. The conta…

Look up ODI 11684821 at NHTSA ↗

ODI 11588407 · 700 mi

The contact owns a 2022 Grand Design Momentum. The contact stated that the RV was purchased brand new and taken to the residence, where the contact noticed that the front driver's side nose had detached at the fifth wheel pin location. The RV was taken to the dealer, where it was repaired; however, the failure recurred while the RV was still at the dealer. The RV was repaired. Additionally, the contact stated that the sliding doors were not opening and closing properly due to the frame flexing. The contact stated that the suspension was fractur…

Look up ODI 11588407 at NHTSA ↗

SuspensionToo few reports for a range9,000 mi4 (sparse)
ODI 11115609 · 11,000 mi

LEAF SPRINGS BROKEN, CUTTING WIRE TO ELECTRIC TRAILER BRAKES. TWO LEAF SPRING FAILURES, ONE AT 11 MONTHS SINCE PURCHASE, SECOND FAILURE AT 13 MONTHS. BOTH FAILURES WHILE MOVING.

Look up ODI 11115609 at NHTSA ↗

ODI 11696640 · 10,000 mi

The contact owns a 2020 Grand Design Momentum RV. The contact stated that while in the process of lubricating the wet bolts of the RV, the contact noticed that the rear-most bolts were missing, and the springs were rubbing against the frame. The mobile technician performed a temporary repair at the residence. The RV was then towed to the dealer, where it was diagnosed. The dealer determined that the spring brackets needed to be straightened and reinforced and needed to be welded inside the brackets. The wet bolts and axle U-bolts and attachment…

Look up ODI 11696640 at NHTSA ↗

ODI 11681297 · 8,000 mi

The contact owns a 2021 Grand Design Momentum. The contact stated that while the trailer was parked, the contact became aware that the axle on the trailer had become inoperable. The contact stated that the axle springs had detached, and the I-beam frame of the trailer was bent. The trailer was taken to an independent mechanic, where it was diagnosed and determined that the axle springs and the frame had failed and needed to be replaced. The trailer was not repaired. The dealer was contacted; however, the trailer was not diagnosed or repaired. T…

Look up ODI 11681297 at NHTSA ↗

Latches/Locks/Linkages:Doors:LatchToo few reports for a range5,500 mi4 (sparse)
ODI 11684821 · 6,000 mi

The contact owns a 2021 Grand Design Momentum RV. The contact stated while the RV was parked and occupied, or while driving the RV, there was an abnormal popping and creaking sound coming from the frame of the RV while depressing accelerator pedal or depressing the brake pedal. Neither a dealer nor an independent mechanic was contacted. The contact stated that while driving the RV at an undisclosed speed, the doors opened independently. Additionally, while walking inside the RV, there was an abnormal sound coming from the floorboards. The conta…

Look up ODI 11684821 at NHTSA ↗

ODI 11696350 · 15,000 mi

The contact owns a 2021 Grand Design Recreational Momentum RV. The contact stated while driving 55 MPH, the RV frame flexed. The contact stated that when the RV was loaded, the failure persisted. The contact stated that the screws to the bedroom slide out were detaching. Neither an RV dealer nor an independent mechanic was contacted. The vehicle was not taken to a dealer or an independent mechanic to be diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact to bring the RV to a technician …

Look up ODI 11696350 at NHTSA ↗

ODI 11737122 · 200 mi

The contact owns a 2022 Grand Design Recreational Trailer. The contact stated that while the trailer was parked, an inspection of the trailer revealed that the front passenger-side door was inoperable and failed to properly open and close. The contact also noticed sawdust present in the bedroom area of the trailer. Additionally, the generator compartment was inoperable and failed to lock properly. The contact received a recall notification from the manufacturer related to the trailer. The trailer was taken to the dealer; however, the trailer wa…

Look up ODI 11737122 at NHTSA ↗

Service Brakes1,600–5,500 mi2,500 mi11
ODI 10897440 · 2,500 mi

AFTER READING ON THE GRAND DESIGN OWNERS FORUM ABOUT LEAKING GREASE SEALS ON THE WHEELS, I DECIDED TO DO AN INSPECTION OF MY BRAKES. I HAVE PUT ONLY 500 MILES ON MY TRAILER SINCE TAKING DELIVERY ON JUNE 8, 2016. I ASSUME THAT THE TRAILER WAS DELIVERED TO OREGON BY TOWING IT FROM THE FACTORY. I REMOVED THE RIGHT FRONT BRAKE DRUM AND SURE ENOUGH FOUND A FAILED GREASE SEAL AND GLOBS OF WHEEL BEARING GREASE ON THE DRUM, BRAKE SHOES AND MAGNET.

Look up ODI 10897440 at NHTSA ↗

ODI 10969958 · 86 mi

THE GREASE SEALS ON THE DRUMS LEAKED FROM THE FACTORY AND ALLOWED THE BRAKES TO BE CONTAMINATED. MORE DETAILS ARE AT HTTP://WWW.GRANDDESIGNOWNERS.COM/FORUM/SHOWTHREAD.PHP/8531-POLL-HOW-MANY-OF-YOU-HAVE-HAD-YOUR-GREASE-SEALS-FAIL?P=104942&VIEWFULL=1#POST104942

Look up ODI 10969958 at NHTSA ↗

ODI 10984275 · 1,900 mi

AXLE SEALS LEAKED ALLOWING GREASE TO ENTER BRAKE DRUMS AND COAT SHOES, MAGNET AND DRUM. CONFIRMED BY LIPPERT COMPONENTS WHILE VEHICLE WAS AT GRAND DESIGN SERVICE SHOP.

Look up ODI 10984275 at NHTSA ↗

Electrical SystemToo few reports for a range7,350 mi4 (sparse)
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

ODI 11702463 · 12,000 mi

The contact owns a 2020 Grand Design Momentum RV. The contact stated that while the RV was parked, the contact heard an abnormally loud popping sound coming from behind the sleeping cabinets at the camping ground. The contact performed an inspection and noticed that the 110-volt electrical wires in the RV had shifted during travel and were touching the subframe of the RV. The contact noticed smoke coming from underneath the RV, and the refrigerator circuit braker then tripped. No warning lights were illuminated. The RV was taken to the dealer, …

Look up ODI 11702463 at NHTSA ↗

ODI 11608146 · 40,000 mi

The contact owns a 2021 Grand Design Recreational Momentum. The contact stated that while having maintenance work completed on the RV, the dealer removed the nose cap and noticed that the insulation and the mylar tarp near the rear of the RV was burned. The contact was informed that the wiring on the nose cap had been overheating and causing the burn. The dealer had reconnected the wiring but had not repaired the RV. The manufacturer was made aware of the failure. The failure mileage was 40,000.

Look up ODI 11608146 at NHTSA ↗

Structure:Frame And Members5,000–15,000 mi8,000 mi5
ODI 11698500 · 30,000 mi

The contact owns a 2019 Grand Design Momentum 49M hitched to a 2017 Ford F-350. The contact stated that while the RV was parked, the driver’s side bedroom slide-out failed to extend as intended. The RV was taken to a dealer, where the failure was linked to frame flex. The contact was informed that there were four cracks in the frame of the RV. The RV was not diagnosed. The contact stated that the manufacturer was notified of the failure. The failure mileage was approximately 30,000. The VIN was not available.

Look up ODI 11698500 at NHTSA ↗

ODI 11681297 · 8,000 mi

The contact owns a 2021 Grand Design Momentum. The contact stated that while the trailer was parked, the contact became aware that the axle on the trailer had become inoperable. The contact stated that the axle springs had detached, and the I-beam frame of the trailer was bent. The trailer was taken to an independent mechanic, where it was diagnosed and determined that the axle springs and the frame had failed and needed to be replaced. The trailer was not repaired. The dealer was contacted; however, the trailer was not diagnosed or repaired. T…

Look up ODI 11681297 at NHTSA ↗

ODI 11696350 · 15,000 mi

The contact owns a 2021 Grand Design Recreational Momentum RV. The contact stated while driving 55 MPH, the RV frame flexed. The contact stated that when the RV was loaded, the failure persisted. The contact stated that the screws to the bedroom slide out were detaching. Neither an RV dealer nor an independent mechanic was contacted. The vehicle was not taken to a dealer or an independent mechanic to be diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact to bring the RV to a technician …

Look up ODI 11696350 at NHTSA ↗

Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

26V044000 · 2026-01-2624V861000 · 2024-11-1524V916000 · 2024-12-1025V784000 · 2025-11-1325V281000 · 2025-05-0612 reports2024-112026-10

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-111224V861000
ODI 11627645

Driver side rear leaf spring hanger broke while under tow.

Look up ODI 11627645 at NHTSA ↗

ODI 11624497

Welds on the frame where the fifth wheel overhang attaches to the main frame have broke allowing the kingpin to raise up off of the front upright. This means that the kingpin overhang is only attached at the rear upright making the RV unsafe to tow.

