Auto Recall Watch
U.S. public vehicle records

2008 Kawasaki KLR650 problems and owner complaints

Explore the records behind recurring owner reports.

Key facts

116 owner complaints analyzed

1 distinct recall campaigns

2,000 mi median reported failure mileage

Scope: 2008 model year. Data updated: . 110 complaints include usable failure mileage. View data status.

Owner-reported patterns

Most common problems

Exterior Lighting is the most frequently named component, appearing in 79 of 116 complaints (68.1%). A complaint can name multiple components.

Recurring terms in complaint narratives
TopicMatching reportsShare of complaints
Electrical and battery issues97.8%
Fuel system concerns21.7%
Transmission and shifting10.9%

Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.

Component breakdown

Number of unique complaints naming each component. Top eight shown.

Exterior Lighting
79
Structure
8
Engine And Engine Cooling
6
Exterior Lighting:Turn Signal
6
Suspension:Rear:Shock Absorber
6
Electrical System
4
Engine And Engine Cooling:Engine
4
Engine And Engine Cooling:Exhaust System
2
Component breakdown data
CategoryCount
Exterior Lighting79
Structure8
Engine And Engine Cooling6
Exterior Lighting:Turn Signal6
Suspension:Rear:Shock Absorber6
Electrical System4
Engine And Engine Cooling:Engine4
Engine And Engine Cooling:Exhaust System2

Exterior Lighting: 79; Structure: 8; Engine And Engine Cooling: 6; Exterior Lighting:Turn Signal: 6; Suspension:Rear:Shock Absorber: 6; Electrical System: 4; Engine And Engine Cooling:Engine: 4; Engine And Engine Cooling:Exhaust System: 2

Reported problems by failure mileage

Complaint counts in mileage bands. These are not failure rates per vehicle or mile.

Under 25,000
110
25,000 to 49,999
0
50,000 to 74,999
0
75,000 to 99,999
0
100,000 to 149,999
0
150,000 and above
0
Reported problems by failure mileage data
CategoryCount
Under 25,000110
25,000 to 49,9990
50,000 to 74,9990
75,000 to 99,9990
100,000 to 149,9990
150,000 and above0

Under 25,000: 110; 25,000 to 49,999: 0; 50,000 to 74,999: 0; 75,000 to 99,999: 0; 100,000 to 149,999: 0; 150,000 and above: 0

Under 25,000 miles has the most reports with usable mileage (110). 6 complaints have missing, zero or invalid mileage.

Complaints over time

Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.

2007
4
2008
95
2009
3
2010
7
2011
1
2012
3
2018
3
Complaints over time data
CategoryCount
20074
200895
20093
20107
20111
20123
20183

2007: 4; 2008: 95; 2009: 3; 2010: 7; 2011: 1; 2012: 3; 2018: 3

Pattern summary

Exterior Lighting leads the component reports. Electrical and battery issues appears in 9 complaint narratives. Fuel system concerns appears in 2 complaint narratives. Transmission and shifting appears in 1 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.

Calculated from recorded counts. An AI narrative has not been published for this selection.

Complaint evidence

Examples provide context, not a representative sample or a verified diagnosis.

Owner report 10235076 · 2008-07-20 (July 20, 2008)

CERTAIN RUBBER COMPONENTS ON THE MOTORCYCLE HAVE DRIED OUT AND ARE CRUMBLING. THE FOLLOWING ARE EXAMPLES A) TURN SIGNAL STALKS HAVE FALLEN OFF WITHOUT PRIOR NOTICE WHICH COULD CAUSE AN ACCIDENT DUE TO THE OTHER TRAFFIC NOT SEEING YOUR TURN SIGNAL B) WINDSHIELD RETAINING WELL NUTS HAVE CRUMBLED AND THE WINDSHIELD COULD COME LOOSE OR OFF AT HWY SPEEDS CAUSING INJURY TO THE DRIVER AND POSSIBLE ACCIDENT C) RUBBER BOOT ON THE POSITIVE TERMINAL OF THE STARTER HAS DRYROTTED AND IS CRUMBLING. THIS COULD CAUSE A POSSIBLE SHORT IN THE ELECTRICAL SYSTE…

Owner-reported narrative. 5,500 miles reported. Look up ODI 10235076 at NHTSA ↗

Owner report 10235148 · 2008-07-21 (July 21, 2008)

