Harley-Davidson FLHTK transmission problems

IT HAS BEEN FOUND THAT THE WHEEL BEARING WEAR OUT PREMATURELY ON TOURING MODELS ESPECIALLY WITH THE ABS SYSTEM. THIS HAPPENED TO ME RIDING DOWN THE ROAD, THE WHEEL BEARINGS CAUSED THE MOTORCYCLE TO WOBBLE AND HAD I NOT BEEN AN EXPERIENCED RIDER I VERY WELL WOULD HAVE GONE DOWN OR HIT ANOTHER VEHICLE. I HAVE HEARD OF OTHER RIDERS THAT THE BEARINGS HAVE WORN OUT ON THEIR MOTORCYCLES ALSO. THE COMPANY SHOULD DO A RECALL TO REMOVE ALL DEFECTIVE WHEEL BEARINGS FROM SERVICE TO PREVENT ANY LOSS OF LIFE. *TR

Look up ODI 10483682 at NHTSA ↗

WHILE RIDING ON HWY THE FRONT END STARTING SHAKING OUT OF CONTROL , MY FIRST THOUGHT I RAN OVER SOME THING , APPLIED BRAKE BUT THE BRAKE LEVER WENT FLAT NO BRAKING ACTION AT ALL , DUE TO HAVING MANY YEARS RIDING EXPERIENCE I JUST HIT THE KILL SWITCH AND USED THE ENGINE AS A BRAKE LUCKILY IT WORKED AFTER GETTING IT STOPPED I INSPECTED AND FOUND MY FRONT BEARINGS HAD FALLEN APART AND OUT OF THE FRONT WHEEL . I ONLY HAVE 16K MILES ON THE BIKE , WELL THE ABS SYSTEM WORKS OFF THE WHEEL BEARINGS , I AM SUSPECTING THAT'S WHY I LOST MY BRAKES'' THE BE…

Look up ODI 11046397 at NHTSA ↗

MY FRONT BRAKES ON MY 2013 HARLEY DOSE NOT WORK MOST OF THE TIME AND IT IS HARD TO PULL IN THE BRAKE LEVER TO WHERE WHEN I PULL THE BRAKE LEVER IN AND CAN NOT MOVE THE LEVER WITH NO BRAKES...AND SOME TIMES THE FRONT WHEEL LOCKS UP BY JUST SITTING OR AT A STOP LIGHT AND MY SPEED CONTROL STOPS WORKING ON AND OFF AND HAVE A ENGINE LIGHT THAT GOES ON AND OFF VIN #[XXX] REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *CC

Look up ODI 11325581 at NHTSA ↗

IT HAS BEEN FOUND THAT THE WHEEL BEARING WEAR OUT PREMATURELY ON TOURING MODELS ESPECIALLY WITH THE ABS SYSTEM. THIS HAPPENED TO ME RIDING DOWN THE ROAD, THE WHEEL BEARINGS CAUSED THE MOTORCYCLE TO WOBBLE AND HAD I NOT BEEN AN EXPERIENCED RIDER I VERY WELL WOULD HAVE GONE DOWN OR HIT ANOTHER VEHICLE. I HAVE HEARD OF OTHER RIDERS THAT THE BEARINGS HAVE WORN OUT ON THEIR MOTORCYCLES ALSO. THE COMPANY SHOULD DO A RECALL TO REMOVE ALL DEFECTIVE WHEEL BEARINGS FROM SERVICE TO PREVENT ANY LOSS OF LIFE. *TR

Look up ODI 10483682 at NHTSA ↗

WHEN SLOWING DOWN RAPIDLY, THE FRONT END WOBBLES FIERCELY, YOU HAVE TO BE HOLDING ON VERY TIGHTLY AND MAKE IT STOP FASTER FOR IT TO BE CORRECTED, I HAVE HAD THE BIKE IN THE SHOP SEVERAL TIMES AND NO RESOLUTION. IT IS DANGEROUS. *TR

Look up ODI 10701901 at NHTSA ↗

WHILE OUT RIDING WITH MY MEETUP MOTORCYCLE GROUP ALONG BACK COUNTRY ROADS ON THE EASTERN SHORE OF MARYLAND. WE WERE APPROACHING A SHARP RIGHT HAND TURN IN THE ROAD WHEN I FIRST APPLIED MY BRAKES THE BRAKES NEVER COMPLETELY ENGAGED. AFTER REAPPLYING THE BRAKES IN A PANIC STOP CONDITION THE ABS SYSTEM NEVER KICKED IN, HOWEVER THE REAR BRAKES DID EVENTUALLY ENGAGE RESULTING IN THE BIKE LAYING DOWN A LONG SKIDMARK AND THE REAR TIRE GOING INTO A FISHTAIL MOTION. THE RESULT WAS I CROSSED OVER THE ONCOMING TRAFFIC LINE AND END UP OFF OF THE ROAD ON TH…

Look up ODI 11025031 at NHTSA ↗

I HAD JUST PULLED OUT ONTO THE HIGHWAY IN HIGH TRAFFIC AREA AND MY MOTORCYCLE STARTED PRODUCING A CLANKING NOISE FROM THE PRIMARY CASE AND AFTER DOING EXTENSIVE RESEARCH, COME TO THE CONCLUSION THAT THE PRIMARY COMPENSATOR WAS FAILING. AT THE TIME THIS HAPPENED, MY CYCLE ALSO DROPPED VOLTAGE FROM 14.8 VOLTS DC DOWN TO 8 OR 9 VOLTS DC AND CAUSED THE CYCLE TO BOG, AND LOST MECHANICAL POWER ON A HILL WITH HIGH TRAFFIC FROM BOTH DIRECTIONS ON A HEAVILY TRAFFICKED MAIN U.S. HIGHWAY. HAD IT BEEN DAYLIGHT, THE ISSUE COULD HAVE COSTED MY LIFE HAD IT N…