Look up ODI 11624497 at NHTSA ↗

ODI 11627546

Frame failure on fifth wheel deck. Noticed when hooking RV to tow vehicle that the pin box would move upward roughly 1 inch. Also when hitched to tow vehicle would notice that all cabinets in front bedroom would move to the point of damaging walls and causing the doors to bind and hit the ceiling. Once I learned of many other Grand Design RV owners having this same problem, I removed the front skin to expose the frame of the rv and found that welds had completely broken, steel angle gussets sheared, along with finding the upper fifth wheel deck…

Look up ODI 11627546 at NHTSA ↗

2024-121024V916000
ODI 11630779

Based on internet craze of and symptoms of Frame Flex | Frame Failure on Grand Design Momentum 5th wheels I had my unit measured for Fram Flex by Grand Design at the GD East Coast Rally. According to their measurements at that time I was 1/16 inch away from needing to be concerned regarding frame flex. After the fact in reading Lippert Components Incorporated (LCI) measuring instructions Grand Design did NOT measure my unit per LCI's instructions. After much thought and continued symptoms of frame flex we decided to incur personal expenses an…

Look up ODI 11630779 at NHTSA ↗

ODI 11628648

The contact owns a 2019 Grand Design RV. The contact stated while driving at an undisclosed speed, the RV the front and rear doors inadvertently opened. The RV was taken to the dealer but was not diagnosed; however, the dealer informed the contact that the doors had been repaired. The contact stated while driving at an undisclosed speed, the rear tires blew out. There was no warning light illuminated. The contact pulled over the RV and noticed that the rear axle had fractured. The dealer was contacted. The RV was not diagnosed or repaired. The …

Look up ODI 11628648 at NHTSA ↗

ODI 11630352

2020 Grand Design 395M I am writing this with concerns over possible Frame or Structure issues in our unit, the following is a list of objects of concern. 1.Screws attaching underside of nose cap to upper deck breaking 2.Wall next to stairs entering the upper deck showing signs of movement and wearing on wallpaper. 3.Support uprights on left and right side between night stands and upper cabinets are moving and wearing on wall. 4.After a day of travel sawdust is appearing on tops of nightstands. 5.Wallpaper and wall wear on right side of bedr…

Look up ODI 11630352 at NHTSA ↗

2025-0110None
ODI 11634643

Roof Membrane separating from nose cap, nose cap separating from roof membrane. 5th wheel pin box sinking up into rv upper deck when lowering onto the truck. Cargo and main doors open during transport. Sawdust on dresser in nose of the RV. Lag Screws unscrewing and/or loose in the upper deck. Stress fractures in fiberglass on the cap of RV. Pinch molding coming loose from underside of 5th Wheel skin. Screws backing out and/or breaking underneath the upper deck nose cap. Insulation underneath the front of the RV is falling off. Back Patio bubbli…

Look up ODI 11634643 at NHTSA ↗

ODI 11636185

Side compartments opening while towing unit on highway…items in compartment flying out …hatches won’t closed properly to much gap…big gap also on top cap where it connects to wall in front..unit taken to lazdays Tampa for frame flex recall…inspection revealed major cracks in frame everywhere as a result causing major frame flex…lots of welding is being done…by grand design mechanic ..slide system also damaged as a result of frame flex …unit is currently still at lazdays Tampa being welded together…they keep finding more and more damage …. You …

Look up ODI 11636185 at NHTSA ↗

ODI 11636284

Excessive frame flex in pin box area of fifth wheel. Forward left cargo door unlatching while towing. Vehicle is currently at Lazydays dealer in TN for inspection and TSB for excessive frame flex. Inspection has revealed major structural cracks and structural failure in upper deck steel frame structure. Vehicle has been deemed unsafe to transport and must be repaired in place or partially repaired for transport to factory. We noticed excessive deformation of the pin box and substantial rubbing of internal cabinets, etc upon return from a r…

Look up ODI 11636284 at NHTSA ↗

2025-027None
ODI 11645284

Frame tore/broke at welds where upper deck(living room) attaches to frame. Fiberglass on exterior tore as a result.

Look up ODI 11645284 at NHTSA ↗

ODI 11641264

After a trip we noticed that when we had the rv connected to the truck, the front closet would not close. There was also cracking on the nose cover of the rv. We (my wife and I) had a problem with the cargo doors and entry doors coming open on other trips and lost stuff on the highway so we talked to the rv dealer to get a frame inspection. what was found was that the frame was broke in a few places and the door side wall of the camper was not attached. We have also had the rear spring hanger break the year before while driving almost pulling m…

Look up ODI 11641264 at NHTSA ↗

ODI 11641333

Main doors coming open - currently bungee cording , cargo doors coming open - currently bungee cording, slides coming out a couple inches, leaf spring broke during travel on interstate, open case with Grand Design since January 22, 2023, case # 00621051 and Grand Design has not been helpful in addressing these issues. An RV tech confirmed frame flex symptoms: sawdust from nose of rv in interior, furniture rubbing on walls moving bac and forth, broken cabinets coming out of ceiling, missing screws.

Look up ODI 11641333 at NHTSA ↗

2025-035None
ODI 11645842

2019 Grand Design Momentum 397ms (VIN: [XXX] ) I am having to file this NHTSA (potential frame failure) complaint with assistance from Pete West, who is acting as my RV consumer advocate due to the fact that my husband, who was unarmed snd violently shot and killed on [XXX], by an off-duty Ft. Lauderdale police officer, right in front of me in our RV park over an RV park management dispute. I have reached out to Pete West ([email removed]) for his assistance with this. Our/my RV was purchased “used” from General RV in June 2024. There are a wi…

Look up ODI 11645842 at NHTSA ↗

ODI 11648150

The vehicle is experiencing severe frame flex causing the 2 passenger side entry doors to open while traveling down the highway in addition to rubbing the interior cabinetry against the side walls of the interior and causing the furnishings to be damaged. When the doors are wide open items can easily fly out of the vehicle while traveling making my personal items projectile hazards. The vehicle has been diagnosed for frame issues by an authorized repair facility "Busted Knuckle RV" in Las Vegas Nevada. Grand Designs did not authorize the repair…

Look up ODI 11648150 at NHTSA ↗

ODI 11650645

Frame issues with the gooseneck area of the RV. We've got lots of movement with the RV in these areas where it connects with the towing vehicle. We have had lots of movement in the front nose area of the RV causing substantial movement evidenced by interior and exterior cracks and noises when pulling. We have taken the RV to a repair facility and the manufacturer has denied making repairs to make the RV safe.

Look up ODI 11650645 at NHTSA ↗

2025-042None
ODI 11654890

I started noticing rub marks on the interior walls next to the night stands after the last few uses, and they appear to be getting worse after each use. I was made aware of the deck/frame flex issues the some GD fifth wheels are having and was referred to TSB 24-001. My RV is experiencing the exact concern described in the TSB. I opened a case number with GD, and took the RV to an authorized repair center. The repair center took measurements and confirmed my deck flex concern with GD and recommended a complete replacement/repair of the struct…

Look up ODI 11654890 at NHTSA ↗

ODI 11655841

Excessive frame flexing/failure in the upper deck of our 5th wheel.discovered damage is 1. Sawdust on furniture in the bedroom and by entry door from living area to the garage at intersection of wall and floor. 2. Furniture rub marks on wall in bedroom from upper cabinets with driver side having bowed out base or molding where it sits on window valance. 3. Separation of night stands from wall in bedroom on both sides and a curved wall in front.  4. Squeaky floor in bedroom on drivers side between bed and closet 5. Wrinkles and separation from s…

Look up ODI 11655841 at NHTSA ↗

2025-05525V281000
ODI 11663155

I am writing to formally report a series of serious structural concerns we are experiencing with our Grand Design Momentum 349M fifth wheel/toy hauler, which appear to be related to excessive frame flex/failure or upper deck instability. These issues began toward the end of last year and have progressively worsened, raising significant safety concerns for our family. The following symptoms have been observed: * Bay and Propane Doors Opening During Transit Both the bay door and propane doors on either side of the trailer have opened unexpect…

Look up ODI 11663155 at NHTSA ↗

ODI 11663007

The frame of my trailer sustained damage due to flexing from poor design. I was lucky and noticed some loud noises when transitioning weight to the king pin on the truck. A lot of creaking and groaning. Because of all of these noises and what I had read online, I had the trailer inspected. The inspection found the frame moving within the structure when the weight transitions from the stabilizers to the king pin. Additional damage was a crack in the structure that holds the wall to the frame and many bent gussets that are designed to give the st…

Look up ODI 11663007 at NHTSA ↗

ODI 11659949

We took possession of our new 2021 Grand Design 381M fifth-wheel travel trailer in April 2021. During 2021 and 2022, the trailer saw minimal road use. However, during our travels, we observed significant movement within the trailer, and on several occasions, the cargo bay doors opened while in transit. In August, we contacted Grand Design due to visible interior damage and abnormal movement. They arranged to pick up the trailer and transport it to their facility for inspection and repair. Grand Design confirmed that the trailer had suffered a…

Look up ODI 11659949 at NHTSA ↗

2025-069None
ODI 11666574

frame failure and structural issues

Look up ODI 11666574 at NHTSA ↗

ODI 11667314

Excessive Frame Flex/Failure& Structure I am reporting multiple serious structural and safety issues with my Grand Design RV that appear consistent with excessive frame flex and failure, as outlined in NHTSA Investigation PE24029. These include: Significant movement of front bedroom cabinets during travel, indicating internal structural instability of the walls. Large gaps in both the interior and rear toy hauler doors, which compromise insulation and safety concerns. Cracked and misaligned front entry door, even after manufacturer replacement…

Look up ODI 11667314 at NHTSA ↗

ODI 11665612

Issues with: - original drum breaks failed due to incorrect wiring, requiring 100% assembly replacement. - front wall separation - trim and cabinets moving and separating from walls - missing and broken lag bolts - front weather stripping separated from front cap - excessive sawdust under cabinets after any travel - wallpaper wear showing excessive movement of front bed overhead cabinets during travel - floor joists separating from upper floor - slides opening during travel - leaf spring hangers bending and twisting, and breaking off - spare …

Look up ODI 11665612 at NHTSA ↗

2025-075None
ODI 11671713

Frame failure 2 inches of deflection Doors popped open on hwy walls cracked lag bolts falling out water leaks and floor rotting out from flex

Look up ODI 11671713 at NHTSA ↗

ODI 11675985

The contact owns a 2022 Grand Design Momentum RV. The contact stated while driving at an undisclosed speed, the camper was bouncing up and down. Due to the failure, the furniture detached from the wall. In addition, the bedroom floor fractured and pieces of the floor were separated. The manufacturer was made aware of the failure and the contact was advised to take the camper to a dealer in North Carolina, a six-hour drive away. The dealer determined that the failure was the result of nine lag bolts that were missing from the camper frame. The c…

Look up ODI 11675985 at NHTSA ↗

ODI 11676479

NHTSA – Complaint filed 7/24/25 ODI #11675985 1.Pin box movement within the upper deck, sagging geometry. 2.Entry door opens during travel despite safety bar being engaged. 3.Entry door is difficult to close and does not stay secured even when locked while stationary. 4.Passenger-side main slide partially opens during travel. 5.Passenger-side main slide is separating from the camper; frame is damaged, floor plywood is exposed and deteriorating. 6.Suspension wet bolts cracked on all six tires due to excessive wear from frame flex; all replaced. …

