Auto Recall Watch
U.S. public vehicle records

Harley-Davidson SPORTSTER 1200R recalls by model year

Explore the records behind recurring owner reports.

Key facts

7 owner complaints analyzed

1 distinct recall campaigns

9,990 mi median reported failure mileage

Scope: 2004 to 2005 model years. Data updated: . 6 complaints include usable failure mileage. View data status.

This selection has limited data. It remains available for lookup but is excluded from search indexing.

Compare model years

Recalls by model year

All campaigns in the snapshot affecting each model year, including recalls announced years later.

Recall campaigns

Shared campaigns appear once in each affected model year.

2004
1
2005
1
Recall campaigns data
CategoryCount
20041
20051

2004: 1; 2005: 1

Year-by-year records

Harley-Davidson SPORTSTER 1200R model-year comparison
Model yearComplaintsRecallsChange in recalls
200441Not available
2005310

Recall history

1 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.

06V201000 · Service Brakes, Hydraulic:Foundation Components:Master Cylinder

Reported: 2006-06-08 (June 8, 2006) · Model years: 2004, 2005

ON CERTAIN MOTORCYCLES, THE FRONT MASTER BRAKE CYLINDER ASSEMBLY HAD BEEN BUILT WITH INADEQUATE LUBRICATION ON THE SECONDARY CUP. THIS COULD CAUSE THE SLIDING RESISTANCE OF THE PISTON TO BE EXCESSIVE, WHICH IN TURN COULD CAUSE THE RETURN OF THE PISTON TO BE SLOW UPON RELEASE OF THE BRAKE.

Consequence: THE PISTON MAY NOT RETURN COMPLETELY. IF THIS HAPPENS, THE REAR BRAKE LIGHT COULD REMAIN ILLUMINATED WHICH COULD CAUSE A CRASH OR INJURIES.

Remedy: DEALERS WILL REBUILD THE MASTER CYLINDER. THE RECALL BEGAN ON JULY 10, 2006. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.

NHTSA campaign record ↗
Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

7 unique complaints in this selection. Analysis snapshot: 2026-10-01.

85.7%Usable mileage6 / 7 records
100.0%Valid incident date7 / 7 records
100.0%Valid filing date7 / 7 records
100.0%Ordered incident and filing dates7 / 7 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component20042005
Service Brakes, Hydraulic:Foundation Components:Master Cylinder
250.0%
ODI 10164537 · 400 mi

DT*: THE CONTACT STATED NHTSA RECALL LETTER, #06V201000 WAS RECEIVED REGARDING THE MASTER CYLINDER. THE PARTS NEEDED TO REPAIR THE VEHICLE WERE NOT AVAILABLE AT THE LOCAL DEALERSHIP. THE MANUFACTURER CONFIRMED THE PARTS ARE NOT AVAILABLE. THE VEHICLE HAS NOT EXHIBITED PROBLEMS RELATING TO THE RECALL DEFECT.

Look up ODI 10164537 at NHTSA ↗

266.7%
ODI 10166370

SAFETY RECALL ON 2005 HARLEY DAVIDSON SPORTSTER1200R--- DEFECTIVE FRONT MASTER CYLINDER ASSEMBLY RECEIVED RECALL NOTICE ON 7/05/06. PROMISED RECALL KIT BY 7/10/06. AS OF TODAY ( 8/23/06 ) DEALER HAS STILL NOT RECEIVED RECALL KIT RESULTING IN ME DRIVING AN UNSAFE MOTORCYCLE!!! I WANT MY BIKE FIXED NOW!!!*JB