Look up ODI 11316186 at NHTSA ↗

THE COOLANT SYSTEM LEAKS WHEN IN MOTION WHICH SPILLS THE COOLANT IN FRONT OF THE REAR TIRE. IT ALSO LEAKS WHILE SITTING PARKED. IT HAS ALSO OVERFLOWED AND SPILLED ALL OF THE COOLANT ONTO THE GROUND IMMEDIATELY AFTER SHUTTING OFF THE ENGINE. THE DEALERSHIP HAS TRIED TO CORRECT THE PROBLEM FOUR PREVIOUS TIMES AND HAS BEEN UNSUCCESSFUL. THE BIKE IS CURRENTLY AT A HARLEY DAVIDSON DEALERSHIP SERVICE CENTER AGAIN. I HAVE OWNED THE MOTORCYCLE THREE MONTHS AND I HAVE BEEN UNABLE TO RIDE IT FOR APPROXIMATELY ONE MONTH DUE TO BEING IN THE REPAIR SHOP BEC…

Look up ODI 10556997 at NHTSA ↗

THE MOTORCYCLE LEAKS COOLANT FROM MULTIPLE LOCATIONS, THE COOLANT FILLER NECK WHICH WAS A SERVICE UPGRADE AND SHOULD OF BEEN A RECALL, THE THERMOSTAT IS THE NEXT PROBLEM AREA, ITS MADE OF PLASTIC AND IT IS PRONE TO LEAK AT THE ELBOW INTO IT, HAVE ALSO BEEN TOLD THEY LEAK FROM THE COOLANT PUMP AND HOSES, MOST COMMON IS THE THERMOSTAT. IT GETS ON THE GROUND AND ON THE TIRES OF THE MOTORCYCLE, IT IS A KNOWN PROBLEM WITH THE NEW TWIN COOLED HARLEY DAVIDSONS THEY ARE HAVING A PROBLEM GETTING THEM FIXED AT THE DEALERSHIPS. MINE NOW LEAKS FROM THE TH…

Look up ODI 10565636 at NHTSA ↗

I HAD JUST PULLED OUT ONTO THE HIGHWAY IN HIGH TRAFFIC AREA AND MY MOTORCYCLE STARTED PRODUCING A CLANKING NOISE FROM THE PRIMARY CASE AND AFTER DOING EXTENSIVE RESEARCH, COME TO THE CONCLUSION THAT THE PRIMARY COMPENSATOR WAS FAILING. AT THE TIME THIS HAPPENED, MY CYCLE ALSO DROPPED VOLTAGE FROM 14.8 VOLTS DC DOWN TO 8 OR 9 VOLTS DC AND CAUSED THE CYCLE TO BOG, AND LOST MECHANICAL POWER ON A HILL WITH HIGH TRAFFIC FROM BOTH DIRECTIONS ON A HEAVILY TRAFFICKED MAIN U.S. HIGHWAY. HAD IT BEEN DAYLIGHT, THE ISSUE COULD HAVE COSTED MY LIFE HAD IT N…

Look up ODI 11316186 at NHTSA ↗

Intermittent loss of all throttle control and will shut off, it can happen at anytime it can be stopped at a light or on the freeway this is the 4th time this has happened

Look up ODI 11540231 at NHTSA ↗

THIS 2014 HD FLHTK HAD THE HYDRAULIC CLUTCH SERVICED IN OCTOBER 2013 UNDER THE MASSIVE HD CLUTCH RECALL PROGRAM. HOWEVER, I INSPECTED THE BIKE AND INFORMED THE DEALER THAT THE CLUTCH FLUID LOW. IT WAS BELOW THE SIGHT GLASS ON THE MASTER CYLINDER (ACUTELY AT THE BOTTOM OF THE SIGHT GLASS). I WAS INFORMED THAT THE CYLINDER WAS FULL AND CANNOT BE FILLED TO THE SIGHTLINE BECAUSE OF THE DESIGN. ON NOVEMBER 15, 2013 DRIVING 40 MILES FROM HOME AT 45 MPH WHEN I APPROACHED A TRAFFIC LIGHT AND STARTED TO DOWN SHIFT. SHIFTING BECAME HARDER AND HAD TROU…

Look up ODI 10552482 at NHTSA ↗

YESTERDAY (04/03/16), I WAS TRAVELING THROUGH NORTHERN VA (ON ROUTE #66), ON MY WAY HOME. TRYING TO TAKE AN EXIT TO GAS UP, I WASN'T ABLE TO SHIFT AT ALL. SO I'M TRYING TO PULL OVER (VERY WORRIED I MIGHT BE HIT BY AN ANOTHER COMMUTER IN A VERY BUSY HIGHWAY / 1ST SAFETY ISSUE), TO CHECK THE BIKE, I COULDN'T USE MY LEFT FLOOR BOARD (AFFECTING MY BALANCE / 2ND SAFETY ISSUE), BECAUSE THE SHIFTER AND SHIFTER SHAFT WERE OUT OF THEIR POSITION AND LAYING ON MY FLOOR BOARD (THESE PARTS COULD HAVE JUST FLEW AWAY AND HIT ANOTHER VEHICLE ON THE ROAD / 3RD …

Look up ODI 10853307 at NHTSA ↗

Rear wheel locked at 40 mph and power cutoff while on a highway on ramp (soft right turn) making the rear wheel slide to the right, causing my passenger and I to fall off the bike hurting our left extremities (legs, arms, wrists, elbows, shoulders) as it slid and ended on its left side on the right shoulder. Harley-Davidson RDRS and Rain Mode were turned on and the road was wet from a previous rain but visible debris on the road.

Look up ODI 11675294 at NHTSA ↗

I HAD JUST PULLED OUT ONTO THE HIGHWAY IN HIGH TRAFFIC AREA AND MY MOTORCYCLE STARTED PRODUCING A CLANKING NOISE FROM THE PRIMARY CASE AND AFTER DOING EXTENSIVE RESEARCH, COME TO THE CONCLUSION THAT THE PRIMARY COMPENSATOR WAS FAILING. AT THE TIME THIS HAPPENED, MY CYCLE ALSO DROPPED VOLTAGE FROM 14.8 VOLTS DC DOWN TO 8 OR 9 VOLTS DC AND CAUSED THE CYCLE TO BOG, AND LOST MECHANICAL POWER ON A HILL WITH HIGH TRAFFIC FROM BOTH DIRECTIONS ON A HEAVILY TRAFFICKED MAIN U.S. HIGHWAY. HAD IT BEEN DAYLIGHT, THE ISSUE COULD HAVE COSTED MY LIFE HAD IT N…