Look up ODI 11676479 at NHTSA ↗

2025-085None
ODI 11679251

The front left slide stopped working 3 weeks ago. Something appeared to be wrong with the wall but I was not sure. Yesterday I noticed the front left portion of the frame was flexing a significant amount. I started inspecting the frame and I am seeing broken welds

Look up ODI 11679251 at NHTSA ↗

ODI 11680513

I am experiencing symptoms, consistent with excessive frame movement and structural failure in my 42 foot fifth wheel toy hauler RV. We have been monitoring this for the time we have owned it just over six weeks and have noticed an increase and symptoms that research shows indicate there is a problem.. we are seeking professional inspection and guidance to establish the scope of it and hopefully catching it at the earlier side in order to hopefully deal with the issue easier than after a total failure. The symptoms include 1- the interior upp…

Look up ODI 11680513 at NHTSA ↗

ODI 11681297 · 8,000 mi

The contact owns a 2021 Grand Design Momentum. The contact stated that while the trailer was parked, the contact became aware that the axle on the trailer had become inoperable. The contact stated that the axle springs had detached, and the I-beam frame of the trailer was bent. The trailer was taken to an independent mechanic, where it was diagnosed and determined that the axle springs and the frame had failed and needed to be replaced. The trailer was not repaired. The dealer was contacted; however, the trailer was not diagnosed or repaired. T…

Look up ODI 11681297 at NHTSA ↗

2025-092None
ODI 11684821 · 6,000 mi

The contact owns a 2021 Grand Design Momentum RV. The contact stated while the RV was parked and occupied, or while driving the RV, there was an abnormal popping and creaking sound coming from the frame of the RV while depressing accelerator pedal or depressing the brake pedal. Neither a dealer nor an independent mechanic was contacted. The contact stated that while driving the RV at an undisclosed speed, the doors opened independently. Additionally, while walking inside the RV, there was an abnormal sound coming from the floorboards. The conta…

Look up ODI 11684821 at NHTSA ↗

ODI 11684468

The contact owns a 2023 Grand Design Momentum RV. The contact stated that the RV had experienced structural failures with the upper deck bedroom and upper deck bathroom. The contact stated that the RV failure was caused by the frame flex, which caused the floors in the bedroom and upper bathroom to squeak and sag while walking on the floor. The contact also stated that the failure had caused the seal around the bedroom window to become defective. The RV was taken to an RV dealer for repair. The contact sent several letters to the manufacturer a…

Look up ODI 11684468 at NHTSA ↗

2025-105None
ODI 11696640 · 10,000 mi

The contact owns a 2020 Grand Design Momentum RV. The contact stated that while in the process of lubricating the wet bolts of the RV, the contact noticed that the rear-most bolts were missing, and the springs were rubbing against the frame. The mobile technician performed a temporary repair at the residence. The RV was then towed to the dealer, where it was diagnosed. The dealer determined that the spring brackets needed to be straightened and reinforced and needed to be welded inside the brackets. The wet bolts and axle U-bolts and attachment…

Look up ODI 11696640 at NHTSA ↗

ODI 11695772

excessive frame flex/failure, Interior cabinetry coming cracked and apart. Floor separating from side walls. Main door coming open during transit.

Look up ODI 11695772 at NHTSA ↗

ODI 11696350 · 15,000 mi

The contact owns a 2021 Grand Design Recreational Momentum RV. The contact stated while driving 55 MPH, the RV frame flexed. The contact stated that when the RV was loaded, the failure persisted. The contact stated that the screws to the bedroom slide out were detaching. Neither an RV dealer nor an independent mechanic was contacted. The vehicle was not taken to a dealer or an independent mechanic to be diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact to bring the RV to a technician …

Look up ODI 11696350 at NHTSA ↗

2025-11425V784000
ODI 11698500 · 30,000 mi

The contact owns a 2019 Grand Design Momentum 49M hitched to a 2017 Ford F-350. The contact stated that while the RV was parked, the driver’s side bedroom slide-out failed to extend as intended. The RV was taken to a dealer, where the failure was linked to frame flex. The contact was informed that there were four cracks in the frame of the RV. The RV was not diagnosed. The contact stated that the manufacturer was notified of the failure. The failure mileage was approximately 30,000. The VIN was not available.

Look up ODI 11698500 at NHTSA ↗

ODI 11697120 · 10,000 mi

The contact owns a 2020 Grand Design Momentum. The contact stated that upon hitching the trailer to the vehicle and driving, the entire frame of the trailer was flexing. The contact stated that the failure caused the laundry room door to fail to latch because the attached wall was damaged. The contact stated that the internal trim screws had become loosened, and the trims were detaching. The contact stated that the front side of the frame, underneath the fifth wheel, was cracked on both the passenger's and driver's sides and had significantly f…

Look up ODI 11697120 at NHTSA ↗

ODI 11699857

The contact owns a 2021 Grand Design Momentum RV. The contact stated that while inspecting the RV, the contact became aware that the outrigger brackets were bent and fractured. The contact stated that the failure was visible over the axles. In addition, the welding on the cross-member beams was fractured, causing the floor to crack, and the exterior fiberglass was cracked by the bedroom slide-out. Additionally, there was a four-inch-long crack on the frame of the upper deck. Most recently, the contact found movement of the cabinets in the upper…

Look up ODI 11699857 at NHTSA ↗

2025-124None
ODI 11702463 · 12,000 mi

The contact owns a 2020 Grand Design Momentum RV. The contact stated that while the RV was parked, the contact heard an abnormally loud popping sound coming from behind the sleeping cabinets at the camping ground. The contact performed an inspection and noticed that the 110-volt electrical wires in the RV had shifted during travel and were touching the subframe of the RV. The contact noticed smoke coming from underneath the RV, and the refrigerator circuit braker then tripped. No warning lights were illuminated. The RV was taken to the dealer, …

Look up ODI 11702463 at NHTSA ↗

ODI 11704492 · 70 mi

The contact owns a 2026 GMC Sierra 3500 used to haul a 2022 Grand Design Momentum RV. The contact stated while driving approximately 70 MPH, the interior bedroom cabinets shifted and were rubbing against the wall. On another occasion while driving at an undisclosed speed, the contact pulled over and noticed that the 8-inch gap between the RV and the bed of the vehicle was no longer there and the RV was sitting on the bed of the vehicle. The contact stated that on another occasion, while parked, the contact became aware that the running lights w…

Look up ODI 11704492 at NHTSA ↗

ODI 11705270

Lag bolts that connect the frame to the wall are coming out/ or were never put in place. Wall is separating from the frame and can see to the outside from the inside. If we had not seen this these bolts could have come all the way out causing the wall the separate while driving. Unknown at this time if there is any frame damage. Grand Design 2022 Momentum 381m

Look up ODI 11705270 at NHTSA ↗

2026-01126V044000
ODI 11712571

Component Failures: Frame outriggers failed twice with broken welds and severe bending. Front bedroom emergency exit window detached during highway travel 1/20/26, struck RV and adjacent vehicle before shattering. Main entry door repeatedly opens during travel since 7/25, worsening. Floor sagging in multiple locations. All available for inspection except missing window. Safety Risks: Window detachment created highway projectile, potential damaged third-party vehicle. Door opening risks items ejection. Frame failures risk collapse, rollover, or…

Look up ODI 11712571 at NHTSA ↗

2026-023None
ODI 11720529

My Grand Design Momentum fifth wheel trailer is experiencing frame flex and structural integrity failure. The unit has developed spider cracking in the exterior fiberglass, interior wall separation, and plumbing issues believed to be caused by frame flex. The dealership has acknowledged structural concerns and installed lag bolts, but the underlying structural defect remains. Grand Design has denied that the frame flex caused the structural damage. This creates a serious safety risk while towing, including potential structural failure. I b…

Look up ODI 11720529 at NHTSA ↗

ODI 11719478 · 5,000 mi

The contact owns a 2023 Grand Design Momentum. The contact stated that while driving at an undisclosed speed, the entry side doors unexpectedly opened. Additionally, the slides of the trailer occasionally unexpectedly extend without operator input. The contact stated that the front frame of the RV was cracked. The RV was taken to the dealer, where it was diagnosed with structural failure of the front frame. The contact was not informed whether the frame could be repaired or needed to be replaced. The RV was not repaired. The manufacturer was ma…

Look up ODI 11719478 at NHTSA ↗

ODI 11720495

October, 2025: At around 1800 miles on the trailer we inspected one axle set (RR)of wheel bearings and brake backing plate/shoe assemblies. This was prior to a 1400 mile trip with the trailer. The trailing shoe was found to be cracked and had material coming off in chunks. Upon contacting and reporting this to the manufacturer they sent a replacement backing plate assembly, drum and wheel bearings. The planned trip was made with the old parts. The braking on the trailer wasn't the best but they did not fail. Skip ahead to 02-22-2026 and we t…

Look up ODI 11720495 at NHTSA ↗

2026-031None
ODI 11727885

The contact owns a 2021 Grand Design Recreational Momentum. The contact stated that while hauling the RV and driving at undisclosed speeds, the rear side door unexpectedly opened and the slide-out extended outward. No warning light was illuminated. The trailer was taken to a local dealer and remained with the dealer for additional inspections. The RV was not repaired. The manufacturer was made aware of the failure. The failure mileage was unavailable.

Look up ODI 11727885 at NHTSA ↗

2026-043None
ODI 11731307

My Momentum 5th wheel is experiencing frame flex and wall separation . This condition is causing damage to the interior side wall adjacent to cabinets in the bedroom wall. Frame and or wall assembly is excessively moving in transport and during hooking and unhooking from the unit. Unit will be inspected in the near future by a Grand Design authorized service agents. The condition is further degrading the safety of the unit with each use in transit.

