| Wheels:Lugs/Nuts/Bolts/Studs | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 2100.0%ODI 10155764 · 16,002 mi2004 HARLEY DAVIDSON, SOFT TAIL FATBOY. STOCK WHEELS AND TIRES. TRAVELING AT APPROX. 75 MPH ON I-8 ENTERING YUMA AZ. ALL 5 BOLTS HOLDING THE MAIN DRIVE PULLEY TO THE REAR WHEEL BROKE OFF. ONE BOLT FLEW BACK AND HIT ANOTHER RIDER THUS CAUSING MINOR INJURY TO THE LEG. NOT REPORTED. BIKE DID NOT CRASH BUT WAS DAMAGED. PULLEY AND WHEEL WERE TAKEN TO HARLEY DAVIDSON, THEY ARE NOT INTERESTED IN FINDING THE CAUSE. MANY MECHANICS HAVE LOOKED AT THIS AND HAVE NEVER SEEN THIS BEFORE. BIKE HAS 16002 MILES AND THE BOLTS WERE LAST CHECKED AT 10KMILES FO… Look up ODI 10155764 at NHTSA ↗ | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. |
|---|
| Engine | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 1100.0%ODI 10910637 · 16,000 mi199-2005 TWIN CAM HARLEY DAVIDSON MOTORCYCLES HAVE A DEFECTIVE CAM CHAIN TENSIONER DESIGN. THESE PARTS CAN WEAR OUT IN SOME CASE IN LESS THAN 15,000 MILES AND REQUIRE AN EXPENSIVE REPLACEMENT COST RANGING FROM $800 TO OVER $8000. THE CAM CHAIN TENSIONER IS A SPRING DESIGN WITH A SMALL PLASTIC PAD. THERE ARE 2 CAM FOLLOWERS USED IN THE DESIGN. THE PADS WEAR AND THE PLASTIC IS DISTRIBUTED THROUGH THE OIL SYSTEM OF THE BIKE AND CAN CAUSE THE ENGINE TO FAIL. THIS IS THE FIRST TYPE OF FAILURE DUE TO THE CAM FOLLOWER. THE SECOND POSSIBLE FAILURE … Look up ODI 10910637 at NHTSA ↗ | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. |
|---|
| Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings | 1100.0%ODI 10198460 · 9,900 miFUEL LINE INSIDE OF MOTORCYCLE GAS TANK IS TOO LONG ON EARLIER MODELS OF H-D FUEL INJECTED MOTORCYCLES. IN TIME, VIBRATION WEARS A SMALL HOLE IN THIS LINE, CAUSING THE MOTOR TO STALL OUT WHEN STOPPING. IN EARLY 2004 I HAD TO BRAKE SUDDENLY AND THE BIKE STALLED. THE CAR BEHIND CAME VERY CLOSE TO REAR-ENDING ME. BEFORE I REALIZED WHAT HAPPEN, HE WAS ONLY A SHORT DISTANCE FROM MY REAR TIRE. I PULLED IN THE CLUTCH AND QUICKLY LET IT OUT TO START THE BIKE AGAIN BUT WAS IN FOURTH OR FIFTH GEAR SO I HAD TO QUICKLY DOWN-SHIFT TO FIRST TO GET MOVING AGA… Look up ODI 10198460 at NHTSA ↗ | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. |
|---|
| Power Train:Driveline | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 150.0%ODI 10155764 · 16,002 mi2004 HARLEY DAVIDSON, SOFT TAIL FATBOY. STOCK WHEELS AND TIRES. TRAVELING AT APPROX. 75 MPH ON I-8 ENTERING YUMA AZ. ALL 5 BOLTS HOLDING THE MAIN DRIVE PULLEY TO THE REAR WHEEL BROKE OFF. ONE BOLT FLEW BACK AND HIT ANOTHER RIDER THUS CAUSING MINOR INJURY TO THE LEG. NOT REPORTED. BIKE DID NOT CRASH BUT WAS DAMAGED. PULLEY AND WHEEL WERE TAKEN TO HARLEY DAVIDSON, THEY ARE NOT INTERESTED IN FINDING THE CAUSE. MANY MECHANICS HAVE LOOKED AT THIS AND HAVE NEVER SEEN THIS BEFORE. BIKE HAS 16002 MILES AND THE BOLTS WERE LAST CHECKED AT 10KMILES FO… Look up ODI 10155764 at NHTSA ↗ | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. |
|---|
| Seats | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 150.0%ODI 10428728 · 10,600 miWHEN REMOVING SEAT, LEFT SIDE ANGLE BRACKET THAT HOLDS SCREW, (1/4-20 THUMB SCREW), FELL TO FLOOR. THIS BRACKET WAS RIVETED TO THE PLASTIC SEAT PAN, IN A TRIANGULAR PATTERN. THE BRACKET, RIVETS, AND PLASTIC, ABOUT THE SIZE / SHAPE OF A NICKEL, FELL OUT IN ONE PIECE. THERE ARE SPIDER CRACKS IN THE SEAT PAN AROUND THE HOLE ON THE LEFT SIDE AND ON THE RIGHT SIDE BRACKET ASSEMBLY AREA ALSO. IF THE SEAT FAILS, CAUSING A SEAT/RIDER SHIFT, AT ANY SPEED, WILL MAKE MOTORCYCLE UNCONTROLLABLE. THIS NEEDS TO BE A RECALL. LOOKING ONLINE FOR A REPLACEMENT, M… Look up ODI 10428728 at NHTSA ↗ |
|---|
| Suspension:Rear | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 150.0%ODI 10213256 · 8,500 miREAR WHEEL BEARINGS WORN BADLY AT ONLY 8,500 MILES CREATING UNSTABLE CONDITION. BEARINGS ARE SEALED AND CAN NOT BE LUBRICATED. THERE IS ALSO NO MENTION OF MAINTENANCE OR INSPECTION REQUIREMENTS IN OWNERS MANUAL/MAINTENANCE INTERVALS. THIS IS A COMMON PROBLEM SINCE HARLEY DAVIDSON SWITCHED FROM GREASY BEARINGS TO THOSE OF THE SEALED TYPE. *TR Look up ODI 10213256 at NHTSA ↗ |
|---|
| Wheels:Rim | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 150.0%ODI 10156142 · 16,002 miON SATURDAY APRIL 15 AT APPROX. 3:30 PM PT TRAVELING EAST ON I-8, 1/2 MILE IN TO YUMA AZ, TRAVELING AT APPROX. 75 MPH, I HAD 5 BOLTS FAIL ON THE MAIN DRIVE PULLEY ATTACHED TO MY REAR WHEEL. ONE BOLT FLEW FORWARD AND ONE FLEW BACK AND STRUCK ANOTHER MOTORCYCLE RIDER IN THE LEFT SHIN CAUSING MINOR INJURY (FIRST AID ONLY). THE REAR WHEEL DIDN'T LOCK UP SO AN ACCIDENT WAS AVOIDED. THIS COULD HAVE HAD A VERY DIFFERENT OUT COME HAD I BEEN ON WET PAVEMENT WHICH WOULD HAVE MOST LIKELY CAUSED THE WHEEL TO LOCK WHEN ONE OF THE BOLTS HIT THE SWING ARM. … Look up ODI 10156142 at NHTSA ↗ | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. |
|---|