Auto Recall Watch
U.S. public vehicle records

2006 Ktm 300 XC-W problems and owner complaints

Explore the records behind recurring owner reports.

Key facts

29 owner complaints analyzed

0 distinct recall campaigns

100 mi median reported failure mileage

Scope: 2006 model year. Data updated: . 17 complaints include usable failure mileage. View data status.

Owner-reported patterns

Most common problems

Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap is the most frequently named component, appearing in 17 of 29 complaints (58.6%). A complaint can name multiple components.

Recurring terms in complaint narratives
TopicMatching reportsShare of complaints
Fuel system concerns827.6%
Engine operation13.4%
Electrical and battery issues13.4%

Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.

Component breakdown

Number of unique complaints naming each component. Top eight shown.

Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap
17
Fuel System, Gasoline:Storage:Tank Assembly
5
Fuel System, Gasoline:Storage
2
Electrical System
1
Equipment
1
Fuel System, Diesel:Storage:Tank Assembly
1
Fuel System, Gasoline
1
Fuel System, Other:Storage
1
Component breakdown data
CategoryCount
Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap17
Fuel System, Gasoline:Storage:Tank Assembly5
Fuel System, Gasoline:Storage2
Electrical System1
Equipment1
Fuel System, Diesel:Storage:Tank Assembly1
Fuel System, Gasoline1
Fuel System, Other:Storage1

Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap: 17; Fuel System, Gasoline:Storage:Tank Assembly: 5; Fuel System, Gasoline:Storage: 2; Electrical System: 1; Equipment: 1; Fuel System, Diesel:Storage:Tank Assembly: 1; Fuel System, Gasoline: 1; Fuel System, Other:Storage: 1

Reported problems by failure mileage

Complaint counts in mileage bands. These are not failure rates per vehicle or mile.

Under 25,000
17
25,000 to 49,999
0
50,000 to 74,999
0
75,000 to 99,999
0
100,000 to 149,999
0
150,000 and above
0
Reported problems by failure mileage data
CategoryCount
Under 25,00017
25,000 to 49,9990
50,000 to 74,9990
75,000 to 99,9990
100,000 to 149,9990
150,000 and above0

Under 25,000: 17; 25,000 to 49,999: 0; 50,000 to 74,999: 0; 75,000 to 99,999: 0; 100,000 to 149,999: 0; 150,000 and above: 0

Under 25,000 miles has the most reports with usable mileage (17). 12 complaints have missing, zero or invalid mileage.

Complaints over time

Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.

2006
1
2007
27
2008
1
Complaints over time data
CategoryCount
20061
200727
20081

2006: 1; 2007: 27; 2008: 1

Pattern summary

Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap leads the component reports. Fuel system concerns appears in 8 complaint narratives. Engine operation appears in 1 complaint narratives. Electrical and battery issues appears in 1 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.

Calculated from recorded counts. An AI narrative has not been published for this selection.

Complaint evidence

Examples provide context, not a representative sample or a verified diagnosis.

Owner report 10183834 · 2007-02-28 (February 28, 2007)

I HAVE A 2006 KTM 300XC-W WHICH HAS LEAKED FUEL FROM THE GAS CAP SINCE IT WAS NEW IN SEPTEMBER OF 2005. THE LEAK FROM THE DEFECTIVE CAP HAS RESULTED IN CHEMICAL BURNS TO MY UPPER THIGH AREA IN ONE PARTICULAR TIP OVER. *JB KTM IS AWARE OF THE FLAW AND HAS ATTEMPTED TO PLACATE THE OWNERS WITH BANDAIDE TYPE FIXES, NONE OF WHICH HAS PERMANENTLY FIXED THE PROBLEM. IT IS JUST A MATTER OF TIME BEFORE SOMEONE IS SERIOUSLY INJURED OR KILLED AS A RESULT OF SPILLED GASOLINE ON THEMSELVES OR HOT ENGINE PARTS. I WAS FORCED TO PURCHASE A FUEL TANK THAT H…

Owner-reported narrative. 20 miles reported. Look up ODI 10183834 at NHTSA ↗

Owner report 10183849 · 2007-02-28 (February 28, 2007)