Look up ODI 11731307 at NHTSA ↗

ODI 11731344

Our camper has frame flex. We opened a claim in October 2025 with Grand Design. Received a letter stating they would cover any repairs. It's been in the shop now for over a month and they keep telling us the claim is "in review". Our upper deck frame is cracked/broken, our walls are separating, the door opens when we are traveling down the road. The roof is falling apart, bubbled and cracking. Side walls are cracked. We've sent pictures, the shop has sent pictures and we are getting no answers. The newest they are telling us is that it's now…

Look up ODI 11731344 at NHTSA ↗

ODI 11731685

In early November 2025, while towing our 2024 Grand Design Momentum 344M M-Class fifth wheel toy hauler to a family Thanksgiving gathering, the rearmost driver-side leaf spring fractured and failed during travel. The trailer was towed by a 2024 Ram 3500 dually, properly rated for this unit, operated within all load ratings, and driven at normal cautious speeds at the time of failure. The failure rendered the trailer immobile and unsafe to move. It has remained in storage since the incident because the damaged suspension cannot support safe relo…

Look up ODI 11731685 at NHTSA ↗

2026-055None
ODI 11737865

On the driver side of the 2018 Momentum Toy Hauler cracked in two locations above the center leaf spring holder. This issue occurred on May 1, 2025. While pulling out of a shop after having the leaf spring holders replaced the axle traveled through a small depression on the ground causing the frame to flex and make a loud enough sound to be heard in the truck pulling the camper. While investigating the situation it was discovered that the frame cracked at the weld points of the gusset bracket that was attached to the frame. The owner of Haw…

Look up ODI 11737865 at NHTSA ↗

ODI 11739591

Scheduled appointment with dealer for the Grand Design Frame Flex recall today, 22 May 2026. Approximately 4 hours after dropping the trailer off the dealer called and said that the technician found significant frame flex and that the unit was unsafe to be towed. No other information was provided. I did ask for the measurements that the TSB 24-001 requires to be filled out ans submitted to Grand Design. The lady that called was completely unaware of what I was asking for.

Look up ODI 11739591 at NHTSA ↗

ODI 11739799

Regarding 2021 Grand Design Momentum 376THS: Compartment doors popping open during transport; Grand Design Customer Satisfaction Campaign TSB-24-001 dated 11/1/2025 regarding frame flex and wall securement. Returned to dealer on 12/1/2025 for inspection. Dealer found the following: All doors except p/s compartment door warped or bowed; P/S cracking in sidewall paneling on slides Front cap mollding broken screws Deformation or cracks at expansion joint located under upper deck slide out Gapping between exterior wall and floor Screw cover separ…

Look up ODI 11739799 at NHTSA ↗

2026-061None
ODI 11745588

I'm submitting this report on our RV because we are discovering we very likely have an issue with the frame which is causing over flexing when it is being towed. This has caused damage inside the RV where the trim and cabinetry are damaging the walls due to more movement than should be occurring. We have notified the manufacturer, Grand Design, for guidance as we've read this could be caused by broken welds in the frame. They requested we send them photos which we have but are still waiting for information back from them. At this point we are…

Look up ODI 11745588 at NHTSA ↗

2026-074None
ODI 11749089

I am reporting a serious, progressive structural defect involving excessive frame flex and structural failure on a 2021 Grand Design Momentum 395MS fifth-wheel RV. This complaint directly aligns with the ongoing NHTSA investigation PE24-0209. The unit exhibits clear and worsening structural integrity failure, including: Slideouts and doors open during transport. Upper deck walls moving under load Lag bolts missing or backing out and pushing through flooring At least one critical structural bolt missing from factory installation Floor deforma…

Look up ODI 11749089 at NHTSA ↗

ODI 11750219

We own a 2021 Grand Design Momentum 393g toy hauler that has severe frame flex and bolts in slide have started backing out. We noticed this when driving and the extreme pushing/chucking when accelerating or braking and also the visible failure on the unit. We have contacted Gran Design, the manufacturer, for warranty repair and was able to go see the unit when they torn down to look at frame. The side walls were both broken and wall frame fell out when opened up. The unit is now at the manufacturer in Indiana for repair, my husband did no…

Look up ODI 11750219 at NHTSA ↗

ODI 11752065

The contact owns a 2022 Grand Design Momentum RV. The contact stated that there was an excessive frame flex in the body of the RV. The contact stated that the walls were separating, and the doors were opening unintendedly while driving. The vehicle was taken to the local dealer, where it was diagnosed and the lag bolts were replaced. The vehicle was repaired, but the failure reoccurred. The manufacturer was contacted, but no assistance was provided. The failure mileage was unknown.

Look up ODI 11752065 at NHTSA ↗

2026-085None
ODI 11757558

On a recent camping trip across the country, about half way we noticed that the door was not latching correctly, then we noticed fine powdery sawdust and bigger chunks of saw dust. We started to notice squeaking in [XXX] When we got to [XXX], a loud crunching noise was developing, starting out, stopping and turning. in [XXX] we noticed a lag bolt backed out of the frame and pushed trim off the wall. as we drove back home the crunching sound, squeaking got louder, and the camper started chucking. when we pulled into the campground in [XXX], and …

Look up ODI 11757558 at NHTSA ↗

ODI 11759937

I am submitting this complaint regarding a 2022 Grand Design Momentum 381, that is exhibiting numerous symptoms commonly associated with excessive frame flex, structural deformation, and potential frame failure. The symptoms observed include concerns affecting multiple structural systems of the RV, including the front pin box area, walls, slide-outs, floor structure, suspension attachment points, towing stability, and general structural integrity. These symptoms are not isolated cosmetic issues but instead appear to represent a pattern of prog…

Look up ODI 11759937 at NHTSA ↗

ODI 11756477

In 2023 we purchased this RV. Recently, we discovered that the cargo carrying capacity is incorrect by about 900 pounds, subject to Recall 23V-428. Grand Design knew of this defect before the rig was sold; however, they didn’t remove the vehicle from the dealers lot, nor were we ever contacted by Grand Design. Grand Design knew of the issue in June 2023, and we purchased our rig in July 2023. We also have had the rig in for repairs for broken leaf spring supports and now they’ve done some welding on our frame because of frame flex issues.

Look up ODI 11756477 at NHTSA ↗

2026-094None
ODI 11761380

In early 2024 we noticed a binding on the bedroom slide, we took it in for service at Happy Daze in Ripon and the repair shop fixed the slide issue. After our next camping trip a month or so after the repair, we noticed a crack on the outside driver side of the front of the trailer above and below the bedroom slide. We had noticed a gap in the front bedroom cabinets in which we had attributed to normal wear and tear and had reinforced with screws and wood trim previously. In contacting Happy Daze again we brought it in for the new issue and rea…

Look up ODI 11761380 at NHTSA ↗

ODI 11766896

I have a 2019 Grand Design Momentum 399TH that has frame flex. We have put in a compliant to Grand Design themselves and had them inspect it. It was confirmed to have had frame flex, twice. The first time it was 'fixed" was April of 2024 at Grand Design Service Center. The second time was November 2025 at Happy Days RV Service Center. During the second time of being "fixed" our exterior drivers side wall had cracks in it as well, they are now refusing to fix the wall stating that because of the tow vehicle we have and the pinbox we currentl…

Look up ODI 11766896 at NHTSA ↗

ODI 11766209

Frame flex frame has unbolted from inside of travel trailer on upper deck bedroom walls falling off

Look up ODI 11766209 at NHTSA ↗

2026-10 (partial)0None

No examples available for this selection.

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 224 reports

2022: 24 complaints · 2023: 22 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
202221024
202321722
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
20223201
20232400

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentUnknown Or OtherStructure:BodyStructureSuspensionLatches/Locks/Linkages:Doors:LatchService BrakesElectrical SystemStructure:Frame And Members
Unknown Or Other—
31
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

ODI 11590828

Mounting bolts from frame to Rv front sidewall are in 3/8” lag bolt mounted in pine wood (all are striped, won’t tighten). This allows the complete front Rv wall to move allowing further frame issues. Holes in frame rail are 1/2” , grand design installed smaller lag bolts 3/8” this has caused the bolts to eventually fail. This is happening on approximately 30% or more of Grand Design RVs. The factory needs to provide a recall on this problem.

Look up ODI 11590828 at NHTSA ↗

ODI 11570836

The frame has failed on our rv it is flexing when being pulled and we are afraid it may fail completely and break free from the pull vehicle. They are calling this frame flex and seems to be common please don't wait until a complete failure happens and people get hurt to address this issue.

Look up ODI 11570836 at NHTSA ↗

33
ODI 11645284

Frame tore/broke at welds where upper deck(living room) attaches to frame. Fiberglass on exterior tore as a result.

Look up ODI 11645284 at NHTSA ↗

ODI 11761380

In early 2024 we noticed a binding on the bedroom slide, we took it in for service at Happy Daze in Ripon and the repair shop fixed the slide issue. After our next camping trip a month or so after the repair, we noticed a crack on the outside driver side of the front of the trailer above and below the bedroom slide. We had noticed a gap in the front bedroom cabinets in which we had attributed to normal wear and tear and had reinforced with screws and wood trim previously. In contacting Happy Daze again we brought it in for the new issue and rea…

Look up ODI 11761380 at NHTSA ↗

ODI 11573756

Structural Frame Failure. We found frame damage at a rest stop while traveling down the interstate. We observed side wall separations and multiple cracks in the welds around the pin box. The 5th wheel trailer was taken to a commercial truck frame repair shop in Florida and after opening up the panel underneath the pin box we discovered multiple breaks/cracks in the structural frame. We filed and insurance claim and an adjuster came out and photo documented all the frame damages along with documenting the overall build construction of the …

Look up ODI 11573756 at NHTSA ↗

25
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

ODI 11679251

The front left slide stopped working 3 weeks ago. Something appeared to be wrong with the wall but I was not sure. Yesterday I noticed the front left portion of the frame was flexing a significant amount. I started inspecting the frame and I am seeing broken welds

Look up ODI 11679251 at NHTSA ↗

ODI 11578001

Fifth wheel pin box busted loose weld failed trailer about came off the truck this trailer weighs 16,000 plus pounds it was very unsafe the manufacturer knows of this issue The RV started to rip itself apart leave spring shackles busted

Look up ODI 11578001 at NHTSA ↗

8
ODI 11654890

I started noticing rub marks on the interior walls next to the night stands after the last few uses, and they appear to be getting worse after each use. I was made aware of the deck/frame flex issues the some GD fifth wheels are having and was referred to TSB 24-001. My RV is experiencing the exact concern described in the TSB. I opened a case number with GD, and took the RV to an authorized repair center. The repair center took measurements and confirmed my deck flex concern with GD and recommended a complete replacement/repair of the struct…