Look up ODI 11316186 at NHTSA ↗

THE COOLANT SYSTEM LEAKS WHEN IN MOTION WHICH SPILLS THE COOLANT IN FRONT OF THE REAR TIRE. IT ALSO LEAKS WHILE SITTING PARKED. IT HAS ALSO OVERFLOWED AND SPILLED ALL OF THE COOLANT ONTO THE GROUND IMMEDIATELY AFTER SHUTTING OFF THE ENGINE. THE DEALERSHIP HAS TRIED TO CORRECT THE PROBLEM FOUR PREVIOUS TIMES AND HAS BEEN UNSUCCESSFUL. THE BIKE IS CURRENTLY AT A HARLEY DAVIDSON DEALERSHIP SERVICE CENTER AGAIN. I HAVE OWNED THE MOTORCYCLE THREE MONTHS AND I HAVE BEEN UNABLE TO RIDE IT FOR APPROXIMATELY ONE MONTH DUE TO BEING IN THE REPAIR SHOP BEC…

Look up ODI 10556997 at NHTSA ↗

THE MOTORCYCLE LEAKS COOLANT FROM MULTIPLE LOCATIONS, THE COOLANT FILLER NECK WHICH WAS A SERVICE UPGRADE AND SHOULD OF BEEN A RECALL, THE THERMOSTAT IS THE NEXT PROBLEM AREA, ITS MADE OF PLASTIC AND IT IS PRONE TO LEAK AT THE ELBOW INTO IT, HAVE ALSO BEEN TOLD THEY LEAK FROM THE COOLANT PUMP AND HOSES, MOST COMMON IS THE THERMOSTAT. IT GETS ON THE GROUND AND ON THE TIRES OF THE MOTORCYCLE, IT IS A KNOWN PROBLEM WITH THE NEW TWIN COOLED HARLEY DAVIDSONS THEY ARE HAVING A PROBLEM GETTING THEM FIXED AT THE DEALERSHIPS. MINE NOW LEAKS FROM THE TH…

Look up ODI 10565636 at NHTSA ↗

I'M EXPERIENCING ISSUES WITH MY TBW. CHECK ENGINE LIGHT CAME ON FOR THE FIRST TIME IN NOVEMBER AT THE END OF A CHARITY RIDE AND I THOUGHT PERHAPS THE PACK RIDE CAUSED IT TO OVERHEAT, AFTER SHUTTING THE BIKE OFF IT WENT AWAY BRIEFLY. DID SOME TROUBLESHOOTING ONLINE AND DISCOVERED THAT THE PLUGS ON THE ECM AND TB WERE TYPICALLY THE ISSUE SO CLEANED, ADDED DIELITHIUM GREASE TO THE CONNECTORS AND ISSUES WENT AWAY. HAPPENED AGAIN, THIS TIME I PULLED THE CEL CODES TO DISCOVER THE TGS AND ETC CODES WERE IN FAULT. AFTER MORE RESEARCH DECID…

Look up ODI 11403192 at NHTSA ↗

I HAD JUST PULLED OUT ONTO THE HIGHWAY IN HIGH TRAFFIC AREA AND MY MOTORCYCLE STARTED PRODUCING A CLANKING NOISE FROM THE PRIMARY CASE AND AFTER DOING EXTENSIVE RESEARCH, COME TO THE CONCLUSION THAT THE PRIMARY COMPENSATOR WAS FAILING. AT THE TIME THIS HAPPENED, MY CYCLE ALSO DROPPED VOLTAGE FROM 14.8 VOLTS DC DOWN TO 8 OR 9 VOLTS DC AND CAUSED THE CYCLE TO BOG, AND LOST MECHANICAL POWER ON A HILL WITH HIGH TRAFFIC FROM BOTH DIRECTIONS ON A HEAVILY TRAFFICKED MAIN U.S. HIGHWAY. HAD IT BEEN DAYLIGHT, THE ISSUE COULD HAVE COSTED MY LIFE HAD IT N…

Look up ODI 11316186 at NHTSA ↗

THIS IS CONCERNING MY 2012 HARLEY DAVIDSON ULTRA CLASSIC LIMITED. WITHOUT WARNING, MOST PREDOMINANTLY AT HIGHWAY SPEEDS, THE BIKE WILL GO INTO LIMP MODE. BY THAT I MEAN, THE THROTTLE-BY-WIRE WILL DISCONNECT THE ENGINE'S RPM'S AND DECREASE TO 1200 RPM RESULTING IN MAKING THE HANDLEBAR THROTTLE CONTROL USELESS. (CREATING INSTANT PANIC FOR FEAR OF VEHICLES BEHIND ME RUNNING OVER ME, ESPECIALLY ON THE INTERSTATE HIGHWAY IN HEAVY TRAFFIC) THEREFORE I HAVE NO CHOICE BUT TO PULL TO THE SIDE OF THE ROAD, SHUT THE ENGINE OFF, AND GO THROUGH TO PROCEDU…

Look up ODI 10583274 at NHTSA ↗

NEW ENGINE OVERHEATING DUMPING COOLANT OUT OF OVERFLOW TUBE UNDERNEATH MOTORCYCLE AND ON TO REAR TIRE CREATING A SAFETY RISK. FOUR OVERHEATING INCIDENTS WITHIN THE FIRST 400 MILES OF ENGINE LIFE. ENGINE BREAK IN WITH MALFUNCTIONING COOLING SYSTEM CREATING EXCESSIVE ENGINE HEAT AND RISK OF IMPROPER BREAK IN OR ENGINE DAMAGE. *TR

Look up ODI 10543071 at NHTSA ↗

TL* THE CONTACT OWNS A 2016 HARLEY-DAVIDSON FLHTK LIMITED. WHILE DRIVING WITH THE CRUISE CONTROL ACTIVATED, IT DISENGAGED AUTOMATICALLY WHEN GOING OVER BUMPS IN THE ROAD. ALSO, THE THROTTLE WOULD DECREASE AND THE VEHICLE LOST POWER. ON JULY 30, 2019, WHILE PULLING OUT OF A PARKING LOT, THE THROTTLE COMPLETELY FAILED IN TRAFFIC. THE CONTACT HAD TO ROLL THE VEHICLE TO THE SIDE OF THE ROAD. THE VEHICLE WAS TOWED TO LA CROSSE AREA HARLEY-DAVIDSON (1116 OAK FOREST DR, ONALASKA, WI 54650, [phone removed]) WHERE IT WAS DIAGNOSED THAT THE SIX TERMINAL …