2008 KAWASAKI KLR650 MOTORCYCLE. -SUBJECT: TURN SIGNAL DEGRADATION AND ULTIMATE FAILURE OF MANUFACTURED MATERIAL. -THE RIGHT REAR TURN SIGNAL ON MY MOTORCYCLE FAILED WITHOUT WARNING OR DUE CAUSE. I ARRIVED AT MY OFFICE TO FIND THE REAR INDICATOR HANGING BY THE WIRES WITH NO STRUCTURAL SUPPORT LEFT BY THE MATERIAL USED TO MANUFACTURE IT. IT APPEARS THE MATERIAL WAS WEAK AND ROTTED FROM EXPOSURE TO VIBRATION AND UV LIGHT. THE SIGNAL REMAINED OPERATIONAL, BUT COULD NOT BE LEFT ATTACHED BY ONLY THE ELECTRICAL WIRING. -DEALER REPLACED THE INDICA…

Owner-reported narrative. 7,000 miles reported. Look up ODI 10235148 at NHTSA ↗

Owner report 10236574 · 2008-07-31 (July 31, 2008)

TL*THE CONTACT OWNS A 2008 KAWASAKI KLR650. HE WAS DRIVING 55MPH ON HIS MOTORCYCLE AND IT SHUT OFF WITHOUT WARNING. THE DEALER STATED THAT THE WIRES WERE RUBBING UNDERNEATH THE GAS TANK. WHEN THE WIRES RUBBED TOGETHER THEY BLEW A FUSE AND CAUSED THE ENGINE TO SHUT OFF. THE MECHANIC HAS BEEN UNSUCCESSFUL AT REPAIRING THE MOTORCYCLE FOR TWO WEEKS. THE FAILURE MILEAGE AND CURRENT MILEAGE WAS 1,600.

Owner-reported narrative. 1,600 miles reported. Look up ODI 10236574 at NHTSA ↗

Owner report 10240891 · 2008-09-04 (September 4, 2008)

SHORTED WIRING HARNESS UNDER GAS TANK RESULTING IN FAILURE OF 20 AMP MAIN FUSE. *TR

Owner-reported narrative. 4,500 miles reported. Look up ODI 10240891 at NHTSA ↗

Owner report 10334599 · 2010-06-04 (June 4, 2010)

THE STARTER GEAR SHAFT CAN MIGRATE OUT IN THE LEFT SIDE ENGINE COVER, LEAVING THE GEAR UNSUPPORTED ON THE INBOARD SIDE AND ALLOWING A WASHER TO MIGRATE LOOSE INTO THE ENGINE--POTENTIALLY CAUSING THE TRANSMISSION TO LOCK UP OR THE TIMING CHAIN TO SKIP TEETH AND CAUSE THE INTAKE OR EXHAUST VALVES TO HIT THE PISTON TOP, BENDING VALVES AND MAKING THE ENGINE INOPERABLE. *TR

Owner-reported narrative. 3,500 miles reported. Look up ODI 10334599 at NHTSA ↗

Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

116 unique complaints in this selection. Analysis snapshot: 2026-09-30.

94.8%Usable mileage110 / 116 records
100.0%Valid incident date116 / 116 records
100.0%Valid filing date116 / 116 records
100.0%Ordered incident and filing dates116 / 116 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component2017202220232024
Exterior Lighting
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Engine And Engine Cooling:Engine
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Engine And Engine Cooling
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Steering
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

1487.5%
ODI 11535256

Motorcycle with ML serial numbers have been overtorqued steering bearing nuts from factory, multiple problems showing up. Steering on mine locked up in a turn, but was able to force it to straighten out. Kawasaki is aware they overtorqued (via multiple sources) but has not released a tech bulletin, or service recall on a dangerous situation. Slow speeds steering will have a tight bind at the 12" position, and will have a hard time turning left or right out of the tight spot. Occasionally, turning back into the 12 position will cause a bind/catc…

Look up ODI 11535256 at NHTSA ↗

00.0%

No examples available for this selection.

Engine
00.0%

No examples available for this selection.

1100.0%
ODI 11481956

After driving for 1.5 hours the engine will not start. There's less than 600 miles driven.

Look up ODI 11481956 at NHTSA ↗

16.3%
ODI 11582029

Steering bearing overtorqued by factory, dealer warranty loostened and readjusted, initial tendency, failure to return to neutral, rough bearing feeling, caused many near misses with vehicles ahead, problem unresolved, I can feel it, dealer can not. Contra Costa Powersports, 1150 Concord Ave Ste 100, Concord, CA 94520 [phone removed]. Issue regarding drive train, false neutral. Potentially hazardous conditions occurred three times. Pulled over to adjust GPS, engine running, shifted to neutral, neutral light illuminated on dash, put the side st…

Look up ODI 11582029 at NHTSA ↗

1100.0%
ODI 11694562 · 86,000 mi

The contact owns a 2024 Kawasaki KLR650. The contact stated that while riding approximately 2-3 MPH, the ABS engaged independently. The contact stated that there was an ABS module failure as well. No warning light was illuminated. The contact stated that the motorcycle downshifted unexpectedly without the clutch being activated. An independent mechanic was contacted. The contact exited the motorcycle and walked the motorcycle to the closest shop. The motorcycle was taken to an independent mechanic, where it was diagnosed, and determined that t…

Look up ODI 11694562 at NHTSA ↗

Electrical System
00.0%

No examples available for this selection.