Look up ODI 11654890 at NHTSA ↗

ODI 11663155

I am writing to formally report a series of serious structural concerns we are experiencing with our Grand Design Momentum 349M fifth wheel/toy hauler, which appear to be related to excessive frame flex/failure or upper deck instability. These issues began toward the end of last year and have progressively worsened, raising significant safety concerns for our family. The following symptoms have been observed: * Bay and Propane Doors Opening During Transit Both the bay door and propane doors on either side of the trailer have opened unexpect…

Look up ODI 11663155 at NHTSA ↗

ODI 11645842

2019 Grand Design Momentum 397ms (VIN: [XXX] ) I am having to file this NHTSA (potential frame failure) complaint with assistance from Pete West, who is acting as my RV consumer advocate due to the fact that my husband, who was unarmed snd violently shot and killed on [XXX], by an off-duty Ft. Lauderdale police officer, right in front of me in our RV park over an RV park management dispute. I have reached out to Pete West ([email removed]) for his assistance with this. Our/my RV was purchased “used” from General RV in June 2024. There are a wi…

Look up ODI 11645842 at NHTSA ↗

0
3
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

ODI 11419347

The kitchen side slide out hydraulic cylinder burst/ruptured while under pressure due to the incorrect length bolt being used in the slide out rotating cross shaft. The bolt wore a hole in the cylinder over a 3 year period, and the cylinder shot hydraulic fluid all over the under belly of the trailer. Hydraulic fluid sprayed several 120-volt and 12-volt electrical connections and wires, and also leaked out of the side of the chloroplast. The fluid would have leaked onto the wheels and brakes if it had been in motion when the cylinder failed. Al…

Look up ODI 11419347 at NHTSA ↗

ODI 11665246

This RV has experienced ongoing water intrusion due to faulty manufacturer-installed plumbing fittings and hoses, which allowed leaks into the interior. Moisture has reached electrical wiring, creating a serious fire hazard and contributing to unsafe living conditions. Essential components, including the furnace, refrigerator, and water heater, have proven unreliable or unusable throughout the ownership period. Mold growth has appeared due to the persistent damp environment. This has caused health issues, including respiratory difficulties, heada…

Look up ODI 11665246 at NHTSA ↗

0
Structure:Body
31
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

ODI 11590828

Mounting bolts from frame to Rv front sidewall are in 3/8” lag bolt mounted in pine wood (all are striped, won’t tighten). This allows the complete front Rv wall to move allowing further frame issues. Holes in frame rail are 1/2” , grand design installed smaller lag bolts 3/8” this has caused the bolts to eventually fail. This is happening on approximately 30% or more of Grand Design RVs. The factory needs to provide a recall on this problem.

Look up ODI 11590828 at NHTSA ↗

ODI 11570836

The frame has failed on our rv it is flexing when being pulled and we are afraid it may fail completely and break free from the pull vehicle. They are calling this frame flex and seems to be common please don't wait until a complete failure happens and people get hurt to address this issue.

Look up ODI 11570836 at NHTSA ↗

—
1
ODI 11757558

On a recent camping trip across the country, about half way we noticed that the door was not latching correctly, then we noticed fine powdery sawdust and bigger chunks of saw dust. We started to notice squeaking in [XXX] When we got to [XXX], a loud crunching noise was developing, starting out, stopping and turning. in [XXX] we noticed a lag bolt backed out of the frame and pushed trim off the wall. as we drove back home the crunching sound, squeaking got louder, and the camper started chucking. when we pulled into the campground in [XXX], and …

Look up ODI 11757558 at NHTSA ↗

23
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

ODI 11591016

the front frame of my rv is broken in the pin box area

Look up ODI 11591016 at NHTSA ↗

ODI 11679251

The front left slide stopped working 3 weeks ago. Something appeared to be wrong with the wall but I was not sure. Yesterday I noticed the front left portion of the frame was flexing a significant amount. I started inspecting the frame and I am seeing broken welds

Look up ODI 11679251 at NHTSA ↗

4
ODI 11630639

On walk through rear awning flew off in slight breeze, took 4 years to get repaired with covid and parts availability, could have just as easily came off on the road, had two 3/4'' screws holding it on and into skin, not frame. Upon looking at bedroom night tables gap at front cap found rub marks on wallcovering and sawdust from rubbing/flexing cabinets from perceived frame flex. back garage man door would open by itself while traveling if deadbolt not used , front man door sticks and screen door has to be opened separately with considerable fo…

Look up ODI 11630639 at NHTSA ↗

ODI 11648150

The vehicle is experiencing severe frame flex causing the 2 passenger side entry doors to open while traveling down the highway in addition to rubbing the interior cabinetry against the side walls of the interior and causing the furnishings to be damaged. When the doors are wide open items can easily fly out of the vehicle while traveling making my personal items projectile hazards. The vehicle has been diagnosed for frame issues by an authorized repair facility "Busted Knuckle RV" in Las Vegas Nevada. Grand Designs did not authorize the repair…

Look up ODI 11648150 at NHTSA ↗

ODI 11636185

Side compartments opening while towing unit on highway…items in compartment flying out …hatches won’t closed properly to much gap…big gap also on top cap where it connects to wall in front..unit taken to lazdays Tampa for frame flex recall…inspection revealed major cracks in frame everywhere as a result causing major frame flex…lots of welding is being done…by grand design mechanic ..slide system also damaged as a result of frame flex …unit is currently still at lazdays Tampa being welded together…they keep finding more and more damage …. You …

Look up ODI 11636185 at NHTSA ↗

2
ODI 11593059

This is an updated report with additional detail. Sorry for any confusion this may have caused. * Baggage door routinely open while travelling. A number of items may have been sucked out of the RV while moving down the road. We try to be hypervigilant and pull over as soon as we notice the door flapping open, and we secure loose items in drawers. * RV doors routinely open. The front door always opens, even though we use the 'deadbolt'. It's usually held in place by a hand rail that folds over the door, but this occassionally comes open, as wel…

Look up ODI 11593059 at NHTSA ↗

ODI 11676479

NHTSA – Complaint filed 7/24/25 ODI #11675985 1.Pin box movement within the upper deck, sagging geometry. 2.Entry door opens during travel despite safety bar being engaged. 3.Entry door is difficult to close and does not stay secured even when locked while stationary. 4.Passenger-side main slide partially opens during travel. 5.Passenger-side main slide is separating from the camper; frame is damaged, floor plywood is exposed and deteriorating. 6.Suspension wet bolts cracked on all six tires due to excessive wear from frame flex; all replaced. …

Look up ODI 11676479 at NHTSA ↗

5
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

ODI 11234465

TL* THE CONTACT OWNS A 2018 (NA) GRAND DESIGN MOMENTUM TRAILER. THE CONTACT STATED THAT THERE WAS A FAILURE WITH THE FLOOR HEATER. THE HEAT CAUSED THE FLOOR TO TURN BROWN, WHICH PRESENTED THE RISK OF A FIRE. IN ADDITION, THE ROOM SLIDEOUT FAILED TO SLIDE BACK IN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE DEALER WAS NOT CONTACTED.

Look up ODI 11234465 at NHTSA ↗

ODI 11633961

We are showing many signs of excessive frame flex/failure in our 2023 Grand Design Momentum 397THS. Our baggage/storage doors do not properly fit nor lock. The RV was in the shop from Jan-May 2023 to address this. Had the doors replaced and resealed. They still are not flush with the RV, still barely latch, and have popped open while driving. While in the shop, they addressed but "could not duplicate" the underbelly continuously filling with water when it rains. Excessive amounts of water that saturate all of the insulation-- causing us to dr…

Look up ODI 11633961 at NHTSA ↗

0
Structure
33
ODI 11645284

Frame tore/broke at welds where upper deck(living room) attaches to frame. Fiberglass on exterior tore as a result.

Look up ODI 11645284 at NHTSA ↗

ODI 11761380

In early 2024 we noticed a binding on the bedroom slide, we took it in for service at Happy Daze in Ripon and the repair shop fixed the slide issue. After our next camping trip a month or so after the repair, we noticed a crack on the outside driver side of the front of the trailer above and below the bedroom slide. We had noticed a gap in the front bedroom cabinets in which we had attributed to normal wear and tear and had reinforced with screws and wood trim previously. In contacting Happy Daze again we brought it in for the new issue and rea…

Look up ODI 11761380 at NHTSA ↗

ODI 11573756

Structural Frame Failure. We found frame damage at a rest stop while traveling down the interstate. We observed side wall separations and multiple cracks in the welds around the pin box. The 5th wheel trailer was taken to a commercial truck frame repair shop in Florida and after opening up the panel underneath the pin box we discovered multiple breaks/cracks in the structural frame. We filed and insurance claim and an adjuster came out and photo documented all the frame damages along with documenting the overall build construction of the …

Look up ODI 11573756 at NHTSA ↗

1
ODI 11757558

On a recent camping trip across the country, about half way we noticed that the door was not latching correctly, then we noticed fine powdery sawdust and bigger chunks of saw dust. We started to notice squeaking in [XXX] When we got to [XXX], a loud crunching noise was developing, starting out, stopping and turning. in [XXX] we noticed a lag bolt backed out of the frame and pushed trim off the wall. as we drove back home the crunching sound, squeaking got louder, and the camper started chucking. when we pulled into the campground in [XXX], and …

Look up ODI 11757558 at NHTSA ↗

—
7
ODI 11578001

Fifth wheel pin box busted loose weld failed trailer about came off the truck this trailer weighs 16,000 plus pounds it was very unsafe the manufacturer knows of this issue The RV started to rip itself apart leave spring shackles busted

Look up ODI 11578001 at NHTSA ↗

ODI 11737865

On the driver side of the 2018 Momentum Toy Hauler cracked in two locations above the center leaf spring holder. This issue occurred on May 1, 2025. While pulling out of a shop after having the leaf spring holders replaced the axle traveled through a small depression on the ground causing the frame to flex and make a loud enough sound to be heard in the truck pulling the camper. While investigating the situation it was discovered that the frame cracked at the weld points of the gusset bracket that was attached to the frame. The owner of Haw…

Look up ODI 11737865 at NHTSA ↗

ODI 11605321

Excess frame flex. Contacted Grand Design, they scheduled an inspection and then preformed followup repairs. New bracing and support were added by Grand Design.