Look up ODI 11255545 at NHTSA ↗

ENGINE COOLANT LEAKING FROM COOLANT PUMP CASING. INSPECTED COOLANT RESERVOIR WHICH WAS PRESSURED UP AND FULL(NO AIR GAP). AFTER ENGINE COOLED, THEN COOLANT LEVEL BELOW COLD FULL LEVEL. DEALER STATED THEY COULD NOT REPRODUCE EPISODE. AT 30 TO 33 MPH, THERE IS A WOBBLE/SHIMMY IN THE HANDLE BARS/FRONT END. MORE SO ON DECELERATION,BUT HAVE FELT WHEN TURNING. FIRST TIME DEALER STATED THEY COULD NOT REPRODUCE. PROBLEM HAS CONTINUED. DEALER STATED THEY CAN REPRODUCE. THEY RODE OTHER BIKES OF THIS MODEL AND ALL BIKES HANDLE THIS WAY, SO THEY C…

Look up ODI 10556957 at NHTSA ↗

I'M EXPERIENCING ISSUES WITH MY TBW. CHECK ENGINE LIGHT CAME ON FOR THE FIRST TIME IN NOVEMBER AT THE END OF A CHARITY RIDE AND I THOUGHT PERHAPS THE PACK RIDE CAUSED IT TO OVERHEAT, AFTER SHUTTING THE BIKE OFF IT WENT AWAY BRIEFLY. DID SOME TROUBLESHOOTING ONLINE AND DISCOVERED THAT THE PLUGS ON THE ECM AND TB WERE TYPICALLY THE ISSUE SO CLEANED, ADDED DIELITHIUM GREASE TO THE CONNECTORS AND ISSUES WENT AWAY. HAPPENED AGAIN, THIS TIME I PULLED THE CEL CODES TO DISCOVER THE TGS AND ETC CODES WERE IN FAULT. AFTER MORE RESEARCH DECID…

Look up ODI 11403192 at NHTSA ↗

WHILE RIDING MY HARLEY MOTOR CYCLE ON VACATION ACROSS NEBRASKA ON HIGHWAY 76 I NOTICED EXTREME HEAT ON THE INSIDE OF MY RIGHT LEG AND LOSS OF POWER. THE INSIDE OF MY RIGHT WAS BURNED AND GOT INFECTED, TOTAL BILL FOR DOCTOR AND TIME OFF FROM WORK WAS APPROXIMATELY $1500.00-$2000.00. THE WORK DONE ON THE MOTOR CYCLE BILL WAS $1487.00. THIS IS SUPPOSE TO TAKE CARE OF THE PROBLEM OF OVER HEATING. NEW HEAD PIPES $524.95, KIT,SESTAGE 1 AIC %)MM$139.95, KIT-EFI SUPER TUNER,SCREA $459.95, JOB CODE;0 TEC: JDK $81.00, DYNO TUNE$275.40. I HAVE PAID ALL EX…

Look up ODI 10482478 at NHTSA ↗

AFTER SITTING IN THE SUN APPROX. 8 HOURS, WHILE IN MOTION, ENGINE DIED APPROX. 2 SECONDS WHEN STOPPING, TURNING OR ACCELERATING. 1 TIME ENGINE SPUTTERED WHEN IT DIED AT A STOP, THE OTHER TIMES ENGINE JUST STOPPED RUNNING. STARTED RIGHT BACK UP. OK IF FUEL TANK AND PCM (SEAT) ARE COVERED OR BIKE IN GARAGE. BEEN TO DEALERSHIP TWICE, THEY WERE UNABLE TO VERIFY. DIED SEVERAL TIMES FROM 3/18/17.

Look up ODI 11143417 at NHTSA ↗

I HAD JUST PULLED OUT ONTO THE HIGHWAY IN HIGH TRAFFIC AREA AND MY MOTORCYCLE STARTED PRODUCING A CLANKING NOISE FROM THE PRIMARY CASE AND AFTER DOING EXTENSIVE RESEARCH, COME TO THE CONCLUSION THAT THE PRIMARY COMPENSATOR WAS FAILING. AT THE TIME THIS HAPPENED, MY CYCLE ALSO DROPPED VOLTAGE FROM 14.8 VOLTS DC DOWN TO 8 OR 9 VOLTS DC AND CAUSED THE CYCLE TO BOG, AND LOST MECHANICAL POWER ON A HILL WITH HIGH TRAFFIC FROM BOTH DIRECTIONS ON A HEAVILY TRAFFICKED MAIN U.S. HIGHWAY. HAD IT BEEN DAYLIGHT, THE ISSUE COULD HAVE COSTED MY LIFE HAD IT N…

Look up ODI 11316186 at NHTSA ↗

Intermittent loss of all throttle control and will shut off, it can happen at anytime it can be stopped at a light or on the freeway this is the 4th time this has happened

Look up ODI 11540231 at NHTSA ↗

I'M EXPERIENCING ISSUES WITH MY TBW. CHECK ENGINE LIGHT CAME ON FOR THE FIRST TIME IN NOVEMBER AT THE END OF A CHARITY RIDE AND I THOUGHT PERHAPS THE PACK RIDE CAUSED IT TO OVERHEAT, AFTER SHUTTING THE BIKE OFF IT WENT AWAY BRIEFLY. DID SOME TROUBLESHOOTING ONLINE AND DISCOVERED THAT THE PLUGS ON THE ECM AND TB WERE TYPICALLY THE ISSUE SO CLEANED, ADDED DIELITHIUM GREASE TO THE CONNECTORS AND ISSUES WENT AWAY. HAPPENED AGAIN, THIS TIME I PULLED THE CEL CODES TO DISCOVER THE TGS AND ETC CODES WERE IN FAULT. AFTER MORE RESEARCH DECID…