1100.0%
ODI 11481956

After driving for 1.5 hours the engine will not start. There's less than 600 miles driven.

Look up ODI 11481956 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Structure
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Engine And Engine Cooling:Engine:Gasoline
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Exterior Lighting927–4,009 mi2,100 mi78
ODI 10234941 · 4,865 mi

TURN SIGNAL MOUNT DRY ROTS AND FALLS OFF POSSIBLE CAUSE OF INJURY FROM SIGNAL ITSELF. OTHER PROBLEM IS IT COULD FALL OFF WITHOUT RIDER KNOWING IT AND COULD BE INVOLVED IN CRASH FROM LACK OF SIGNAL GIVEN TO OTHER VEHICLES ON THE ROAD. *TR

Look up ODI 10234941 at NHTSA ↗

ODI 10235031 · 2,000 mi

2008 KAWASAKI KLR 650 TURN SIGNAL SUPPORT FAILURE. THE RUBBER BOOT THAT HOLDS THE TURN SIGNAL ONTO THE MOUNTING LOCATION HAS SHEARED OFF COMPLETELY ON ONE, AND PARTIALLY ON ANOTHER. *TR

Look up ODI 10235031 at NHTSA ↗

ODI 10235041 · 12,500 mi

2008 KAWASAKI KLR 650 RIGHT REAR TURN SIGNAL HAS FALLEN OFF. THERE IS NO SIGN OF DAMAGE TO THE SIGNAL FROM A COLLISION. THE RUBBER HOUSING HOLDING THE SIGNAL HAS TORN AWAY. *TR

Look up ODI 10235041 at NHTSA ↗

Structure350–3,750 mi800 mi7
ODI 10225426 · 50 mi

DEFECTIVE RUBBER PARTS/ RUBBER DRY ROT ON BIKE LESS THAN A YEAR OLD. MUFFLER BOLT FELL OFF DURING TRAVEL WHICH COULD HAVE CAUSED MUFFLER TO COME OFF DURING OPERATION. *TR

Look up ODI 10225426 at NHTSA ↗

ODI 10235076 · 5,500 mi

CERTAIN RUBBER COMPONENTS ON THE MOTORCYCLE HAVE DRIED OUT AND ARE CRUMBLING. THE FOLLOWING ARE EXAMPLES A) TURN SIGNAL STALKS HAVE FALLEN OFF WITHOUT PRIOR NOTICE WHICH COULD CAUSE AN ACCIDENT DUE TO THE OTHER TRAFFIC NOT SEEING YOUR TURN SIGNAL B) WINDSHIELD RETAINING WELL NUTS HAVE CRUMBLED AND THE WINDSHIELD COULD COME LOOSE OR OFF AT HWY SPEEDS CAUSING INJURY TO THE DRIVER AND POSSIBLE ACCIDENT C) RUBBER BOOT ON THE POSITIVE TERMINAL OF THE STARTER HAS DRYROTTED AND IS CRUMBLING. THIS COULD CAUSE A POSSIBLE SHORT IN THE ELECTRICAL SYSTE…

Look up ODI 10235076 at NHTSA ↗

ODI 10235142 · 2,000 mi

1. NO EVENTS PRECIPITATED THE EQUIPMENT FAILURE. IT WAS PURELY NORMAL USE. 2. THE TURN SIGNAL MOUNTING SYSTEM CRACKED AND COMPLETELY SEPARATED FROM THE MOUNTING AREA. THIS HAPPENED ON BOTH RIGHT & LEFT REAR TURN SIGNALS. 3. THE LEFT REAR TURN SIGNAL WAS REPLACED UNDER WARRANTY FROM THE DEALER WITH THE SAME HARDWARE THAT WAS ORIGINAL TO THE MOTORCYCLE. THE RIGHT REAR IS STILL BROKEN BUT KEPT IN PLACE WITH DUCT TAPE UNTIL UPGRADED REPLACEMENT HARDWARE IS AVAILABLE FROM KAWASAKI. *TR