BIKE PURCHASED 11-05. RIDING BIKE SLOWLY THROUGH WOODS AND FELL OVER. THE FUEL CAP POPPED OFF SPILLING A LARGE PORTION OF FUEL. 3-06 VACATION IN GA, FUEL CAP STARTED LEAKING. FUEL TANK COVERED IN FUEL, UNDERNEATH SEAT AND THE FRAME COVERED IN FUEL. MY LEFT LEG PANTS FUEL SOAKED AFTER EVERY RIDE. COMPLAINED TO DEALER. FINALLY AFTER COMPLAINING TO THE DEALER OWNER ( ABOUT A MONTH LATER) THEY TOOK A CAP OF A NEW BIKE AND GAVE IT TO ME. THE OLD CAP WAS TURNED IN TO THEM. IT LASTED A COUPLE OF MONTHS AND THEY GAVE ME ANOTHER CAP, MAYBE IN 8-06. BY O…

Owner-reported narrative. Look up ODI 10183849 at NHTSA ↗

Owner report 10239187 · 2008-08-21 (August 21, 2008)

TL*THE CONTACT OWNS A 2006 FREEWAY 150 ZC SCOOTER (NA). WHEN THE CONTACT PURCHASED THE VEHICLE, SHE NOTICED THAT IT HAD MINOR ELECTRICAL ISSUES THAT PROGRESSIVELY WORSENED OVER TIME. WHILE DRIVING 15 MPH, THE VEHICLE STALLED WITHOUT WARNING. SHE TOOK THE VEHICLE TO THE REPAIR SHOP, BUT THE FAILURE COULD NOT BE DUPLICATED. THE CONTACT ALSO NOTICED THAT THE SPEEDOMETER AND ODOMETER ON THE INSTRUMENT CONTROL PANEL WERE INOPERATIVE AND DISPLAYED INACCURATE READINGS. SHE CALLED THE MANUFACTURER TO HAVE A SUBJECT MATTER EXPERT INSPECT THE VEHICL…

Owner-reported narrative. 150 miles reported. Look up ODI 10239187 at NHTSA ↗

Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

29 unique complaints in this selection. Analysis snapshot: 2026-09-30.

58.6%Usable mileage17 / 29 records
100.0%Valid incident date29 / 29 records
100.0%Valid filing date29 / 29 records
100.0%Ordered incident and filing dates29 / 29 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component20062007
Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap
1758.6%
ODI 10182770 · 1 mi

FROM DAY OF PURCHASE, MY 2007 KTM 200 XC MOTORCYCLE HAS BEEN LEAKING GASOLINE FROM THE GAS CAP, AND SPLASHING FUEL INTO MY LAP AND ALL OVER THE BIKE. THIS IS FROM THE 1/4 TURN GAS CAP KTM HAS BEEN SHIPPING ON MODEL YEAR 2006 AND 2007 MOTORCYCLES. PLEASE LOOK AT WWW.KTMTALK.COM IN THE "GENERAL FORUM" FOR AN ENTIRE HISTORY OF OWNER COMPLAINTS. AND ALTHOUGH KTM JUST RECENTLY ATTEMPTED TO FIX THE ISSUE BY MAILING NEW O-RINGS, THE GAS CAP AND TANK ARE THE ISSUE, AS THE CAP SWELLS AND ENLARGES THE FILLER HOLE TO THE POINT THAT THE O-RING WILL ONLY W…

Look up ODI 10182770 at NHTSA ↗

562.5%
ODI 10183962

I OWN A 2007 KTM 300 XC-W DISTRIBUTED BY KTM NORTH AMERICAN IN CORINTH MS. IT CAME WITH A 'NEW' 1/4 TURN FUEL CAP. THIS CAP HAS A CHRONIC LEAK ISSUE ON MANY BIKES AND WILL EVEN POP OFF OF THE TANK ON OCCASION. I PURCHASED THE RECOMMENDED O RING THAT WAS SUPPOSED TO FIX THE ISSUE BUT IT HAS MADE MINIMAL IMPROVEMENT AT BEST. THIS IS AN EXTREMELY COMMON ISSUE AMONG 2006 KTM MOTORCYCLE OWNERS AND CONTINUES INTO THE 07 MODEL YEAR. I FEEL IT'S JUST A MATTER OF TIME UNTIL MYSELF OR SOMEONE IS BADLY HURT OR KILLED BECAUSE OF SPILLED FUEL COMING INT…

