Reported: 2006-12-19 (December 19, 2006) · Model years: 2007
ON CERTAIN MOTORCYCLES, AS A RESULT OF A GREATER BODY THICKNESS THAN USED IN PREVIOUS MODEL YEARS, THE VOLTAGE REGULATOR MAY CONTACT THE FRONT FENDER UNDER CERTAIN CONDITIONS. IN SOME CASES THIS CONTACT MAY ALLOW THE FRONT FENDER TO CATCH ON THE TOP SIDE OF THE REGULATOR BODY WHICH COULD IMPEDE THE OPERATOR'S ABILITY TO STEER THE VEHICLE.
Consequence: THIS COULD RESULT IN A CRASH WHICH COULD CAUSE INJURY OR DEATH TO THE RIDER.
Remedy: ON MOTORCYCLES WHICH DO NOT HAVE ACCESSORY ENGINE GUARDS, DEALERS WILL INSTALL AN INTERMEDIATE MOUNTING BRACKET THAT WILL RELOCATE THE VOLTAGE REGULATOR TO A POSITION WHICH PROVIDES MORE CLEARANCE FROM THE FRONT FENDER. ON VEHICLES WITH AN ACCESSORY ENGINE GUARDS, DEALERS WILL INSTALL THE THINNNER DIMENSION VOLTAGE REGULATOR TO AVOIDE THE FRONT FENDER CLEARANCE PROBLEM. THE RECALL BEGAN ON JANUARY 22, 2007. A SECOND CUSTOMER LETTER REFLECTING THE ABOVE REMEDY WILL BE SENT TO OWNERS ON MARCH 16, 2007. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
Reported: 2007-02-01 (February 1, 2007) · Model years: 2007
CERTAIN SPORTSTER AND DYNA MODEL MOTORCYCLES WERE BUILT WITH AN INCORRECT FRONT TIRE.
Consequence: THIS INCORRECT TIRE COULD CAUSE PERFORMANCE ISSUES, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT THE FRONT TIRE AND REPLACE IT IF NECESSARY. THE RECALL BEGAN ON MARCH 5, 2007. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
NHTSA campaign record ↗07V296000 · Engine And Engine Cooling:Exhaust System:Manifold/Header/Muffler/Tail Pipe
Reported: 2007-07-11 (July 11, 2007) · Model years: 2007
CERTAIN MOTORCYCLES WERE BUILT WITH A CONDITION WHEREBY THE PANT LEG OF SOME RIDERS CAN HAVE DIRECT CONTACT WITH THE EXHAUST PIPE.
Consequence: THIS CONDITION COULD CAUSE THE PANT LEG TO CHAR OR BURN, WHICH COULD LEAD TO THE POSSIBILITY OF INJURY TO THE RIDER.
Remedy: DEALERS WILL ADD A NEW EXHAUST SHIELD WHICH PROVIDES ADDITIONAL COVERAGE OFTHE EXHAUST PIPE. THE RECALL BEGAN ON JULY 12, 2007. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.
Data completeness
5 unique complaints in this selection. Analysis snapshot: 2026-10-01.
80.0%Usable mileage4 / 5 records
100.0%Valid incident date5 / 5 records
100.0%Valid filing date5 / 5 records
100.0%Ordered incident and filing dates5 / 5 records
Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.
Problems by model year
Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.
Component complaint heatmap
Component
2003
2006
2007
Engine And Engine Cooling
0Unavailable
No examples available for this selection.
250.0%ODI 10167858 · 800 mi
DT*: THE CONTACT STATED WHILE COMING TO A STOP AND ALSO WHILE IDLING, THE VEHICLE BACK FIRED. THE DEALER DETERMINED THIS WAS A CHARACTERISTIC OF THE VEHICLE.
TL*THE CONTACT OWNS A 2006 HARLEY DAVIDSON XL883R. WHILE DRIVING 70 MPH, THE CONTACT NOTICED SMOKE COMING FROM THE ENGINE. THE DEALER STATED THAT THE TYPE OF FUEL HE USED CAUSED THE SMOKE. THE ENGINE SIZE, PURCHASE DATE, AND # OF CYLINDERS WERE UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE 1,600.