Look up ODI 10235142 at NHTSA ↗

Engine And Engine Cooling6,100–16,300 mi7,500 mi5
ODI 10313024 · 7,500 mi

2008 KAWASAKI KLR 650 ENGINE USES AN ABNORMAL AMOUNT OF OIL, LEADING TO ENGINE SEIZURE/FAILURE/COSTLY DAMAGE. *TR

Look up ODI 10313024 at NHTSA ↗

ODI 10334599 · 3,500 mi

THE STARTER GEAR SHAFT CAN MIGRATE OUT IN THE LEFT SIDE ENGINE COVER, LEAVING THE GEAR UNSUPPORTED ON THE INBOARD SIDE AND ALLOWING A WASHER TO MIGRATE LOOSE INTO THE ENGINE--POTENTIALLY CAUSING THE TRANSMISSION TO LOCK UP OR THE TIMING CHAIN TO SKIP TEETH AND CAUSE THE INTAKE OR EXHAUST VALVES TO HIT THE PISTON TOP, BENDING VALVES AND MAKING THE ENGINE INOPERABLE. *TR

Look up ODI 10334599 at NHTSA ↗

ODI 10334646 · 6,100 mi

COVER SIDE HOLE THAT LOWER STARTER GEAR PIN RIDES IN IS MILLED TOO DEEP AND CAN RESULT IN SEVERE ENGINE DAMAGE. WHILE INSTALLING A BALANCER TENSION SPRING UPGRADE (ANOTHER ISSUE WITH THESE MOTORCYCLES) I FOUND I HAD THIS ISSUE. I HAD TO INSTALL A SPACER TO FIX AND PREVENT THE OTHER SIDE FROM COMING OUT OF ENGINE SIDE HOLE AND CAUSING DAMAGE. *TR

Look up ODI 10334646 at NHTSA ↗

Exterior Lighting:Turn Signal687–1,200 mi800 mi5
ODI 10235391 · 350 mi

MY DIRECTIONAL SIGNALS FALL OF. THE RUBBER POST/BRACKET FAILS. THE BIKE IS ONLY ABOUT A MONTH OLD AND TWO HAVE ALREADY FAILED! *TR

Look up ODI 10235391 at NHTSA ↗

ODI 10237409 · 687 mi

RIGHT REAR TURN SIGNAL FELL OFF VEHICLE. VEHICLE HAS ONLY 700 MILES ON IT, AND HAS NOT BEEN IN ANY ACCIDENTS OR THE LIKE. *TR

Look up ODI 10237409 at NHTSA ↗

ODI 10238603 · 800 mi

I HAVE A 2008 KAWASAKI KLR650, BOTH REAR BLINKER RUBBER MOUNTS BROKE AND THE BLINKERS WERE JUST HANGING BY THE WIRES WHEN I GOT HOME. I AM ASSUMING THAT THE RUBBER USED BECOMES BRITTLE AND BREAKS FROM VIBRATION. THE BIKE ONLY HAS 800 MILES ON IT AND IS A LITTLE OVER A YEAR OLD. THIS IS A FACTORY DEFECT THAT OTHERS HAVE REPORTED AS WELL. *TR

Look up ODI 10238603 at NHTSA ↗

Suspension:Rear:Shock Absorber1,388–1,508 mi1,500 mi5
ODI 10202918 · 1,200 mi

SHOCK PRELOAD ADJUSTER ON MY 2008 KAWASAKI KLR 650 BROKE. EVERY 08 KLR I KNOW OF, THIS PART HAS FAILED. AT THIS TIME THE REPLACEMENT PARTS ARE FAILING JUST AS FAST. KAWASAKI SO FAR IS REPLACEING THE PARTS UNDER WARENTY, HOW EVER THEY HAVENT UPGRADED THE THE PART TO PREVENT FAILER, YET. I HOPE THIS IS THE CORRECT ACTION TO INITIATE A RECALL.

Look up ODI 10202918 at NHTSA ↗

ODI 10203570 · 1,900 mi

REAR PRE-LOAD ADJUSTER ON 2008 KAWASAKI KLR650 SPINS FREELY. CANNOT ADJUST SUSPENSION TO RIDERS WEIGHT. *TR

Look up ODI 10203570 at NHTSA ↗

ODI 10221315 · 1,388 mi

REAR SHOCK ABSORBER PRELOAD ADJUSTER BROKEN. *TR

Look up ODI 10221315 at NHTSA ↗

Electrical SystemToo few reports for a range1,550 mi4 (sparse)
ODI 10236574 · 1,600 mi

TL*THE CONTACT OWNS A 2008 KAWASAKI KLR650. HE WAS DRIVING 55MPH ON HIS MOTORCYCLE AND IT SHUT OFF WITHOUT WARNING. THE DEALER STATED THAT THE WIRES WERE RUBBING UNDERNEATH THE GAS TANK. WHEN THE WIRES RUBBED TOGETHER THEY BLEW A FUSE AND CAUSED THE ENGINE TO SHUT OFF. THE MECHANIC HAS BEEN UNSUCCESSFUL AT REPAIRING THE MOTORCYCLE FOR TWO WEEKS. THE FAILURE MILEAGE AND CURRENT MILEAGE WAS 1,600.