Look up ODI 10166370 at NHTSA ↗

Service Brakes, Hydraulic
250.0%
ODI 10164321 · 3,500 mi

DT*: THE CONTACT STATED THAT A RECALL LETTER WAS RECEIVED PERTAINING TO THE FRONT MASTER BRAKE CYLINDER ASSEMBLY. WHILE DRIVING AT NIGHT, THE BACK BRAKE LIGHTS MALFUNCTIONED AND WOULD NOT WARN VEHICLES TRAVELING FROM BEHIND THE MOTORCYCLE THAT IT WAS ABOUT TO STOP. THE MOTORCYCLE WAS TAKEN INTO THE DEALERS FOR REPAIRS AND THE PART WAS UNAVAILABLE. THE MANUFACTURER WAS CONTACTED AND THEY COULD NOT PROVIDE A TIME FRAME FOR WHEN THE PARTS WOULD BE AVAILABLE. THE CONTACT WAS WAITING FOR OVER TWO MONTHS FOR REMEDY ON THE RECALL.

Look up ODI 10164321 at NHTSA ↗

00.0%

No examples available for this selection.

Engine
00.0%

No examples available for this selection.

133.3%
ODI 10493098 · 21,000 mi

MY HARLEY DAVIDSON MOTORCYCLE THE MOTOR LOCKED UP, CAUSING A SKID, THIS HAPPENED AT LOW SPEEDS BUT HAD IT HAPPENED ON THE INTERSTATE SOMEONE COULD HAVE BEEN KILLED, OR HURT FOR LIFE. THE REASON THE MOTOR LOCKED UP WAS BECAUSE SCREWS FROM THE AIR FILTER VIBRATED LOSE AND WERE SUCKED INTO THE MOTOR CAUSING THE MOTOR TO LOCK UP. HARLEY DAVIDSON HAS A KNOWN PROBLEM WITH VIBRATIONS, SO PUTTING SCREWS IN A PLACE THAT CAN BE SUCKED INTO THE MOTOR IS A FLAW, AND THIS PROBLEM NEEDS TO BE RESOLVED BEFORE SOMEONE DOES GET KILLED. THESE SCREWS CAN'T BEEN S…

Look up ODI 10493098 at NHTSA ↗

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Service Brakes, Hydraulic:Foundation Components:Master CylinderToo few reports for a range6,580 mi3 (sparse)
ODI 10164537 · 400 mi

DT*: THE CONTACT STATED NHTSA RECALL LETTER, #06V201000 WAS RECEIVED REGARDING THE MASTER CYLINDER. THE PARTS NEEDED TO REPAIR THE VEHICLE WERE NOT AVAILABLE AT THE LOCAL DEALERSHIP. THE MANUFACTURER CONFIRMED THE PARTS ARE NOT AVAILABLE. THE VEHICLE HAS NOT EXHIBITED PROBLEMS RELATING TO THE RECALL DEFECT.

Look up ODI 10164537 at NHTSA ↗

ODI 10166552 · 17,365 mi

DT*: THE CONTACT STATED THE VEHICLE'S BRAKES WERE INOPERABLE. THERE WAS A NHTSA RECALL, #06V201000, REGARDING THE MASTER CYLINDER. THE PARTS NEEDED TO REPAIR THE VEHICLE WERE NOT AVAILABLE AT THE LOCAL DEALERSHIP. THE MANUFACTURER CONFIRMED THE PARTS WERE NOT AVAILABLE.

Look up ODI 10166552 at NHTSA ↗

ODI 10167853 · 6,580 mi

FAILURE OF FRONT BRAKE. NEAR WRECK WITH STOPPING CAR. CANNOT CORRECT PROBLEM. DEALER CANNOT GET REPAIR PARTS. THIS IS AN ONGOING PROBLEM THAT IS GETTING WORSE. PROBLEM IS INTERMITTENT BUT GETTING MORE FREQUENT. *JB

Look up ODI 10167853 at NHTSA ↗

Service Brakes, HydraulicToo few reports for a range8,450 mi2 (sparse)
ODI 10164321 · 3,500 mi

DT*: THE CONTACT STATED THAT A RECALL LETTER WAS RECEIVED PERTAINING TO THE FRONT MASTER BRAKE CYLINDER ASSEMBLY. WHILE DRIVING AT NIGHT, THE BACK BRAKE LIGHTS MALFUNCTIONED AND WOULD NOT WARN VEHICLES TRAVELING FROM BEHIND THE MOTORCYCLE THAT IT WAS ABOUT TO STOP. THE MOTORCYCLE WAS TAKEN INTO THE DEALERS FOR REPAIRS AND THE PART WAS UNAVAILABLE. THE MANUFACTURER WAS CONTACTED AND THEY COULD NOT PROVIDE A TIME FRAME FOR WHEN THE PARTS WOULD BE AVAILABLE. THE CONTACT WAS WAITING FOR OVER TWO MONTHS FOR REMEDY ON THE RECALL.