Look up ODI 10183962 at NHTSA ↗

Fuel System, Gasoline:Storage:Tank Assembly
517.2%
ODI 10183852

I OWN A 2004 KTM 200EXC MOTORCYCLE WITH 2006 GAS TANK. THE 1/4 TURN GAS CAP ON THIS 2006 GAS TANK HAS LEAK MULTIPLE TIMES AROUND THE SEALING SURFACE WHEN THE BIKE WAS LEANED OVER. ALSO, THE GAS CAP HAS BECOME DISTORTED AND SWOLLEN. IT IS DIFFICULT TO INSERT AND REMOVE FROM THE GAS TANK. I PURCHASED A NEW GAS CAP FROM THE DEALER BUT THE GAS CAP IS TOO LOOSE WITHIN THE GAS TANK AND WILL NOT STAY ON. I WANT TO FILE A FORMAL COMPLAINT AGAINST KTM ON THE DEFECTIVE GAS CAP AND GAS TANK. THIS IS A SAFETY HAZARD DUE TO POTENTIAL OF FIRE WITH THE GASOLI…

Look up ODI 10183852 at NHTSA ↗

00.0%

No examples available for this selection.

Fuel System, Other:Storage:Tank Assembly
13.4%
ODI 10184245 · 100 mi

ABOUT TWO MONTHS AFTER I PURCHASED A 2006 KTM 450EXC MOTORCYCLE THE FUEL CAP STARTED TO DEFORM AND WOULD NO LONGER SEAL. FUEL LEAKS PAST THE SEAL ON THE FUEL CAP AND SPILLS ONTO MY LEGS WHILE I RIDE. KTM RECENTLY SENT OUT A NEW SEAL (X-RING), BUT THIS DID NOT SOLVE THE PROBLEM. *JB

Look up ODI 10184245 at NHTSA ↗

225.0%
ODI 10184659 · 125 mi

I HAVE A 2007 KTM 300 XCW WITH A LEAKING GAS CAP. I HAVE RETURNED TO THE DEALER AND THEY GAVE ME A SECOND CAP. THIS CAP ORIGINALLY WORKED WELL. AFTER 2 RIDES HOWEVER, THE CAP HAS BECOME SWOLLEN AND DIFFICULT TO INSTALL. ALSO THE LEAK HAS RETURNED. *JB

Look up ODI 10184659 at NHTSA ↗

Fuel System, Gasoline
13.4%
ODI 10184059

GAS CAP IS DISTORTED AND IS HARD TO REMOVE AND INSTALL. GAS CAP LEAKS. SEEMS LIKE GAS CAP COULD FALL OFF. PARTS OF THE GAS CAP ARE FALLING APART. *JB

Look up ODI 10184059 at NHTSA ↗

112.5%
ODI 10184276 · 52 mi

FUEL CAP ON MOTORCYCLE LEAKS AND MANUFACTURER REFUSES TO FIX. VERY DANGEROUS AND CAN CAUSE INJURY OR DEATH WHILE RIDING. *JB

Look up ODI 10184276 at NHTSA ↗

Fuel System, Gasoline:Storage
26.9%
ODI 10175904 · 20 mi

DT*: THE CONTACT STATED THE GAS CAP LEAKED WHEN THE VEHICLE WAS IN MOTION AT ANY SPEED. THE SERVICE DEALER AND MANUFACTURER HAVE NOT BEEN NOTIFIED.

Look up ODI 10175904 at NHTSA ↗

00.0%

No examples available for this selection.

Electrical System
13.4%
ODI 10239187 · 150 mi

TL*THE CONTACT OWNS A 2006 FREEWAY 150 ZC SCOOTER (NA). WHEN THE CONTACT PURCHASED THE VEHICLE, SHE NOTICED THAT IT HAD MINOR ELECTRICAL ISSUES THAT PROGRESSIVELY WORSENED OVER TIME. WHILE DRIVING 15 MPH, THE VEHICLE STALLED WITHOUT WARNING. SHE TOOK THE VEHICLE TO THE REPAIR SHOP, BUT THE FAILURE COULD NOT BE DUPLICATED. THE CONTACT ALSO NOTICED THAT THE SPEEDOMETER AND ODOMETER ON THE INSTRUMENT CONTROL PANEL WERE INOPERATIVE AND DISPLAYED INACCURATE READINGS. SHE CALLED THE MANUFACTURER TO HAVE A SUBJECT MATTER EXPERT INSPECT THE VEHICL…

Look up ODI 10239187 at NHTSA ↗

00.0%

No examples available for this selection.