Look up ODI 11403192 at NHTSA ↗

I HAD JUST PULLED OUT ONTO THE HIGHWAY IN HIGH TRAFFIC AREA AND MY MOTORCYCLE STARTED PRODUCING A CLANKING NOISE FROM THE PRIMARY CASE AND AFTER DOING EXTENSIVE RESEARCH, COME TO THE CONCLUSION THAT THE PRIMARY COMPENSATOR WAS FAILING. AT THE TIME THIS HAPPENED, MY CYCLE ALSO DROPPED VOLTAGE FROM 14.8 VOLTS DC DOWN TO 8 OR 9 VOLTS DC AND CAUSED THE CYCLE TO BOG, AND LOST MECHANICAL POWER ON A HILL WITH HIGH TRAFFIC FROM BOTH DIRECTIONS ON A HEAVILY TRAFFICKED MAIN U.S. HIGHWAY. HAD IT BEEN DAYLIGHT, THE ISSUE COULD HAVE COSTED MY LIFE HAD IT N…

Look up ODI 11316186 at NHTSA ↗

THIS IS CONCERNING MY 2012 HARLEY DAVIDSON ULTRA CLASSIC LIMITED. WITHOUT WARNING, MOST PREDOMINANTLY AT HIGHWAY SPEEDS, THE BIKE WILL GO INTO LIMP MODE. BY THAT I MEAN, THE THROTTLE-BY-WIRE WILL DISCONNECT THE ENGINE'S RPM'S AND DECREASE TO 1200 RPM RESULTING IN MAKING THE HANDLEBAR THROTTLE CONTROL USELESS. (CREATING INSTANT PANIC FOR FEAR OF VEHICLES BEHIND ME RUNNING OVER ME, ESPECIALLY ON THE INTERSTATE HIGHWAY IN HEAVY TRAFFIC) THEREFORE I HAVE NO CHOICE BUT TO PULL TO THE SIDE OF THE ROAD, SHUT THE ENGINE OFF, AND GO THROUGH TO PROCEDU…

Look up ODI 10583274 at NHTSA ↗

I'M EXPERIENCING ISSUES WITH MY TBW. CHECK ENGINE LIGHT CAME ON FOR THE FIRST TIME IN NOVEMBER AT THE END OF A CHARITY RIDE AND I THOUGHT PERHAPS THE PACK RIDE CAUSED IT TO OVERHEAT, AFTER SHUTTING THE BIKE OFF IT WENT AWAY BRIEFLY. DID SOME TROUBLESHOOTING ONLINE AND DISCOVERED THAT THE PLUGS ON THE ECM AND TB WERE TYPICALLY THE ISSUE SO CLEANED, ADDED DIELITHIUM GREASE TO THE CONNECTORS AND ISSUES WENT AWAY. HAPPENED AGAIN, THIS TIME I PULLED THE CEL CODES TO DISCOVER THE TGS AND ETC CODES WERE IN FAULT. AFTER MORE RESEARCH DECID…

Look up ODI 11403192 at NHTSA ↗

THE FRONT SPARK PLUG WIRE ON 2014 HARLEY DAVIDSON TOURING MOTORCYCLES IS ROUTED ALONG THE LEFT SIDE OF THE FRAME UNDER THE FUEL TANK. AT THE POINT WHERE THE FRONT SPARK PLUG WIRE EMERGES FROM BENEATH THE FUEL TANK, THE SPARK PLUG WIRE TOUCHES AND RUBS AGAINST THE FUEL TANK. THERE HAVE BEEN NUMEROUS REPORTS FROM OWNERS OF THESE MOTORCYCLES OF THE INSULATION BEING DAMAGED OVER TIME BY THE CONTINUOUS RUBBING ON THE TANK CREATING THE POTENTIAL FOR AN ELECTRICAL SHORT CIRCUIT AND FIRE AT THE FUEL TANK. THE POTENTIAL FOR A FIRE IS FURTHER SUPPORTE…

Look up ODI 10617216 at NHTSA ↗

AFTER SITTING IN THE SUN APPROX. 8 HOURS, WHILE IN MOTION, ENGINE DIED APPROX. 2 SECONDS WHEN STOPPING, TURNING OR ACCELERATING. 1 TIME ENGINE SPUTTERED WHEN IT DIED AT A STOP, THE OTHER TIMES ENGINE JUST STOPPED RUNNING. STARTED RIGHT BACK UP. OK IF FUEL TANK AND PCM (SEAT) ARE COVERED OR BIKE IN GARAGE. BEEN TO DEALERSHIP TWICE, THEY WERE UNABLE TO VERIFY. DIED SEVERAL TIMES FROM 3/18/17.

Look up ODI 11143417 at NHTSA ↗

IT HAS BEEN FOUND THAT THE WHEEL BEARING WEAR OUT PREMATURELY ON TOURING MODELS ESPECIALLY WITH THE ABS SYSTEM. THIS HAPPENED TO ME RIDING DOWN THE ROAD, THE WHEEL BEARINGS CAUSED THE MOTORCYCLE TO WOBBLE AND HAD I NOT BEEN AN EXPERIENCED RIDER I VERY WELL WOULD HAVE GONE DOWN OR HIT ANOTHER VEHICLE. I HAVE HEARD OF OTHER RIDERS THAT THE BEARINGS HAVE WORN OUT ON THEIR MOTORCYCLES ALSO. THE COMPANY SHOULD DO A RECALL TO REMOVE ALL DEFECTIVE WHEEL BEARINGS FROM SERVICE TO PREVENT ANY LOSS OF LIFE. *TR

Look up ODI 10483682 at NHTSA ↗

WHILE RIDING ON HWY THE FRONT END STARTING SHAKING OUT OF CONTROL , MY FIRST THOUGHT I RAN OVER SOME THING , APPLIED BRAKE BUT THE BRAKE LEVER WENT FLAT NO BRAKING ACTION AT ALL , DUE TO HAVING MANY YEARS RIDING EXPERIENCE I JUST HIT THE KILL SWITCH AND USED THE ENGINE AS A BRAKE LUCKILY IT WORKED AFTER GETTING IT STOPPED I INSPECTED AND FOUND MY FRONT BEARINGS HAD FALLEN APART AND OUT OF THE FRONT WHEEL . I ONLY HAVE 16K MILES ON THE BIKE , WELL THE ABS SYSTEM WORKS OFF THE WHEEL BEARINGS , I AM SUSPECTING THAT'S WHY I LOST MY BRAKES'' THE BE…

Look up ODI 11046397 at NHTSA ↗

NEW ENGINE OVERHEATING DUMPING COOLANT OUT OF OVERFLOW TUBE UNDERNEATH MOTORCYCLE AND ON TO REAR TIRE CREATING A SAFETY RISK. FOUR OVERHEATING INCIDENTS WITHIN THE FIRST 400 MILES OF ENGINE LIFE. ENGINE BREAK IN WITH MALFUNCTIONING COOLING SYSTEM CREATING EXCESSIVE ENGINE HEAT AND RISK OF IMPROPER BREAK IN OR ENGINE DAMAGE. *TR