Look up ODI 10164321 at NHTSA ↗

ODI 10229060 · 13,400 mi

TL*THE CONTACT OWNED A 2004 HARLEY DAVIDSON SPORTSTER. WHILE DRIVING APPROXIMATELY 65 MPH, THE CONTACT APPLIED THE BRAKE TO SLOW DOWN, BUT THE BRAKES LOCKED AND NEVER UNLOCKED. THE VEHICLE SLID TO A STOP ON ITS SIDE AND THE CONTACT SUSTAINED INJURIES. THE MOTORCYCLE WAS SEVERELY DAMAGED. THERE WAS NO POLICE REPORT. THE CURRENT AND FAILURE MILEAGES WERE 13,400. UPDATED 07/08/08. *BF UPDATED *JB

Look up ODI 10229060 at NHTSA ↗

EngineToo few reports for a range21,000 mi1 (sparse)
ODI 10493098 · 21,000 mi

MY HARLEY DAVIDSON MOTORCYCLE THE MOTOR LOCKED UP, CAUSING A SKID, THIS HAPPENED AT LOW SPEEDS BUT HAD IT HAPPENED ON THE INTERSTATE SOMEONE COULD HAVE BEEN KILLED, OR HURT FOR LIFE. THE REASON THE MOTOR LOCKED UP WAS BECAUSE SCREWS FROM THE AIR FILTER VIBRATED LOSE AND WERE SUCKED INTO THE MOTOR CAUSING THE MOTOR TO LOCK UP. HARLEY DAVIDSON HAS A KNOWN PROBLEM WITH VIBRATIONS, SO PUTTING SCREWS IN A PLACE THAT CAN BE SUCKED INTO THE MOTOR IS A FLAW, AND THIS PROBLEM NEEDS TO BE RESOLVED BEFORE SOMEONE DOES GET KILLED. THESE SCREWS CAN'T BEEN S…

Look up ODI 10493098 at NHTSA ↗

Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

1 reports2024-112026-10

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-110None

No examples available for this selection.

2024-120None

No examples available for this selection.

2025-010None

No examples available for this selection.

2025-020None

No examples available for this selection.

2025-030None

No examples available for this selection.

2025-040None

No examples available for this selection.

2025-050None

No examples available for this selection.

2025-060None

No examples available for this selection.

2025-070None

No examples available for this selection.

2025-080None

No examples available for this selection.

2025-090None

No examples available for this selection.

2025-100None

No examples available for this selection.

2025-110None

No examples available for this selection.

2025-120None

No examples available for this selection.

2026-010None

No examples available for this selection.

2026-020None

No examples available for this selection.

2026-030None

No examples available for this selection.

2026-040None

No examples available for this selection.

2026-050None

No examples available for this selection.

2026-060None

No examples available for this selection.

2026-070None

No examples available for this selection.

2026-080None

No examples available for this selection.

2026-090None

No examples available for this selection.

2026-10 (partial)0None

No examples available for this selection.

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 23 reports

2004: 3 complaints · 2005: 2 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
2004003
2005122
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
2004400
2005300

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentService Brakes, Hydraulic:Foundation Components:Master CylinderService Brakes, HydraulicEngine
Service Brakes, Hydraulic:Foundation Components:Master Cylinder—00
Service Brakes, Hydraulic0—0
Engine00—

Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

0 patterns with matching reports.

No narratives match the published patterns.