Look up ODI 10236574 at NHTSA ↗

ODI 10240891 · 4,500 mi

SHORTED WIRING HARNESS UNDER GAS TANK RESULTING IN FAILURE OF 20 AMP MAIN FUSE. *TR

Look up ODI 10240891 at NHTSA ↗

ODI 10243852 · 1,500 mi

WHILE TRAVELING ON MAIN HIGHWAY AT 2AM ENROUTE TO WORK I LOST ENGINE AND LIGHTS. NO WARNING. UNABLE TO SEE ANYTHING LET ALONE OTHER MOTORISTS BEING ABLE TO SEE ME. REPLACED MAIN FUSE & BATTERY...NOT THE PROBLEM. TAKING BIKE TO DEALER TODAY. OUT OF WARRANTY BY APPROXIMATELY ONE MONTH. ONLY 1500 MILES ON BIKE. DEALER CLAIMS ELECTRICAL SHORTAGE SOMEWHERE??? COULD HAVE BEEN SERIOUSLY INJURED OR KILLED. *TR

Look up ODI 10243852 at NHTSA ↗

Engine And Engine Cooling:EngineToo few reports for a range3,743 mi2 (sparse)
ODI 10247179 · 2,085 mi

THE CONDITIONS HEREIN MAY CAUSE AN ENGINE FAILURE. THIS FAILURE COULD CAUSE THE ENGINE TO SEIZE WHICH COULD CAUSE THE LOSS OF CONTROL OF THE VEHICLE [MOTORCYCLE]. THE VEHICLE WAS IN USE UNDER NORMAL "STREET" CONDITIONS. HIGH OIL CONSUMPTION DUE TO MANUFACTURING DEFECT/ WORKMANSHIP. 1 QUART+ OF OIL PER 300 MILES, RESULTING IN HIGH AIR POLLUTION & POSSIBLE ENGINE SEIZURE---FROM THE LOSS OF OIL! PISTON RINGS LEAK OIL. THERE IS ALSO A GROOVE IN ENGINE'S CYLINDER WALL [3"L X 5/32"W X 1/64"D] DUE TO IMPROPER PART ASSEMBLY [PISTON'S WRIST PIN…

Look up ODI 10247179 at NHTSA ↗

ODI 10349235 · 5,400 mi

TL*THE CONTACT OWNS A 2008 KAWASAKI KLR650. WHILE TRAVELING 65 MPH THE CONTACT NOTICED THAT THE VEHICLE HAD SUDDENLY SHUT OFF WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE ENGINE NEEDED TO BE REPLACED DUE TO OIL LEAKS. THE VEHICLE WAS NOT REPAIRED AND THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGES WERE 5400.

Look up ODI 10349235 at NHTSA ↗

Engine And Engine Cooling:Exhaust SystemToo few reports for a range2,293 mi2 (sparse)
ODI 10247179 · 2,085 mi

THE CONDITIONS HEREIN MAY CAUSE AN ENGINE FAILURE. THIS FAILURE COULD CAUSE THE ENGINE TO SEIZE WHICH COULD CAUSE THE LOSS OF CONTROL OF THE VEHICLE [MOTORCYCLE]. THE VEHICLE WAS IN USE UNDER NORMAL "STREET" CONDITIONS. HIGH OIL CONSUMPTION DUE TO MANUFACTURING DEFECT/ WORKMANSHIP. 1 QUART+ OF OIL PER 300 MILES, RESULTING IN HIGH AIR POLLUTION & POSSIBLE ENGINE SEIZURE---FROM THE LOSS OF OIL! PISTON RINGS LEAK OIL. THERE IS ALSO A GROOVE IN ENGINE'S CYLINDER WALL [3"L X 5/32"W X 1/64"D] DUE TO IMPROPER PART ASSEMBLY [PISTON'S WRIST PIN…

Look up ODI 10247179 at NHTSA ↗

ODI 10260428 · 2,500 mi

TL*THE CONTACT OWNS A 2008 KAWASAKI KLR650. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 09V059000 (ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE) AND IMMEDIATELY CALLED THE DEALER. THE DEALER STATED THAT THE VEHICLE SHOULD NOT BE DRIVEN BECAUSE THE BOLTS COULD LOOSEN COMPLETELY AND THE MUFFLER COULD POSSIBLY SEPARATE FROM THE VEHICLE, CAUSING A CRASH OR SERIOUS INJURY. THE DEALER ALSO STATED THAT THEY WOULD NOT PAY FOR TOWING. THE CONTACT DOES NOT WANT TO HAVE THE VEHICLE REPAIRED IF HE HAS…

Look up ODI 10260428 at NHTSA ↗

Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

1 reports2024-102026-09

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-100None

No examples available for this selection.

2024-110None

No examples available for this selection.