Look up ODI 11605321 at NHTSA ↗

13
ODI 11654890

I started noticing rub marks on the interior walls next to the night stands after the last few uses, and they appear to be getting worse after each use. I was made aware of the deck/frame flex issues the some GD fifth wheels are having and was referred to TSB 24-001. My RV is experiencing the exact concern described in the TSB. I opened a case number with GD, and took the RV to an authorized repair center. The repair center took measurements and confirmed my deck flex concern with GD and recommended a complete replacement/repair of the struct…

Look up ODI 11654890 at NHTSA ↗

ODI 11663155

I am writing to formally report a series of serious structural concerns we are experiencing with our Grand Design Momentum 349M fifth wheel/toy hauler, which appear to be related to excessive frame flex/failure or upper deck instability. These issues began toward the end of last year and have progressively worsened, raising significant safety concerns for our family. The following symptoms have been observed: * Bay and Propane Doors Opening During Transit Both the bay door and propane doors on either side of the trailer have opened unexpect…

Look up ODI 11663155 at NHTSA ↗

ODI 11645842

2019 Grand Design Momentum 397ms (VIN: [XXX] ) I am having to file this NHTSA (potential frame failure) complaint with assistance from Pete West, who is acting as my RV consumer advocate due to the fact that my husband, who was unarmed snd violently shot and killed on [XXX], by an off-duty Ft. Lauderdale police officer, right in front of me in our RV park over an RV park management dispute. I have reached out to Pete West ([email removed]) for his assistance with this. Our/my RV was purchased “used” from General RV in June 2024. There are a wi…

Look up ODI 11645842 at NHTSA ↗

1
ODI 11631546

Multiple systems failed on this unit. Trailer Brake failure, The rear trailer brake wires were discovered to be severed inside the wheel drum from the factory. For the first year of use they were inoperable. This was suspected and confirmed with a thermal camera. The tow vehicle also alarmed “Check trailer brakes” while driving. A dealer inspected them and found the wires severed. This was repaired. Suspension failure, the rear driver side leaf spring broke on a paved highway 9 months after purchase. Pulled over immediately to inspect the is…

Look up ODI 11631546 at NHTSA ↗

0
1
ODI 11633070

The contact owns a 2022 Grand Design Momentum. The contact stated that there was sawdust in the trailer and the frame was sinking. The contact stated that the cabinets were loose and were detaching from the frame. There was evidence that the frame was flexing. The contact noticed a lot of movement and bending with the frame. The contact stated that the front hitch and furniture were detaching from the walls. The screws were not properly torqued. Additionally, there was water entering through the slides. There were no warning lights illuminated.…

Look up ODI 11633070 at NHTSA ↗

Suspension
25
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

ODI 11679251

The front left slide stopped working 3 weeks ago. Something appeared to be wrong with the wall but I was not sure. Yesterday I noticed the front left portion of the frame was flexing a significant amount. I started inspecting the frame and I am seeing broken welds

Look up ODI 11679251 at NHTSA ↗

ODI 11578001

Fifth wheel pin box busted loose weld failed trailer about came off the truck this trailer weighs 16,000 plus pounds it was very unsafe the manufacturer knows of this issue The RV started to rip itself apart leave spring shackles busted

Look up ODI 11578001 at NHTSA ↗

23
ODI 11589961

front frame failure, yes, trailer is sagging in the front, inspected by insurance co., no warning

Look up ODI 11589961 at NHTSA ↗

ODI 11591016

the front frame of my rv is broken in the pin box area

Look up ODI 11591016 at NHTSA ↗

ODI 11679251

The front left slide stopped working 3 weeks ago. Something appeared to be wrong with the wall but I was not sure. Yesterday I noticed the front left portion of the frame was flexing a significant amount. I started inspecting the frame and I am seeing broken welds

Look up ODI 11679251 at NHTSA ↗

7
ODI 11578001

Fifth wheel pin box busted loose weld failed trailer about came off the truck this trailer weighs 16,000 plus pounds it was very unsafe the manufacturer knows of this issue The RV started to rip itself apart leave spring shackles busted

Look up ODI 11578001 at NHTSA ↗

ODI 11737865

On the driver side of the 2018 Momentum Toy Hauler cracked in two locations above the center leaf spring holder. This issue occurred on May 1, 2025. While pulling out of a shop after having the leaf spring holders replaced the axle traveled through a small depression on the ground causing the frame to flex and make a loud enough sound to be heard in the truck pulling the camper. While investigating the situation it was discovered that the frame cracked at the weld points of the gusset bracket that was attached to the frame. The owner of Haw…

Look up ODI 11737865 at NHTSA ↗

ODI 11605321

Excess frame flex. Contacted Grand Design, they scheduled an inspection and then preformed followup repairs. New bracing and support were added by Grand Design.

Look up ODI 11605321 at NHTSA ↗

—
2
ODI 11628648

The contact owns a 2019 Grand Design RV. The contact stated while driving at an undisclosed speed, the RV the front and rear doors inadvertently opened. The RV was taken to the dealer but was not diagnosed; however, the dealer informed the contact that the doors had been repaired. The contact stated while driving at an undisclosed speed, the rear tires blew out. There was no warning light illuminated. The contact pulled over the RV and noticed that the rear axle had fractured. The dealer was contacted. The RV was not diagnosed or repaired. The …

Look up ODI 11628648 at NHTSA ↗

ODI 11634643

Roof Membrane separating from nose cap, nose cap separating from roof membrane. 5th wheel pin box sinking up into rv upper deck when lowering onto the truck. Cargo and main doors open during transport. Sawdust on dresser in nose of the RV. Lag Screws unscrewing and/or loose in the upper deck. Stress fractures in fiberglass on the cap of RV. Pinch molding coming loose from underside of 5th Wheel skin. Screws backing out and/or breaking underneath the upper deck nose cap. Insulation underneath the front of the RV is falling off. Back Patio bubbli…

Look up ODI 11634643 at NHTSA ↗

4
ODI 11115609 · 11,000 mi

LEAF SPRINGS BROKEN, CUTTING WIRE TO ELECTRIC TRAILER BRAKES. TWO LEAF SPRING FAILURES, ONE AT 11 MONTHS SINCE PURCHASE, SECOND FAILURE AT 13 MONTHS. BOTH FAILURES WHILE MOVING.

Look up ODI 11115609 at NHTSA ↗

ODI 11665612

Issues with: - original drum breaks failed due to incorrect wiring, requiring 100% assembly replacement. - front wall separation - trim and cabinets moving and separating from walls - missing and broken lag bolts - front weather stripping separated from front cap - excessive sawdust under cabinets after any travel - wallpaper wear showing excessive movement of front bed overhead cabinets during travel - floor joists separating from upper floor - slides opening during travel - leaf spring hangers bending and twisting, and breaking off - spare …

Look up ODI 11665612 at NHTSA ↗

ODI 11631546

Multiple systems failed on this unit. Trailer Brake failure, The rear trailer brake wires were discovered to be severed inside the wheel drum from the factory. For the first year of use they were inoperable. This was suspected and confirmed with a thermal camera. The tow vehicle also alarmed “Check trailer brakes” while driving. A dealer inspected them and found the wires severed. This was repaired. Suspension failure, the rear driver side leaf spring broke on a paved highway 9 months after purchase. Pulled over immediately to inspect the is…

Look up ODI 11631546 at NHTSA ↗

1
ODI 11639169

We were driving through a mountain range and the trailer brakes went out on Trailer. Had to us exhaust brake to slow trailer down and stop. We could have crashed putting my family of 4 at high risk as well as others on the road. This was an extremely scary trip with no trailer braking. Our inverter and battery switch caught fire during a camping trip 8/12/24. My family was put in harm's way with the possibility of the trailer going up in flames! Called Grand Design. They immediately made a ticket for a technician to come replace inverter and o…

Look up ODI 11639169 at NHTSA ↗

1
ODI 11681297 · 8,000 mi

The contact owns a 2021 Grand Design Momentum. The contact stated that while the trailer was parked, the contact became aware that the axle on the trailer had become inoperable. The contact stated that the axle springs had detached, and the I-beam frame of the trailer was bent. The trailer was taken to an independent mechanic, where it was diagnosed and determined that the axle springs and the frame had failed and needed to be replaced. The trailer was not repaired. The dealer was contacted; however, the trailer was not diagnosed or repaired. T…

Look up ODI 11681297 at NHTSA ↗

Latches/Locks/Linkages:Doors:Latch
8
ODI 11654890

I started noticing rub marks on the interior walls next to the night stands after the last few uses, and they appear to be getting worse after each use. I was made aware of the deck/frame flex issues the some GD fifth wheels are having and was referred to TSB 24-001. My RV is experiencing the exact concern described in the TSB. I opened a case number with GD, and took the RV to an authorized repair center. The repair center took measurements and confirmed my deck flex concern with GD and recommended a complete replacement/repair of the struct…

Look up ODI 11654890 at NHTSA ↗

ODI 11663155

I am writing to formally report a series of serious structural concerns we are experiencing with our Grand Design Momentum 349M fifth wheel/toy hauler, which appear to be related to excessive frame flex/failure or upper deck instability. These issues began toward the end of last year and have progressively worsened, raising significant safety concerns for our family. The following symptoms have been observed: * Bay and Propane Doors Opening During Transit Both the bay door and propane doors on either side of the trailer have opened unexpect…

Look up ODI 11663155 at NHTSA ↗

ODI 11645842

2019 Grand Design Momentum 397ms (VIN: [XXX] ) I am having to file this NHTSA (potential frame failure) complaint with assistance from Pete West, who is acting as my RV consumer advocate due to the fact that my husband, who was unarmed snd violently shot and killed on [XXX], by an off-duty Ft. Lauderdale police officer, right in front of me in our RV park over an RV park management dispute. I have reached out to Pete West ([email removed]) for his assistance with this. Our/my RV was purchased “used” from General RV in June 2024. There are a wi…