Equipment
13.4%
ODI 10183994

THIS RELATES TO A MANUFACTURING DEFECT DELIVERED BY KTM SPORTMOTORCYCLES NA. ON PRODUCT LINE FOR MODEL YEARS 2006 AND 2007, INCLUDING MY VEHICLE 06 450 EXC, THE 1/4-TURN GAS CAPS HAVE HAZARDOUS AND POTENTIALLY LIFE-THREATENING FAULTS. TO DATE KTM HAS FAILED TO PROPERLY ADDRESS IT. DETAIL OF THE CAP PROBLEMS: - THE CAP HAS 3 LOCKING TABS THAT MATE WITH THE TANK. THE ORIGINAL CAP'S NECK WAS TOO LONG, PREVENTING A TIGHT SEAL AND LEAKED BADLY - KTM ISSUED NEW CAPS WITH SHORTER NECKS, TIGHTENING THE SEAL AND TEMPORARILY FIXED THE LEAKING. - TH…

Look up ODI 10183994 at NHTSA ↗

00.0%

No examples available for this selection.

Fuel System, Diesel:Storage:Tank Assembly
13.4%
ODI 10183918 · 10 mi

I HAVE HAD LEAKING ISSUES WITH THE FUEL CAP ON MY KTM MOTORCYCLE. I BOUGHT THE BIKE NEW IN SEPTEMBER OF 2005. THE GAS CAP STARTED LEAKING ALMOST IMMEDIATELY. KTM SUPPLIED A NEW CAP BUT IT LEAKED SHORTLY AFTER INSTALLATION AS WELL. THE CAP ALSO SWELLED AND BECAME HARD TO REMOVE. I THEN GOT A 3RD CAP THAT I PAID FOR AND IT ALSO LEAKS BUT HAS NOT SWOLLEN. *JB

Look up ODI 10183918 at NHTSA ↗

00.0%

No examples available for this selection.

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap35–230 mi100 mi11
ODI 10182770 · 1 mi

FROM DAY OF PURCHASE, MY 2007 KTM 200 XC MOTORCYCLE HAS BEEN LEAKING GASOLINE FROM THE GAS CAP, AND SPLASHING FUEL INTO MY LAP AND ALL OVER THE BIKE. THIS IS FROM THE 1/4 TURN GAS CAP KTM HAS BEEN SHIPPING ON MODEL YEAR 2006 AND 2007 MOTORCYCLES. PLEASE LOOK AT WWW.KTMTALK.COM IN THE "GENERAL FORUM" FOR AN ENTIRE HISTORY OF OWNER COMPLAINTS. AND ALTHOUGH KTM JUST RECENTLY ATTEMPTED TO FIX THE ISSUE BY MAILING NEW O-RINGS, THE GAS CAP AND TANK ARE THE ISSUE, AS THE CAP SWELLS AND ENLARGES THE FILLER HOLE TO THE POINT THAT THE O-RING WILL ONLY W…

Look up ODI 10182770 at NHTSA ↗

ODI 10183834 · 20 mi

I HAVE A 2006 KTM 300XC-W WHICH HAS LEAKED FUEL FROM THE GAS CAP SINCE IT WAS NEW IN SEPTEMBER OF 2005. THE LEAK FROM THE DEFECTIVE CAP HAS RESULTED IN CHEMICAL BURNS TO MY UPPER THIGH AREA IN ONE PARTICULAR TIP OVER. *JB KTM IS AWARE OF THE FLAW AND HAS ATTEMPTED TO PLACATE THE OWNERS WITH BANDAIDE TYPE FIXES, NONE OF WHICH HAS PERMANENTLY FIXED THE PROBLEM. IT IS JUST A MATTER OF TIME BEFORE SOMEONE IS SERIOUSLY INJURED OR KILLED AS A RESULT OF SPILLED GASOLINE ON THEMSELVES OR HOT ENGINE PARTS. I WAS FORCED TO PURCHASE A FUEL TANK THAT H…