THE COMPENSATOR SPROCKET BEGAN TO THUMP AND KNOCK ON CURBSIDE STARTING, INDICATING WEAR. IT ONLY HAPPENS WITH THE BIKE IN GEAR AND THE CLUTCH DEPRESSED. IT DOES NOT HAPPEN IN NEUTRAL. IT CLEARED UP WITHIN 30 MINUTES, AND I CHANGED THE GEAR OIL, HOWEVER NOW I AM AFRAID TO DRIVE IT BECAUSE IF IT GOES COMPLETELY IT WILL DISTRIBUTE METAL SHARDS THROUGHOUT THE GEAR BOX AND LOCK UP THE ENGINE POTENTIALLY CAUSING A SKID AND ACCIDENT. CLEARLY THIS IS A SAFETY ISSUE. REPAIR COSTS ARE $410.00. I HAVE 48,000 MILES ON THIS BIKE. HARLEY IS AWARE OF…
Service Brakes, Hydraulic:Foundation Components:Master Cylinder
0Unavailable
No examples available for this selection.
125.0%ODI 10330883 · 5,800 mi
TL*THE CONTACT OWNS A 2006 HARLEY DAVIDSON SPORTSTER MOTORCYCLE. THE CONTACT NOTICED THE BRAKE LEVER WAS LOOSE. THE BRAKES WERE BLED; HOWEVER, THE PROBLEM WAS NOT CORRECTED. THE DEALER THEN REPLACED THE BRAKE LEVER AND REBUILT MASTER CYLINDER. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE FAILURE MILEAGE WAS APPROXIMATELY 5,800. THE CURRENT MILEAGE WAS APPROXIMATELY 6,200. UPDATED 7/16/10 *CN UPDATED 07/22/10*JB
Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.
Failure mileage by component
Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.
Component failure mileage distribution
Component
Mileage range (25th–75th percentile)
Median
Usable records
Examples
Engine And Engine Cooling
Too few reports for a range
800 mi
1 (sparse)
ODI 10167858 · 800 mi
DT*: THE CONTACT STATED WHILE COMING TO A STOP AND ALSO WHILE IDLING, THE VEHICLE BACK FIRED. THE DEALER DETERMINED THIS WAS A CHARACTERISTIC OF THE VEHICLE.
TL*THE CONTACT OWNS A 2006 HARLEY DAVIDSON XL883R. WHILE DRIVING 70 MPH, THE CONTACT NOTICED SMOKE COMING FROM THE ENGINE. THE DEALER STATED THAT THE TYPE OF FUEL HE USED CAUSED THE SMOKE. THE ENGINE SIZE, PURCHASE DATE, AND # OF CYLINDERS WERE UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE 1,600.
THE COMPENSATOR SPROCKET BEGAN TO THUMP AND KNOCK ON CURBSIDE STARTING, INDICATING WEAR. IT ONLY HAPPENS WITH THE BIKE IN GEAR AND THE CLUTCH DEPRESSED. IT DOES NOT HAPPEN IN NEUTRAL. IT CLEARED UP WITHIN 30 MINUTES, AND I CHANGED THE GEAR OIL, HOWEVER NOW I AM AFRAID TO DRIVE IT BECAUSE IF IT GOES COMPLETELY IT WILL DISTRIBUTE METAL SHARDS THROUGHOUT THE GEAR BOX AND LOCK UP THE ENGINE POTENTIALLY CAUSING A SKID AND ACCIDENT. CLEARLY THIS IS A SAFETY ISSUE. REPAIR COSTS ARE $410.00. I HAVE 48,000 MILES ON THIS BIKE. HARLEY IS AWARE OF…
Service Brakes, Hydraulic:Foundation Components:Master Cylinder
Too few reports for a range
5,800 mi
1 (sparse)
ODI 10330883 · 5,800 mi
TL*THE CONTACT OWNS A 2006 HARLEY DAVIDSON SPORTSTER MOTORCYCLE. THE CONTACT NOTICED THE BRAKE LEVER WAS LOOSE. THE BRAKES WERE BLED; HOWEVER, THE PROBLEM WAS NOT CORRECTED. THE DEALER THEN REPLACED THE BRAKE LEVER AND REBUILT MASTER CYLINDER. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE FAILURE MILEAGE WAS APPROXIMATELY 5,800. THE CURRENT MILEAGE WAS APPROXIMATELY 6,200. UPDATED 7/16/10 *CN UPDATED 07/22/10*JB
Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.
Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.
Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
Month
Complaints
Campaigns announced
Examples
2024-11
0
None
No examples available for this selection.
2024-12
0
None
No examples available for this selection.
2025-01
0
None
No examples available for this selection.
2025-02
0
None
No examples available for this selection.
2025-03
0
None
No examples available for this selection.
2025-04
0
None
No examples available for this selection.
2025-05
0
None
No examples available for this selection.
2025-06
0
None
No examples available for this selection.
2025-07
0
None
No examples available for this selection.
2025-08
0
None
No examples available for this selection.
2025-09
0
None
No examples available for this selection.
2025-10
0
None
No examples available for this selection.
2025-11
0
None
No examples available for this selection.
2025-12
0
None
No examples available for this selection.
2026-01
0
None
No examples available for this selection.
2026-02
0
None
No examples available for this selection.
2026-03
0
None
No examples available for this selection.
2026-04
0
None
No examples available for this selection.
2026-05
0
None
No examples available for this selection.
2026-06
0
None
No examples available for this selection.
2026-07
0
None
No examples available for this selection.
2026-08
0
None
No examples available for this selection.
2026-09
0
None
No examples available for this selection.
2026-10 (partial)
0
None
No examples available for this selection.
Emerging complaint spikes
Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.
This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.
No complete months meet the spike thresholds for this selection.
Equal-age model-year comparison
Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.
2006: 3 complaints · 2007: 0 complaints
Equal observation windows
Model year
Through age 0
Through age 1
Through age 2
2006
3
3
3
2007
0
0
0
Date coverage across each selected cohort
Date basis for all complaints in selected model years
Year
Incident dates used
Filing date fallbacks
Excluded dates
2006
4
0
0
2007
1
0
0
Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.
Components reported together
Each cell counts unique complaints naming both components. Open a nonzero cell for examples.
Component co-occurrence matrix
Component
Engine And Engine Cooling
Engine And Engine Cooling:Engine
Power Train
Service Brakes, Hydraulic:Foundation Components:Master Cylinder
Engine And Engine Cooling
—
0
0
0
Engine And Engine Cooling:Engine
0
—
0
0
Power Train
0
0
—
0
Service Brakes, Hydraulic:Foundation Components:Master Cylinder
0
0
0
—
Co-reporting does not establish that one component caused another concern.
Recurring narrative patterns
Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.
1 patterns with matching reports.
Stalling or loss of power
1 mentions · 20.0% of complaints
Median mileage: Unavailable (0 usable records).
ODI 10167865
IN MAY OF 2006 I PURCHASED A NEW HARLEY DAVIDSON 883R SPORTSTER. SINCE THE FIRST DAY THE VEHICLE HAS HAD AN ONGOING BACK FIRE THAT THE DEALERSHIP CANNOT OR IS NOT ABLE TO CORRECT. THE BACK FIRING ISSUE OCCURS WHEN THROTTLING OFF OF IDLE. ON OCCASION, THE BACK FIRE WILL CAUSE THE ENGINE TO STALL AND STOP RUNNING. THIS HAS OCCURRED REGULARLY AND IN ONE INSTANCE THE DEAD ENGINE CAUSED ME TO BE STOPPED AT A BUSY TRAFFIC LIGHT CONTROLLED INTERSECTION WITH TRAFFIC BEARING DOWN ON ME AND MY STOPPED VEHICLE. I WAS FORTUNATE ENOUGH TO HAVE THE WIT …