Look up ODI 11645842 at NHTSA ↗

4
ODI 11630639

On walk through rear awning flew off in slight breeze, took 4 years to get repaired with covid and parts availability, could have just as easily came off on the road, had two 3/4'' screws holding it on and into skin, not frame. Upon looking at bedroom night tables gap at front cap found rub marks on wallcovering and sawdust from rubbing/flexing cabinets from perceived frame flex. back garage man door would open by itself while traveling if deadbolt not used , front man door sticks and screen door has to be opened separately with considerable fo…

Look up ODI 11630639 at NHTSA ↗

ODI 11648150

The vehicle is experiencing severe frame flex causing the 2 passenger side entry doors to open while traveling down the highway in addition to rubbing the interior cabinetry against the side walls of the interior and causing the furnishings to be damaged. When the doors are wide open items can easily fly out of the vehicle while traveling making my personal items projectile hazards. The vehicle has been diagnosed for frame issues by an authorized repair facility "Busted Knuckle RV" in Las Vegas Nevada. Grand Designs did not authorize the repair…

Look up ODI 11648150 at NHTSA ↗

ODI 11636185

Side compartments opening while towing unit on highway…items in compartment flying out …hatches won’t closed properly to much gap…big gap also on top cap where it connects to wall in front..unit taken to lazdays Tampa for frame flex recall…inspection revealed major cracks in frame everywhere as a result causing major frame flex…lots of welding is being done…by grand design mechanic ..slide system also damaged as a result of frame flex …unit is currently still at lazdays Tampa being welded together…they keep finding more and more damage …. You …

Look up ODI 11636185 at NHTSA ↗

13
ODI 11654890

I started noticing rub marks on the interior walls next to the night stands after the last few uses, and they appear to be getting worse after each use. I was made aware of the deck/frame flex issues the some GD fifth wheels are having and was referred to TSB 24-001. My RV is experiencing the exact concern described in the TSB. I opened a case number with GD, and took the RV to an authorized repair center. The repair center took measurements and confirmed my deck flex concern with GD and recommended a complete replacement/repair of the struct…

Look up ODI 11654890 at NHTSA ↗

ODI 11663155

I am writing to formally report a series of serious structural concerns we are experiencing with our Grand Design Momentum 349M fifth wheel/toy hauler, which appear to be related to excessive frame flex/failure or upper deck instability. These issues began toward the end of last year and have progressively worsened, raising significant safety concerns for our family. The following symptoms have been observed: * Bay and Propane Doors Opening During Transit Both the bay door and propane doors on either side of the trailer have opened unexpect…

Look up ODI 11663155 at NHTSA ↗

ODI 11645842

2019 Grand Design Momentum 397ms (VIN: [XXX] ) I am having to file this NHTSA (potential frame failure) complaint with assistance from Pete West, who is acting as my RV consumer advocate due to the fact that my husband, who was unarmed snd violently shot and killed on [XXX], by an off-duty Ft. Lauderdale police officer, right in front of me in our RV park over an RV park management dispute. I have reached out to Pete West ([email removed]) for his assistance with this. Our/my RV was purchased “used” from General RV in June 2024. There are a wi…

Look up ODI 11645842 at NHTSA ↗

2
ODI 11628648

The contact owns a 2019 Grand Design RV. The contact stated while driving at an undisclosed speed, the RV the front and rear doors inadvertently opened. The RV was taken to the dealer but was not diagnosed; however, the dealer informed the contact that the doors had been repaired. The contact stated while driving at an undisclosed speed, the rear tires blew out. There was no warning light illuminated. The contact pulled over the RV and noticed that the rear axle had fractured. The dealer was contacted. The RV was not diagnosed or repaired. The …

Look up ODI 11628648 at NHTSA ↗

ODI 11634643

Roof Membrane separating from nose cap, nose cap separating from roof membrane. 5th wheel pin box sinking up into rv upper deck when lowering onto the truck. Cargo and main doors open during transport. Sawdust on dresser in nose of the RV. Lag Screws unscrewing and/or loose in the upper deck. Stress fractures in fiberglass on the cap of RV. Pinch molding coming loose from underside of 5th Wheel skin. Screws backing out and/or breaking underneath the upper deck nose cap. Insulation underneath the front of the RV is falling off. Back Patio bubbli…

Look up ODI 11634643 at NHTSA ↗

—00
2
ODI 11696350 · 15,000 mi

The contact owns a 2021 Grand Design Recreational Momentum RV. The contact stated while driving 55 MPH, the RV frame flexed. The contact stated that when the RV was loaded, the failure persisted. The contact stated that the screws to the bedroom slide out were detaching. Neither an RV dealer nor an independent mechanic was contacted. The vehicle was not taken to a dealer or an independent mechanic to be diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact to bring the RV to a technician …

Look up ODI 11696350 at NHTSA ↗

ODI 11719478 · 5,000 mi

The contact owns a 2023 Grand Design Momentum. The contact stated that while driving at an undisclosed speed, the entry side doors unexpectedly opened. Additionally, the slides of the trailer occasionally unexpectedly extend without operator input. The contact stated that the front frame of the RV was cracked. The RV was taken to the dealer, where it was diagnosed with structural failure of the front frame. The contact was not informed whether the frame could be repaired or needed to be replaced. The RV was not repaired. The manufacturer was ma…

Look up ODI 11719478 at NHTSA ↗

Service Brakes0
2
ODI 11593059

This is an updated report with additional detail. Sorry for any confusion this may have caused. * Baggage door routinely open while travelling. A number of items may have been sucked out of the RV while moving down the road. We try to be hypervigilant and pull over as soon as we notice the door flapping open, and we secure loose items in drawers. * RV doors routinely open. The front door always opens, even though we use the 'deadbolt'. It's usually held in place by a hand rail that folds over the door, but this occassionally comes open, as wel…

Look up ODI 11593059 at NHTSA ↗

ODI 11676479

NHTSA – Complaint filed 7/24/25 ODI #11675985 1.Pin box movement within the upper deck, sagging geometry. 2.Entry door opens during travel despite safety bar being engaged. 3.Entry door is difficult to close and does not stay secured even when locked while stationary. 4.Passenger-side main slide partially opens during travel. 5.Passenger-side main slide is separating from the camper; frame is damaged, floor plywood is exposed and deteriorating. 6.Suspension wet bolts cracked on all six tires due to excessive wear from frame flex; all replaced. …

Look up ODI 11676479 at NHTSA ↗

1
ODI 11631546

Multiple systems failed on this unit. Trailer Brake failure, The rear trailer brake wires were discovered to be severed inside the wheel drum from the factory. For the first year of use they were inoperable. This was suspected and confirmed with a thermal camera. The tow vehicle also alarmed “Check trailer brakes” while driving. A dealer inspected them and found the wires severed. This was repaired. Suspension failure, the rear driver side leaf spring broke on a paved highway 9 months after purchase. Pulled over immediately to inspect the is…

Look up ODI 11631546 at NHTSA ↗

4
ODI 11115609 · 11,000 mi

LEAF SPRINGS BROKEN, CUTTING WIRE TO ELECTRIC TRAILER BRAKES. TWO LEAF SPRING FAILURES, ONE AT 11 MONTHS SINCE PURCHASE, SECOND FAILURE AT 13 MONTHS. BOTH FAILURES WHILE MOVING.

Look up ODI 11115609 at NHTSA ↗

ODI 11665612

Issues with: - original drum breaks failed due to incorrect wiring, requiring 100% assembly replacement. - front wall separation - trim and cabinets moving and separating from walls - missing and broken lag bolts - front weather stripping separated from front cap - excessive sawdust under cabinets after any travel - wallpaper wear showing excessive movement of front bed overhead cabinets during travel - floor joists separating from upper floor - slides opening during travel - leaf spring hangers bending and twisting, and breaking off - spare …

Look up ODI 11665612 at NHTSA ↗

ODI 11631546

Multiple systems failed on this unit. Trailer Brake failure, The rear trailer brake wires were discovered to be severed inside the wheel drum from the factory. For the first year of use they were inoperable. This was suspected and confirmed with a thermal camera. The tow vehicle also alarmed “Check trailer brakes” while driving. A dealer inspected them and found the wires severed. This was repaired. Suspension failure, the rear driver side leaf spring broke on a paved highway 9 months after purchase. Pulled over immediately to inspect the is…

Look up ODI 11631546 at NHTSA ↗

0—
1
ODI 10971735

THE WIRING FOR THE ELECTRIC TRAILER BRAKES ARE NOT IN ANY PROTECTIVE COVER AND ARE IN DIRECT CONTACT WITH THE SUSPENSION, FREE TO MOVE AND CHAFE. WHEN ANY OF THE 12 VOLT POWER WIRES RUBS THROUGH AND THE BRAKES ARE APPLIED IT WILL CREATE A DEAD SHORT, BLOWING THE FUSE IN THE TOW VEHICLE AND LEAVING THE DRIVER WITH A 15,500 POUND TRAILER WITH NO BRAKES TO AID IN STOPPING. THE ATTACHED PICTURES ARE OF THE DRIVERS SIDE.