Look up ODI 10543071 at NHTSA ↗

IT HAS BEEN FOUND THAT THE WHEEL BEARING WEAR OUT PREMATURELY ON TOURING MODELS ESPECIALLY WITH THE ABS SYSTEM. THIS HAPPENED TO ME RIDING DOWN THE ROAD, THE WHEEL BEARINGS CAUSED THE MOTORCYCLE TO WOBBLE AND HAD I NOT BEEN AN EXPERIENCED RIDER I VERY WELL WOULD HAVE GONE DOWN OR HIT ANOTHER VEHICLE. I HAVE HEARD OF OTHER RIDERS THAT THE BEARINGS HAVE WORN OUT ON THEIR MOTORCYCLES ALSO. THE COMPANY SHOULD DO A RECALL TO REMOVE ALL DEFECTIVE WHEEL BEARINGS FROM SERVICE TO PREVENT ANY LOSS OF LIFE. *TR

Look up ODI 10483682 at NHTSA ↗

MY FRONT WHEEL BEARING ON MY FLHTK CAME APART AND FRONT AXLE SEIZED. CAUSING FRONT END TO WOBBLE. ALMOST CAUSING ME AND MY PASSENGER TO CRASH. I WAS ABLE TO AVOID ONLY BECAUSE I AM A VERY EXPERIENCED MOTORCYCLE OPERATOR. THIS FLHTK IS EQUIPPED WITH THE ANTI LOCK BRAKE SYSTEM. *TR

Look up ODI 10523661 at NHTSA ↗

MY FRONT BRAKES ON MY 2013 HARLEY DOSE NOT WORK MOST OF THE TIME AND IT IS HARD TO PULL IN THE BRAKE LEVER TO WHERE WHEN I PULL THE BRAKE LEVER IN AND CAN NOT MOVE THE LEVER WITH NO BRAKES...AND SOME TIMES THE FRONT WHEEL LOCKS UP BY JUST SITTING OR AT A STOP LIGHT AND MY SPEED CONTROL STOPS WORKING ON AND OFF AND HAVE A ENGINE LIGHT THAT GOES ON AND OFF VIN #[XXX] REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *CC

Look up ODI 11325581 at NHTSA ↗

THIS 2014 HD FLHTK HAD THE HYDRAULIC CLUTCH SERVICED IN OCTOBER 2013 UNDER THE MASSIVE HD CLUTCH RECALL PROGRAM. HOWEVER, I INSPECTED THE BIKE AND INFORMED THE DEALER THAT THE CLUTCH FLUID LOW. IT WAS BELOW THE SIGHT GLASS ON THE MASTER CYLINDER (ACUTELY AT THE BOTTOM OF THE SIGHT GLASS). I WAS INFORMED THAT THE CYLINDER WAS FULL AND CANNOT BE FILLED TO THE SIGHTLINE BECAUSE OF THE DESIGN. ON NOVEMBER 15, 2013 DRIVING 40 MILES FROM HOME AT 45 MPH WHEN I APPROACHED A TRAFFIC LIGHT AND STARTED TO DOWN SHIFT. SHIFTING BECAME HARDER AND HAD TROU…

Look up ODI 10552482 at NHTSA ↗

YESTERDAY (04/03/16), I WAS TRAVELING THROUGH NORTHERN VA (ON ROUTE #66), ON MY WAY HOME. TRYING TO TAKE AN EXIT TO GAS UP, I WASN'T ABLE TO SHIFT AT ALL. SO I'M TRYING TO PULL OVER (VERY WORRIED I MIGHT BE HIT BY AN ANOTHER COMMUTER IN A VERY BUSY HIGHWAY / 1ST SAFETY ISSUE), TO CHECK THE BIKE, I COULDN'T USE MY LEFT FLOOR BOARD (AFFECTING MY BALANCE / 2ND SAFETY ISSUE), BECAUSE THE SHIFTER AND SHIFTER SHAFT WERE OUT OF THEIR POSITION AND LAYING ON MY FLOOR BOARD (THESE PARTS COULD HAVE JUST FLEW AWAY AND HIT ANOTHER VEHICLE ON THE ROAD / 3RD …

Look up ODI 10853307 at NHTSA ↗

Rear wheel locked at 40 mph and power cutoff while on a highway on ramp (soft right turn) making the rear wheel slide to the right, causing my passenger and I to fall off the bike hurting our left extremities (legs, arms, wrists, elbows, shoulders) as it slid and ended on its left side on the right shoulder. Harley-Davidson RDRS and Rain Mode were turned on and the road was wet from a previous rain but visible debris on the road.

Look up ODI 11675294 at NHTSA ↗

TL* THE CONTACT OWNS A 2016 HARLEY-DAVIDSON FLHTK LIMITED. WHILE DRIVING WITH THE CRUISE CONTROL ACTIVATED, IT DISENGAGED AUTOMATICALLY WHEN GOING OVER BUMPS IN THE ROAD. ALSO, THE THROTTLE WOULD DECREASE AND THE VEHICLE LOST POWER. ON JULY 30, 2019, WHILE PULLING OUT OF A PARKING LOT, THE THROTTLE COMPLETELY FAILED IN TRAFFIC. THE CONTACT HAD TO ROLL THE VEHICLE TO THE SIDE OF THE ROAD. THE VEHICLE WAS TOWED TO LA CROSSE AREA HARLEY-DAVIDSON (1116 OAK FOREST DR, ONALASKA, WI 54650, [phone removed]) WHERE IT WAS DIAGNOSED THAT THE SIX TERMINAL …