Look up ODI 10183834 at NHTSA ↗

ODI 10183840 · 950 mi

GAS CAP LEAKS. I HAVE PERSONALLY SEEN THE SAME DESIGN CAP ON A FRIENDS BIKE FALL OFF AFTER A CRASH, SPILLING GAS ON THE GROUND. *JB

Look up ODI 10183840 at NHTSA ↗

Fuel System, Gasoline:Storage:Tank AssemblyToo few reports for a range510 mi2 (sparse)
ODI 10183914 · 1,000 mi

2006 MODEL YEAR OFF ROAD MOTORCYCLE, GAS CAP LEAKS AFTER 2 MONTHS USE. FUEL DRIPPING DOWN THE SIDE OF THE FUEL TANK. CONTACTED DEALER AND WAS REFUSED A WARRANTY REPLACEMENT, BOUGHT A NEW ONE. AFTER SEVERAL MONTHS USE, THIS CAP IS ALSO LEAKING. *JB

Look up ODI 10183914 at NHTSA ↗

ODI 10183969 · 20 mi

I PURCHASED A NEW KTM MOTORCYCLE IN MARCH 2006 FROM A LOCAL DEALER. APPROXIMATELY AUGUST 2006 I NOTICE THE GAS CAP(NEW 1/4 TURN DESIGN) LEAKING WHILE RIDING THE MOTORCYCLE. ONE DAY IN SEPTEMBER WHILE RIDING I FELL OVER AND DROPPED THE MOTORCYCLE AND THE GAS CAP ACTUALLY POPPED OFF THE GAS TANK AND SPILLED GAS ON ME. IT TOOK ME 15 MINUTES TO GET BACK TO MY TRUCK AND WASH THE GAS OFF. IT MADE SEVERAL BLOTCHY RED AREAS ON MY LEG WHERE THE GAS HAD SOAKED MY PANTS. I REPORTED THIS ALL TO THE DEALER AND THEY SOLD ME A NEW GAS CAP. THE NEW CAP STARTE…

Look up ODI 10183969 at NHTSA ↗

Fuel System, Gasoline:StorageToo few reports for a range20 mi1 (sparse)
ODI 10175904 · 20 mi

DT*: THE CONTACT STATED THE GAS CAP LEAKED WHEN THE VEHICLE WAS IN MOTION AT ANY SPEED. THE SERVICE DEALER AND MANUFACTURER HAVE NOT BEEN NOTIFIED.

Look up ODI 10175904 at NHTSA ↗

Electrical SystemToo few reports for a range150 mi1 (sparse)
ODI 10239187 · 150 mi

TL*THE CONTACT OWNS A 2006 FREEWAY 150 ZC SCOOTER (NA). WHEN THE CONTACT PURCHASED THE VEHICLE, SHE NOTICED THAT IT HAD MINOR ELECTRICAL ISSUES THAT PROGRESSIVELY WORSENED OVER TIME. WHILE DRIVING 15 MPH, THE VEHICLE STALLED WITHOUT WARNING. SHE TOOK THE VEHICLE TO THE REPAIR SHOP, BUT THE FAILURE COULD NOT BE DUPLICATED. THE CONTACT ALSO NOTICED THAT THE SPEEDOMETER AND ODOMETER ON THE INSTRUMENT CONTROL PANEL WERE INOPERATIVE AND DISPLAYED INACCURATE READINGS. SHE CALLED THE MANUFACTURER TO HAVE A SUBJECT MATTER EXPERT INSPECT THE VEHICL…

Look up ODI 10239187 at NHTSA ↗

Fuel System, Diesel:Storage:Tank AssemblyToo few reports for a range10 mi1 (sparse)
ODI 10183918 · 10 mi

I HAVE HAD LEAKING ISSUES WITH THE FUEL CAP ON MY KTM MOTORCYCLE. I BOUGHT THE BIKE NEW IN SEPTEMBER OF 2005. THE GAS CAP STARTED LEAKING ALMOST IMMEDIATELY. KTM SUPPLIED A NEW CAP BUT IT LEAKED SHORTLY AFTER INSTALLATION AS WELL. THE CAP ALSO SWELLED AND BECAME HARD TO REMOVE. I THEN GOT A 3RD CAP THAT I PAID FOR AND IT ALSO LEAKS BUT HAS NOT SWOLLEN. *JB

Look up ODI 10183918 at NHTSA ↗

Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

1 reports2024-102026-09

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-100None

No examples available for this selection.