Look up ODI 10971735 at NHTSA ↗

0
Electrical System
3
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

ODI 11419347

The kitchen side slide out hydraulic cylinder burst/ruptured while under pressure due to the incorrect length bolt being used in the slide out rotating cross shaft. The bolt wore a hole in the cylinder over a 3 year period, and the cylinder shot hydraulic fluid all over the under belly of the trailer. Hydraulic fluid sprayed several 120-volt and 12-volt electrical connections and wires, and also leaked out of the side of the chloroplast. The fluid would have leaked onto the wheels and brakes if it had been in motion when the cylinder failed. Al…

Look up ODI 11419347 at NHTSA ↗

ODI 11665246

This RV has experienced ongoing water intrusion due to faulty manufacturer-installed plumbing fittings and hoses, which allowed leaks into the interior. Moisture has reached electrical wiring, creating a serious fire hazard and contributing to unsafe living conditions. Essential components, including the furnace, refrigerator, and water heater, have proven unreliable or unusable throughout the ownership period. Mold growth has appeared due to the persistent damp environment. This has caused health issues, including respiratory difficulties, heada…

Look up ODI 11665246 at NHTSA ↗

5
ODI 11205775 · 100 mi

WE WERE IN ROUTE TO ASSATEAGUE FOR THE WEEKEND WHEN OUR AWNING SOMEHOW OPENED & DETACHED FROM OUR CAMPER WHILE DRIVING AT HIGHWAY SPEED ON RT 50 IN MARYLAND. I BELIEVE IT FAILED DUE TO BEING BLOWN OPEN BY THE WIND, BUT I AM UNSURE. WHEN IT DETACHED, IT VIOLENTLY FLAILED AROUND DAMAGING THE EXTERIOR OF THE TRAILER. WE WERE ON THE CHESAPEAKE BAY BRIDGE WHEN THE EVENT OCCURRED WITH THE AWNING FLAILING AROUND BY CARS & THE BRIDGE STRUCTURE. AS SOON AS I HEARD THE SOUND, I IMMEDIATELY DROPPED OUR SPEED TO A CRAWL & STARTED LOOKING AROUND AND SAW…

Look up ODI 11205775 at NHTSA ↗

ODI 11234465

TL* THE CONTACT OWNS A 2018 (NA) GRAND DESIGN MOMENTUM TRAILER. THE CONTACT STATED THAT THERE WAS A FAILURE WITH THE FLOOR HEATER. THE HEAT CAUSED THE FLOOR TO TURN BROWN, WHICH PRESENTED THE RISK OF A FIRE. IN ADDITION, THE ROOM SLIDEOUT FAILED TO SLIDE BACK IN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE DEALER WAS NOT CONTACTED.

Look up ODI 11234465 at NHTSA ↗

ODI 11633961

We are showing many signs of excessive frame flex/failure in our 2023 Grand Design Momentum 397THS. Our baggage/storage doors do not properly fit nor lock. The RV was in the shop from Jan-May 2023 to address this. Had the doors replaced and resealed. They still are not flush with the RV, still barely latch, and have popped open while driving. While in the shop, they addressed but "could not duplicate" the underbelly continuously filling with water when it rains. Excessive amounts of water that saturate all of the insulation-- causing us to dr…

Look up ODI 11633961 at NHTSA ↗

0
1
ODI 11639169

We were driving through a mountain range and the trailer brakes went out on Trailer. Had to us exhaust brake to slow trailer down and stop. We could have crashed putting my family of 4 at high risk as well as others on the road. This was an extremely scary trip with no trailer braking. Our inverter and battery switch caught fire during a camping trip 8/12/24. My family was put in harm's way with the possibility of the trailer going up in flames! Called Grand Design. They immediately made a ticket for a technician to come replace inverter and o…

Look up ODI 11639169 at NHTSA ↗

0
1
ODI 10971735

THE WIRING FOR THE ELECTRIC TRAILER BRAKES ARE NOT IN ANY PROTECTIVE COVER AND ARE IN DIRECT CONTACT WITH THE SUSPENSION, FREE TO MOVE AND CHAFE. WHEN ANY OF THE 12 VOLT POWER WIRES RUBS THROUGH AND THE BRAKES ARE APPLIED IT WILL CREATE A DEAD SHORT, BLOWING THE FUSE IN THE TOW VEHICLE AND LEAVING THE DRIVER WITH A 15,500 POUND TRAILER WITH NO BRAKES TO AID IN STOPPING. THE ATTACHED PICTURES ARE OF THE DRIVERS SIDE.

Look up ODI 10971735 at NHTSA ↗

—0
Structure:Frame And Members00
1
ODI 11633070

The contact owns a 2022 Grand Design Momentum. The contact stated that there was sawdust in the trailer and the frame was sinking. The contact stated that the cabinets were loose and were detaching from the frame. There was evidence that the frame was flexing. The contact noticed a lot of movement and bending with the frame. The contact stated that the front hitch and furniture were detaching from the walls. The screws were not properly torqued. Additionally, there was water entering through the slides. There were no warning lights illuminated.…

Look up ODI 11633070 at NHTSA ↗

1
ODI 11681297 · 8,000 mi

The contact owns a 2021 Grand Design Momentum. The contact stated that while the trailer was parked, the contact became aware that the axle on the trailer had become inoperable. The contact stated that the axle springs had detached, and the I-beam frame of the trailer was bent. The trailer was taken to an independent mechanic, where it was diagnosed and determined that the axle springs and the frame had failed and needed to be replaced. The trailer was not repaired. The dealer was contacted; however, the trailer was not diagnosed or repaired. T…

Look up ODI 11681297 at NHTSA ↗

2
ODI 11696350 · 15,000 mi

The contact owns a 2021 Grand Design Recreational Momentum RV. The contact stated while driving 55 MPH, the RV frame flexed. The contact stated that when the RV was loaded, the failure persisted. The contact stated that the screws to the bedroom slide out were detaching. Neither an RV dealer nor an independent mechanic was contacted. The vehicle was not taken to a dealer or an independent mechanic to be diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact to bring the RV to a technician …

Look up ODI 11696350 at NHTSA ↗

ODI 11719478 · 5,000 mi

The contact owns a 2023 Grand Design Momentum. The contact stated that while driving at an undisclosed speed, the entry side doors unexpectedly opened. Additionally, the slides of the trailer occasionally unexpectedly extend without operator input. The contact stated that the front frame of the RV was cracked. The RV was taken to the dealer, where it was diagnosed with structural failure of the front frame. The contact was not informed whether the frame could be repaired or needed to be replaced. The RV was not repaired. The manufacturer was ma…

Look up ODI 11719478 at NHTSA ↗

00—

Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

3 patterns with matching reports.

Warning lights and dashboard alerts

6 mentions · 2.9% of complaints

Median mileage: 16,000 mi (2 usable records).

ODI 11628648

The contact owns a 2019 Grand Design RV. The contact stated while driving at an undisclosed speed, the RV the front and rear doors inadvertently opened. The RV was taken to the dealer but was not diagnosed; however, the dealer informed the contact that the doors had been repaired. The contact stated while driving at an undisclosed speed, the rear tires blew out. There was no warning light illuminated. The contact pulled over the RV and noticed that the rear axle had fractured. The dealer was contacted. The RV was not diagnosed or repaired. The …

Look up ODI 11628648 at NHTSA ↗

ODI 11702463 · 12,000 mi

The contact owns a 2020 Grand Design Momentum RV. The contact stated that while the RV was parked, the contact heard an abnormally loud popping sound coming from behind the sleeping cabinets at the camping ground. The contact performed an inspection and noticed that the 110-volt electrical wires in the RV had shifted during travel and were touching the subframe of the RV. The contact noticed smoke coming from underneath the RV, and the refrigerator circuit braker then tripped. No warning lights were illuminated. The RV was taken to the dealer, …

Look up ODI 11702463 at NHTSA ↗

ODI 11727885

The contact owns a 2021 Grand Design Recreational Momentum. The contact stated that while hauling the RV and driving at undisclosed speeds, the rear side door unexpectedly opened and the slide-out extended outward. No warning light was illuminated. The trailer was taken to a local dealer and remained with the dealer for additional inspections. The RV was not repaired. The manufacturer was made aware of the failure. The failure mileage was unavailable.

Look up ODI 11727885 at NHTSA ↗

Matching rule\b(warning light\w*|check engine|dashboard warning\w*|malfunction indicator)\b

Brake response concerns

5 mentions · 2.4% of complaints

Median mileage: 6,000 mi (3 usable records).

ODI 10969127 · 5,000 mi

THE CURB SIDE ELECTRIC DRUM BRAKES ON BOTH AXLES OF OUR TANDEM AXLE FIFTH WHEEL RV ARE GREASED AND HAVE FAILED. THE ROOT CAUSE SEEMS TO BE THE FAILURE OF THE DOUBLE LIP INNER GREASE SEAL. IT ALLOWS GREASE INTO THE BRAKE ASSEMBLY WHERE IT IS FLUNG ABOUT SATURATING THE SHOES AND SPLATTERING ON FRICTION SURFACES. THE ATTACHED PICTURES SHOW THE SHOES AND ELECTROMAGNETS ARE COVERED IN GREASE AS IS THE WHEEL HUB, ARMATURE AND MISCELLANEOUS BRAKE COMPONENTS. THE RESULT WAS NEAR TOTAL LOSS OF TRAILER BRAKING ON THAT SIDE OF THE RV PLACING OUR LIVES AND…

Look up ODI 10969127 at NHTSA ↗

ODI 11684821 · 6,000 mi

The contact owns a 2021 Grand Design Momentum RV. The contact stated while the RV was parked and occupied, or while driving the RV, there was an abnormal popping and creaking sound coming from the frame of the RV while depressing accelerator pedal or depressing the brake pedal. Neither a dealer nor an independent mechanic was contacted. The contact stated that while driving the RV at an undisclosed speed, the doors opened independently. Additionally, while walking inside the RV, there was an abnormal sound coming from the floorboards. The conta…

Look up ODI 11684821 at NHTSA ↗

ODI 11631546

Multiple systems failed on this unit. Trailer Brake failure, The rear trailer brake wires were discovered to be severed inside the wheel drum from the factory. For the first year of use they were inoperable. This was suspected and confirmed with a thermal camera. The tow vehicle also alarmed “Check trailer brakes” while driving. A dealer inspected them and found the wires severed. This was repaired. Suspension failure, the rear driver side leaf spring broke on a paved highway 9 months after purchase. Pulled over immediately to inspect the is…

Look up ODI 11631546 at NHTSA ↗

Matching rule\b(brake fail\w*|brakes fail\w*|brake pedal|braking distance|unintended braking|phantom braking)\b

Fuel smell or leak mentions

1 mentions · 0.5% of complaints

Median mileage: Unavailable (0 usable records).

ODI 11498848

Our RV completly filled with the smell of propane when manually switching propane tanks while the furnance was running. The smell was coming from furnance vents. We checked the stove and the flame on the burner was unusually several inches higher in height. There no smell of propane in the exterior compartments or vents and isolated to the inside of the RV. All windows were opened and the furnance turned off to vent the RV to remove the gas smell. We believe this to be a propane regulator malfunction.

Look up ODI 11498848 at NHTSA ↗

Matching rule\b(fuel leak\w*|gas leak\w*|gas(?:oline)? smell|smell\w* (?:of )?(?:fuel|gas))\b