Look up ODI 11255545 at NHTSA ↗

I TURNED ONTO NORTHBOUND US HIGHWAY 281 FROM EASTBOUND SOUTH DAKOTA HIGHWAY 26 AND ACCELERATED NORMALLY TO 65 MPH AND ACTIVATED THE ELECTRONIC CRUISE CONTROL IN 6TH GEAR. WITHIN A FEW SECONDS I HEARD A NUMBER OF SQUEALS FROM THE FRONT END AND THE HANDLEBARS BEGAN SHAKING VIOLENTLY. I APPLIED THE BRAKES TO RAPIDLY SLOW THE MOTORCYCLE DOWN. AT 50 MPH THE SHAKING STOPPED. I DISENGAGED THE CLUTCH AND DIDN'T FEEL ANY NOTICEABLE RESISTANCE. I STOPPED AND INSPECTED THE FRONT WHEEL AND SAW THE BEARING SHIELD HAD MOVED AWAY FROM THE BEARING . I WAS…

Look up ODI 10637924 at NHTSA ↗

MAKE TURNS AND GENERAL OPERATION OF MOTORCYCLE BECOMES A PROBLEM WHEN TRYING TO USE CB CONTROL BUTTON AND MANEUVER THE MOTORCYCLE AND US CB-SQUELCH. POSSIBLY DROPPING MOTORCYCLE AND CAUSING AND ACCIDENT. SHOULD BE ON LEFT HANDLE BAR CONTROL NOT RIGHT. CRUISE SHOULD BE ON RIGHT SIDE WITH THROTTLE. ACCIDENTS ARE GOING TO BE CAUSED BECAUSE OF THIS ISSUE. *TR

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IT HAS BEEN FOUND THAT THE WHEEL BEARING WEAR OUT PREMATURELY ON TOURING MODELS ESPECIALLY WITH THE ABS SYSTEM. THIS HAPPENED TO ME RIDING DOWN THE ROAD, THE WHEEL BEARINGS CAUSED THE MOTORCYCLE TO WOBBLE AND HAD I NOT BEEN AN EXPERIENCED RIDER I VERY WELL WOULD HAVE GONE DOWN OR HIT ANOTHER VEHICLE. I HAVE HEARD OF OTHER RIDERS THAT THE BEARINGS HAVE WORN OUT ON THEIR MOTORCYCLES ALSO. THE COMPANY SHOULD DO A RECALL TO REMOVE ALL DEFECTIVE WHEEL BEARINGS FROM SERVICE TO PREVENT ANY LOSS OF LIFE. *TR

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WHEN SLOWING DOWN RAPIDLY, THE FRONT END WOBBLES FIERCELY, YOU HAVE TO BE HOLDING ON VERY TIGHTLY AND MAKE IT STOP FASTER FOR IT TO BE CORRECTED, I HAVE HAD THE BIKE IN THE SHOP SEVERAL TIMES AND NO RESOLUTION. IT IS DANGEROUS. *TR

Look up ODI 10701901 at NHTSA ↗

WHILE OUT RIDING WITH MY MEETUP MOTORCYCLE GROUP ALONG BACK COUNTRY ROADS ON THE EASTERN SHORE OF MARYLAND. WE WERE APPROACHING A SHARP RIGHT HAND TURN IN THE ROAD WHEN I FIRST APPLIED MY BRAKES THE BRAKES NEVER COMPLETELY ENGAGED. AFTER REAPPLYING THE BRAKES IN A PANIC STOP CONDITION THE ABS SYSTEM NEVER KICKED IN, HOWEVER THE REAR BRAKES DID EVENTUALLY ENGAGE RESULTING IN THE BIKE LAYING DOWN A LONG SKIDMARK AND THE REAR TIRE GOING INTO A FISHTAIL MOTION. THE RESULT WAS I CROSSED OVER THE ONCOMING TRAFFIC LINE AND END UP OFF OF THE ROAD ON TH…

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ENGINE COOLANT LEAKING FROM COOLANT PUMP CASING. INSPECTED COOLANT RESERVOIR WHICH WAS PRESSURED UP AND FULL(NO AIR GAP). AFTER ENGINE COOLED, THEN COOLANT LEVEL BELOW COLD FULL LEVEL. DEALER STATED THEY COULD NOT REPRODUCE EPISODE. AT 30 TO 33 MPH, THERE IS A WOBBLE/SHIMMY IN THE HANDLE BARS/FRONT END. MORE SO ON DECELERATION,BUT HAVE FELT WHEN TURNING. FIRST TIME DEALER STATED THEY COULD NOT REPRODUCE. PROBLEM HAS CONTINUED. DEALER STATED THEY CAN REPRODUCE. THEY RODE OTHER BIKES OF THIS MODEL AND ALL BIKES HANDLE THIS WAY, SO THEY C…

Look up ODI 10556957 at NHTSA ↗

IT HAS BEEN FOUND THAT THE WHEEL BEARING WEAR OUT PREMATURELY ON TOURING MODELS ESPECIALLY WITH THE ABS SYSTEM. THIS HAPPENED TO ME RIDING DOWN THE ROAD, THE WHEEL BEARINGS CAUSED THE MOTORCYCLE TO WOBBLE AND HAD I NOT BEEN AN EXPERIENCED RIDER I VERY WELL WOULD HAVE GONE DOWN OR HIT ANOTHER VEHICLE. I HAVE HEARD OF OTHER RIDERS THAT THE BEARINGS HAVE WORN OUT ON THEIR MOTORCYCLES ALSO. THE COMPANY SHOULD DO A RECALL TO REMOVE ALL DEFECTIVE WHEEL BEARINGS FROM SERVICE TO PREVENT ANY LOSS OF LIFE. *TR

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MY FRONT WHEEL BEARING ON MY FLHTK CAME APART AND FRONT AXLE SEIZED. CAUSING FRONT END TO WOBBLE. ALMOST CAUSING ME AND MY PASSENGER TO CRASH. I WAS ABLE TO AVOID ONLY BECAUSE I AM A VERY EXPERIENCED MOTORCYCLE OPERATOR. THIS FLHTK IS EQUIPPED WITH THE ANTI LOCK BRAKE SYSTEM. *TR

Look up ODI 10523661 at NHTSA ↗

I TURNED ONTO NORTHBOUND US HIGHWAY 281 FROM EASTBOUND SOUTH DAKOTA HIGHWAY 26 AND ACCELERATED NORMALLY TO 65 MPH AND ACTIVATED THE ELECTRONIC CRUISE CONTROL IN 6TH GEAR. WITHIN A FEW SECONDS I HEARD A NUMBER OF SQUEALS FROM THE FRONT END AND THE HANDLEBARS BEGAN SHAKING VIOLENTLY. I APPLIED THE BRAKES TO RAPIDLY SLOW THE MOTORCYCLE DOWN. AT 50 MPH THE SHAKING STOPPED. I DISENGAGED THE CLUTCH AND DIDN'T FEEL ANY NOTICEABLE RESISTANCE. I STOPPED AND INSPECTED THE FRONT WHEEL AND SAW THE BEARING SHIELD HAD MOVED AWAY FROM THE BEARING . I WAS…