2024-120None

No examples available for this selection.

2025-010None

No examples available for this selection.

2025-020None

No examples available for this selection.

2025-030None

No examples available for this selection.

2025-040None

No examples available for this selection.

2025-050None

No examples available for this selection.

2025-060None

No examples available for this selection.

2025-070None

No examples available for this selection.

2025-080None

No examples available for this selection.

2025-090None

No examples available for this selection.

2025-100None

No examples available for this selection.

2025-110None

No examples available for this selection.

2025-120None

No examples available for this selection.

2026-010None

No examples available for this selection.

2026-020None

No examples available for this selection.

2026-030None

No examples available for this selection.

2026-040None

No examples available for this selection.

2026-050None

No examples available for this selection.

2026-060None

No examples available for this selection.

2026-070None

No examples available for this selection.

2026-080None

No examples available for this selection.

2026-09 (partial)0None

No examples available for this selection.

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 216 reports

2022: 1 complaints · 2023: 16 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
2022111
2023121616
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
2022100
20231600

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentExterior LightingStructureEngine And Engine CoolingExterior Lighting:Turn SignalSuspension:Rear:Shock AbsorberElectrical SystemEngine And Engine Cooling:EngineEngine And Engine Cooling:Exhaust System
Exterior Lighting—
3
ODI 10235076 · 5,500 mi

CERTAIN RUBBER COMPONENTS ON THE MOTORCYCLE HAVE DRIED OUT AND ARE CRUMBLING. THE FOLLOWING ARE EXAMPLES A) TURN SIGNAL STALKS HAVE FALLEN OFF WITHOUT PRIOR NOTICE WHICH COULD CAUSE AN ACCIDENT DUE TO THE OTHER TRAFFIC NOT SEEING YOUR TURN SIGNAL B) WINDSHIELD RETAINING WELL NUTS HAVE CRUMBLED AND THE WINDSHIELD COULD COME LOOSE OR OFF AT HWY SPEEDS CAUSING INJURY TO THE DRIVER AND POSSIBLE ACCIDENT C) RUBBER BOOT ON THE POSITIVE TERMINAL OF THE STARTER HAS DRYROTTED AND IS CRUMBLING. THIS COULD CAUSE A POSSIBLE SHORT IN THE ELECTRICAL SYSTE…

Look up ODI 10235076 at NHTSA ↗

ODI 10235142 · 2,000 mi

1. NO EVENTS PRECIPITATED THE EQUIPMENT FAILURE. IT WAS PURELY NORMAL USE. 2. THE TURN SIGNAL MOUNTING SYSTEM CRACKED AND COMPLETELY SEPARATED FROM THE MOUNTING AREA. THIS HAPPENED ON BOTH RIGHT & LEFT REAR TURN SIGNALS. 3. THE LEFT REAR TURN SIGNAL WAS REPLACED UNDER WARRANTY FROM THE DEALER WITH THE SAME HARDWARE THAT WAS ORIGINAL TO THE MOTORCYCLE. THE RIGHT REAR IS STILL BROKEN BUT KEPT IN PLACE WITH DUCT TAPE UNTIL UPGRADED REPLACEMENT HARDWARE IS AVAILABLE FROM KAWASAKI. *TR

Look up ODI 10235142 at NHTSA ↗

ODI 10235830 · 350 mi

THE RUBBER MOUNTING BRACKETS ON MY 2008 KAWASAKI KLR 650 TURN SIGNALS CONTINUE TO TEAR LOOSE FROM THE FRAME. I REPLACED THE FIRST TWO MYSELF, BUT WHEN THE THIRD ONE TORE IN LESS THAN THREE WEEKS, I BROUGHT IT TO THE DEALER WHO ORDERED ME A NEW ONE UNDER WARRANTY. THE MOTORCYCLE WAS NOT TAKEN OFF-ROAD, AND IS STILL IN THE BREAK-IN PERIOD WITH 454 MILES ON IT. *TR

Look up ODI 10235830 at NHTSA ↗

000000
Structure
3
ODI 10235076 · 5,500 mi

CERTAIN RUBBER COMPONENTS ON THE MOTORCYCLE HAVE DRIED OUT AND ARE CRUMBLING. THE FOLLOWING ARE EXAMPLES A) TURN SIGNAL STALKS HAVE FALLEN OFF WITHOUT PRIOR NOTICE WHICH COULD CAUSE AN ACCIDENT DUE TO THE OTHER TRAFFIC NOT SEEING YOUR TURN SIGNAL B) WINDSHIELD RETAINING WELL NUTS HAVE CRUMBLED AND THE WINDSHIELD COULD COME LOOSE OR OFF AT HWY SPEEDS CAUSING INJURY TO THE DRIVER AND POSSIBLE ACCIDENT C) RUBBER BOOT ON THE POSITIVE TERMINAL OF THE STARTER HAS DRYROTTED AND IS CRUMBLING. THIS COULD CAUSE A POSSIBLE SHORT IN THE ELECTRICAL SYSTE…