2024-110None

No examples available for this selection.

2024-120None

No examples available for this selection.

2025-010None

No examples available for this selection.

2025-020None

No examples available for this selection.

2025-030None

No examples available for this selection.

2025-040None

No examples available for this selection.

2025-050None

No examples available for this selection.

2025-060None

No examples available for this selection.

2025-070None

No examples available for this selection.

2025-080None

No examples available for this selection.

2025-090None

No examples available for this selection.

2025-100None

No examples available for this selection.

2025-110None

No examples available for this selection.

2025-120None

No examples available for this selection.

2026-010None

No examples available for this selection.

2026-020None

No examples available for this selection.

2026-030None

No examples available for this selection.

2026-040None

No examples available for this selection.

2026-050None

No examples available for this selection.

2026-060None

No examples available for this selection.

2026-070None

No examples available for this selection.

2026-080None

No examples available for this selection.

2026-09 (partial)0None

No examples available for this selection.

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 226 reports

2006: 26 complaints · 2007: 5 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
2006142626
2007555
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
20062603
2007503

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentFuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And CapFuel System, Gasoline:Storage:Tank AssemblyFuel System, Gasoline:StorageElectrical SystemEquipmentFuel System, Diesel:Storage:Tank AssemblyFuel System, GasolineFuel System, Other:Storage
Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap—000
1
ODI 10183994

THIS RELATES TO A MANUFACTURING DEFECT DELIVERED BY KTM SPORTMOTORCYCLES NA. ON PRODUCT LINE FOR MODEL YEARS 2006 AND 2007, INCLUDING MY VEHICLE 06 450 EXC, THE 1/4-TURN GAS CAPS HAVE HAZARDOUS AND POTENTIALLY LIFE-THREATENING FAULTS. TO DATE KTM HAS FAILED TO PROPERLY ADDRESS IT. DETAIL OF THE CAP PROBLEMS: - THE CAP HAS 3 LOCKING TABS THAT MATE WITH THE TANK. THE ORIGINAL CAP'S NECK WAS TOO LONG, PREVENTING A TIGHT SEAL AND LEAKED BADLY - KTM ISSUED NEW CAPS WITH SHORTER NECKS, TIGHTENING THE SEAL AND TEMPORARILY FIXED THE LEAKING. - TH…

Look up ODI 10183994 at NHTSA ↗

000
Fuel System, Gasoline:Storage:Tank Assembly0—000000
Fuel System, Gasoline:Storage00—00000
Electrical System000—0000
Equipment
1
ODI 10183994

THIS RELATES TO A MANUFACTURING DEFECT DELIVERED BY KTM SPORTMOTORCYCLES NA. ON PRODUCT LINE FOR MODEL YEARS 2006 AND 2007, INCLUDING MY VEHICLE 06 450 EXC, THE 1/4-TURN GAS CAPS HAVE HAZARDOUS AND POTENTIALLY LIFE-THREATENING FAULTS. TO DATE KTM HAS FAILED TO PROPERLY ADDRESS IT. DETAIL OF THE CAP PROBLEMS: - THE CAP HAS 3 LOCKING TABS THAT MATE WITH THE TANK. THE ORIGINAL CAP'S NECK WAS TOO LONG, PREVENTING A TIGHT SEAL AND LEAKED BADLY - KTM ISSUED NEW CAPS WITH SHORTER NECKS, TIGHTENING THE SEAL AND TEMPORARILY FIXED THE LEAKING. - TH…

Look up ODI 10183994 at NHTSA ↗

000—000
Fuel System, Diesel:Storage:Tank Assembly00000—00
Fuel System, Gasoline000000—0
Fuel System, Other:Storage0000000—

Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

2 patterns with matching reports.

Fuel smell or leak mentions

4 mentions · 13.8% of complaints

Median mileage: 60 mi (2 usable records).