Look up ODI 10637924 at NHTSA ↗

MAKE TURNS AND GENERAL OPERATION OF MOTORCYCLE BECOMES A PROBLEM WHEN TRYING TO USE CB CONTROL BUTTON AND MANEUVER THE MOTORCYCLE AND US CB-SQUELCH. POSSIBLY DROPPING MOTORCYCLE AND CAUSING AND ACCIDENT. SHOULD BE ON LEFT HANDLE BAR CONTROL NOT RIGHT. CRUISE SHOULD BE ON RIGHT SIDE WITH THROTTLE. ACCIDENTS ARE GOING TO BE CAUSED BECAUSE OF THIS ISSUE. *TR

Look up ODI 10586440 at NHTSA ↗

I'M EXPERIENCING ISSUES WITH MY TBW. CHECK ENGINE LIGHT CAME ON FOR THE FIRST TIME IN NOVEMBER AT THE END OF A CHARITY RIDE AND I THOUGHT PERHAPS THE PACK RIDE CAUSED IT TO OVERHEAT, AFTER SHUTTING THE BIKE OFF IT WENT AWAY BRIEFLY. DID SOME TROUBLESHOOTING ONLINE AND DISCOVERED THAT THE PLUGS ON THE ECM AND TB WERE TYPICALLY THE ISSUE SO CLEANED, ADDED DIELITHIUM GREASE TO THE CONNECTORS AND ISSUES WENT AWAY. HAPPENED AGAIN, THIS TIME I PULLED THE CEL CODES TO DISCOVER THE TGS AND ETC CODES WERE IN FAULT. AFTER MORE RESEARCH DECID…

Look up ODI 11403192 at NHTSA ↗

WHILE RIDING MY HARLEY MOTOR CYCLE ON VACATION ACROSS NEBRASKA ON HIGHWAY 76 I NOTICED EXTREME HEAT ON THE INSIDE OF MY RIGHT LEG AND LOSS OF POWER. THE INSIDE OF MY RIGHT WAS BURNED AND GOT INFECTED, TOTAL BILL FOR DOCTOR AND TIME OFF FROM WORK WAS APPROXIMATELY $1500.00-$2000.00. THE WORK DONE ON THE MOTOR CYCLE BILL WAS $1487.00. THIS IS SUPPOSE TO TAKE CARE OF THE PROBLEM OF OVER HEATING. NEW HEAD PIPES $524.95, KIT,SESTAGE 1 AIC %)MM$139.95, KIT-EFI SUPER TUNER,SCREA $459.95, JOB CODE;0 TEC: JDK $81.00, DYNO TUNE$275.40. I HAVE PAID ALL EX…

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AFTER SITTING IN THE SUN APPROX. 8 HOURS, WHILE IN MOTION, ENGINE DIED APPROX. 2 SECONDS WHEN STOPPING, TURNING OR ACCELERATING. 1 TIME ENGINE SPUTTERED WHEN IT DIED AT A STOP, THE OTHER TIMES ENGINE JUST STOPPED RUNNING. STARTED RIGHT BACK UP. OK IF FUEL TANK AND PCM (SEAT) ARE COVERED OR BIKE IN GARAGE. BEEN TO DEALERSHIP TWICE, THEY WERE UNABLE TO VERIFY. DIED SEVERAL TIMES FROM 3/18/17.

Look up ODI 11143417 at NHTSA ↗

I'M EXPERIENCING ISSUES WITH MY TBW. CHECK ENGINE LIGHT CAME ON FOR THE FIRST TIME IN NOVEMBER AT THE END OF A CHARITY RIDE AND I THOUGHT PERHAPS THE PACK RIDE CAUSED IT TO OVERHEAT, AFTER SHUTTING THE BIKE OFF IT WENT AWAY BRIEFLY. DID SOME TROUBLESHOOTING ONLINE AND DISCOVERED THAT THE PLUGS ON THE ECM AND TB WERE TYPICALLY THE ISSUE SO CLEANED, ADDED DIELITHIUM GREASE TO THE CONNECTORS AND ISSUES WENT AWAY. HAPPENED AGAIN, THIS TIME I PULLED THE CEL CODES TO DISCOVER THE TGS AND ETC CODES WERE IN FAULT. AFTER MORE RESEARCH DECID…

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THE FRONT SPARK PLUG WIRE ON 2014 HARLEY DAVIDSON TOURING MOTORCYCLES IS ROUTED ALONG THE LEFT SIDE OF THE FRAME UNDER THE FUEL TANK. AT THE POINT WHERE THE FRONT SPARK PLUG WIRE EMERGES FROM BENEATH THE FUEL TANK, THE SPARK PLUG WIRE TOUCHES AND RUBS AGAINST THE FUEL TANK. THERE HAVE BEEN NUMEROUS REPORTS FROM OWNERS OF THESE MOTORCYCLES OF THE INSULATION BEING DAMAGED OVER TIME BY THE CONTINUOUS RUBBING ON THE TANK CREATING THE POTENTIAL FOR AN ELECTRICAL SHORT CIRCUIT AND FIRE AT THE FUEL TANK. THE POTENTIAL FOR A FIRE IS FURTHER SUPPORTE…

Look up ODI 10617216 at NHTSA ↗

AFTER SITTING IN THE SUN APPROX. 8 HOURS, WHILE IN MOTION, ENGINE DIED APPROX. 2 SECONDS WHEN STOPPING, TURNING OR ACCELERATING. 1 TIME ENGINE SPUTTERED WHEN IT DIED AT A STOP, THE OTHER TIMES ENGINE JUST STOPPED RUNNING. STARTED RIGHT BACK UP. OK IF FUEL TANK AND PCM (SEAT) ARE COVERED OR BIKE IN GARAGE. BEEN TO DEALERSHIP TWICE, THEY WERE UNABLE TO VERIFY. DIED SEVERAL TIMES FROM 3/18/17.

Look up ODI 11143417 at NHTSA ↗