Look up ODI 10235076 at NHTSA ↗

ODI 10235142 · 2,000 mi

1. NO EVENTS PRECIPITATED THE EQUIPMENT FAILURE. IT WAS PURELY NORMAL USE. 2. THE TURN SIGNAL MOUNTING SYSTEM CRACKED AND COMPLETELY SEPARATED FROM THE MOUNTING AREA. THIS HAPPENED ON BOTH RIGHT & LEFT REAR TURN SIGNALS. 3. THE LEFT REAR TURN SIGNAL WAS REPLACED UNDER WARRANTY FROM THE DEALER WITH THE SAME HARDWARE THAT WAS ORIGINAL TO THE MOTORCYCLE. THE RIGHT REAR IS STILL BROKEN BUT KEPT IN PLACE WITH DUCT TAPE UNTIL UPGRADED REPLACEMENT HARDWARE IS AVAILABLE FROM KAWASAKI. *TR

Look up ODI 10235142 at NHTSA ↗

ODI 10235830 · 350 mi

THE RUBBER MOUNTING BRACKETS ON MY 2008 KAWASAKI KLR 650 TURN SIGNALS CONTINUE TO TEAR LOOSE FROM THE FRAME. I REPLACED THE FIRST TWO MYSELF, BUT WHEN THE THIRD ONE TORE IN LESS THAN THREE WEEKS, I BROUGHT IT TO THE DEALER WHO ORDERED ME A NEW ONE UNDER WARRANTY. THE MOTORCYCLE WAS NOT TAKEN OFF-ROAD, AND IS STILL IN THE BREAK-IN PERIOD WITH 454 MILES ON IT. *TR

Look up ODI 10235830 at NHTSA ↗

—0
3
ODI 10235391 · 350 mi

MY DIRECTIONAL SIGNALS FALL OF. THE RUBBER POST/BRACKET FAILS. THE BIKE IS ONLY ABOUT A MONTH OLD AND TWO HAVE ALREADY FAILED! *TR

Look up ODI 10235391 at NHTSA ↗

ODI 10235532

RUBBER IS DETERIORATING ALL AROUND THE BIKE INCLUDING THE TURN SIGNALS. MY TURN SIGNALS HAVE FALLEN OFF THE REAR. *TR

Look up ODI 10235532 at NHTSA ↗

ODI 10238603 · 800 mi

I HAVE A 2008 KAWASAKI KLR650, BOTH REAR BLINKER RUBBER MOUNTS BROKE AND THE BLINKERS WERE JUST HANGING BY THE WIRES WHEN I GOT HOME. I AM ASSUMING THAT THE RUBBER USED BECOMES BRITTLE AND BREAKS FROM VIBRATION. THE BIKE ONLY HAS 800 MILES ON IT AND IS A LITTLE OVER A YEAR OLD. THIS IS A FACTORY DEFECT THAT OTHERS HAVE REPORTED AS WELL. *TR

Look up ODI 10238603 at NHTSA ↗

0000
Engine And Engine Cooling00—00000
Exterior Lighting:Turn Signal0
3
ODI 10235391 · 350 mi

MY DIRECTIONAL SIGNALS FALL OF. THE RUBBER POST/BRACKET FAILS. THE BIKE IS ONLY ABOUT A MONTH OLD AND TWO HAVE ALREADY FAILED! *TR

Look up ODI 10235391 at NHTSA ↗

ODI 10235532

RUBBER IS DETERIORATING ALL AROUND THE BIKE INCLUDING THE TURN SIGNALS. MY TURN SIGNALS HAVE FALLEN OFF THE REAR. *TR

Look up ODI 10235532 at NHTSA ↗

ODI 10238603 · 800 mi

I HAVE A 2008 KAWASAKI KLR650, BOTH REAR BLINKER RUBBER MOUNTS BROKE AND THE BLINKERS WERE JUST HANGING BY THE WIRES WHEN I GOT HOME. I AM ASSUMING THAT THE RUBBER USED BECOMES BRITTLE AND BREAKS FROM VIBRATION. THE BIKE ONLY HAS 800 MILES ON IT AND IS A LITTLE OVER A YEAR OLD. THIS IS A FACTORY DEFECT THAT OTHERS HAVE REPORTED AS WELL. *TR

Look up ODI 10238603 at NHTSA ↗

0—0000
Suspension:Rear:Shock Absorber0000—000
Electrical System00000—00
Engine And Engine Cooling:Engine000000—
1
ODI 10247179 · 2,085 mi