ODI 10182731

THE GAS CAP ON THE '06 KTM 450 EXC MODEL LEAKS FUEL AFTER THE FIRST FEW MONTHS OF OPERATION. THE VENT GLUE FAILED CAUSING THE FUEL TO SPILL OUT OF THE VENT AREA OF THE CAP. THE FUEL CAP BUILT IN GASKET DOES NOT SEAL PROPERLY AND FUEL LEAKS OUT OF THIS AREA AS WELL. THE CAP IS 1/4 TURN TO CLOSE AND DUE TO SWELLING OF THE TANK AND ENLARGEMENT OF THE TANK CAP RECEPTACLE ENLARGE DUE TO SWELLING WILL POP OFF ON IMPACT. A CRASH OCCURRED IN A ROCKY AREA WITH THE BIKE FALLING AND THE RIDER ON THE GROUND THE CAP POPPED OFF ON IMPACT WITH GAS RELEASE…

Look up ODI 10182731 at NHTSA ↗

ODI 10183969 · 20 mi

I PURCHASED A NEW KTM MOTORCYCLE IN MARCH 2006 FROM A LOCAL DEALER. APPROXIMATELY AUGUST 2006 I NOTICE THE GAS CAP(NEW 1/4 TURN DESIGN) LEAKING WHILE RIDING THE MOTORCYCLE. ONE DAY IN SEPTEMBER WHILE RIDING I FELL OVER AND DROPPED THE MOTORCYCLE AND THE GAS CAP ACTUALLY POPPED OFF THE GAS TANK AND SPILLED GAS ON ME. IT TOOK ME 15 MINUTES TO GET BACK TO MY TRUCK AND WASH THE GAS OFF. IT MADE SEVERAL BLOTCHY RED AREAS ON MY LEG WHERE THE GAS HAD SOAKED MY PANTS. I REPORTED THIS ALL TO THE DEALER AND THEY SOLD ME A NEW GAS CAP. THE NEW CAP STARTE…

Look up ODI 10183969 at NHTSA ↗

ODI 10183994

THIS RELATES TO A MANUFACTURING DEFECT DELIVERED BY KTM SPORTMOTORCYCLES NA. ON PRODUCT LINE FOR MODEL YEARS 2006 AND 2007, INCLUDING MY VEHICLE 06 450 EXC, THE 1/4-TURN GAS CAPS HAVE HAZARDOUS AND POTENTIALLY LIFE-THREATENING FAULTS. TO DATE KTM HAS FAILED TO PROPERLY ADDRESS IT. DETAIL OF THE CAP PROBLEMS: - THE CAP HAS 3 LOCKING TABS THAT MATE WITH THE TANK. THE ORIGINAL CAP'S NECK WAS TOO LONG, PREVENTING A TIGHT SEAL AND LEAKED BADLY - KTM ISSUED NEW CAPS WITH SHORTER NECKS, TIGHTENING THE SEAL AND TEMPORARILY FIXED THE LEAKING. - TH…

Look up ODI 10183994 at NHTSA ↗

Matching rule\b(fuel leak\w*|gas leak\w*|gas(?:oline)? smell|smell\w* (?:of )?(?:fuel|gas))\b

Stalling or loss of power

1 mentions · 3.4% of complaints

Median mileage: 150 mi (1 usable records).

ODI 10239187 · 150 mi

TL*THE CONTACT OWNS A 2006 FREEWAY 150 ZC SCOOTER (NA). WHEN THE CONTACT PURCHASED THE VEHICLE, SHE NOTICED THAT IT HAD MINOR ELECTRICAL ISSUES THAT PROGRESSIVELY WORSENED OVER TIME. WHILE DRIVING 15 MPH, THE VEHICLE STALLED WITHOUT WARNING. SHE TOOK THE VEHICLE TO THE REPAIR SHOP, BUT THE FAILURE COULD NOT BE DUPLICATED. THE CONTACT ALSO NOTICED THAT THE SPEEDOMETER AND ODOMETER ON THE INSTRUMENT CONTROL PANEL WERE INOPERATIVE AND DISPLAYED INACCURATE READINGS. SHE CALLED THE MANUFACTURER TO HAVE A SUBJECT MATTER EXPERT INSPECT THE VEHICL…

Look up ODI 10239187 at NHTSA ↗

Matching rule\b(stall\w*|loss of power|lost power|engine shut\w* off)\b