THE CONDITIONS HEREIN MAY CAUSE AN ENGINE FAILURE. THIS FAILURE COULD CAUSE THE ENGINE TO SEIZE WHICH COULD CAUSE THE LOSS OF CONTROL OF THE VEHICLE [MOTORCYCLE]. THE VEHICLE WAS IN USE UNDER NORMAL "STREET" CONDITIONS. HIGH OIL CONSUMPTION DUE TO MANUFACTURING DEFECT/ WORKMANSHIP. 1 QUART+ OF OIL PER 300 MILES, RESULTING IN HIGH AIR POLLUTION & POSSIBLE ENGINE SEIZURE---FROM THE LOSS OF OIL! PISTON RINGS LEAK OIL. THERE IS ALSO A GROOVE IN ENGINE'S CYLINDER WALL [3"L X 5/32"W X 1/64"D] DUE TO IMPROPER PART ASSEMBLY [PISTON'S WRIST PIN…

Look up ODI 10247179 at NHTSA ↗

Engine And Engine Cooling:Exhaust System000000
1
ODI 10247179 · 2,085 mi

THE CONDITIONS HEREIN MAY CAUSE AN ENGINE FAILURE. THIS FAILURE COULD CAUSE THE ENGINE TO SEIZE WHICH COULD CAUSE THE LOSS OF CONTROL OF THE VEHICLE [MOTORCYCLE]. THE VEHICLE WAS IN USE UNDER NORMAL "STREET" CONDITIONS. HIGH OIL CONSUMPTION DUE TO MANUFACTURING DEFECT/ WORKMANSHIP. 1 QUART+ OF OIL PER 300 MILES, RESULTING IN HIGH AIR POLLUTION & POSSIBLE ENGINE SEIZURE---FROM THE LOSS OF OIL! PISTON RINGS LEAK OIL. THERE IS ALSO A GROOVE IN ENGINE'S CYLINDER WALL [3"L X 5/32"W X 1/64"D] DUE TO IMPROPER PART ASSEMBLY [PISTON'S WRIST PIN…

Look up ODI 10247179 at NHTSA ↗

—

Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

1 patterns with matching reports.

Oil consumption or dilution

4 mentions · 3.4% of complaints

Median mileage: 4,054 mi (2 usable records).

ODI 10225312

2008 KAWASAKI KLR 650 BURNING OIL. KAWASAKI REPLIED TO ME, "IF YOUR MOTORCYCLE IS BURNING A QUART EVERY 1,000 MILES OR LESS, THAT IS NORMAL." *TR

Look up ODI 10225312 at NHTSA ↗

ODI 10247179 · 2,085 mi

THE CONDITIONS HEREIN MAY CAUSE AN ENGINE FAILURE. THIS FAILURE COULD CAUSE THE ENGINE TO SEIZE WHICH COULD CAUSE THE LOSS OF CONTROL OF THE VEHICLE [MOTORCYCLE]. THE VEHICLE WAS IN USE UNDER NORMAL "STREET" CONDITIONS. HIGH OIL CONSUMPTION DUE TO MANUFACTURING DEFECT/ WORKMANSHIP. 1 QUART+ OF OIL PER 300 MILES, RESULTING IN HIGH AIR POLLUTION & POSSIBLE ENGINE SEIZURE---FROM THE LOSS OF OIL! PISTON RINGS LEAK OIL. THERE IS ALSO A GROOVE IN ENGINE'S CYLINDER WALL [3"L X 5/32"W X 1/64"D] DUE TO IMPROPER PART ASSEMBLY [PISTON'S WRIST PIN…

Look up ODI 10247179 at NHTSA ↗

ODI 10329636

2008 KAWASAKI KLR 650 MOTORCYCLE. CONSUMER STATES SEVERAL PROBLEMS WITH MOTORCYCLE AND HAS RECEIVED RECALLS *TGW SINCE PURCHASING THE MOTORCYCLE, THE CONSUMER HAD TO REPLACE THREE BATTERIES. WHILE CHANGING THE OIL FOR THE FIRST TIME, HE DISCOVERED THE ENGINE WAS CONSUMING EIGHT TO TEN OUNCES OF OIL PER THOUSAND MILES OF USE. THE CONSUMER CONTACTED THE MANUFACTURER AND WAS INFORMED THE OIL CONSUMPTION FELL WITHIN THE ACCEPTABLE RANGE AS SPECIFIED BY KAWASAKI ENGINEERS. THE CONSUMER BELIEVED THE PISTONS WERE TOO SMALL FOR THE CYLINDER BORE ON H…

Look up ODI 10329636 at NHTSA ↗

Matching rule\b(oil consumption|burn\w* oil|consum\w* oil|oil dilution|gas(?:oline)? in (?:the )?oil)\b