New Flyer GE40LF recalls by model year
Explore the records behind recurring owner reports.
Key facts
1 owner complaints analyzed
5 distinct recall campaigns
93,124 mi median reported failure mileage
Scope: 2004 to 2010 model years. Data updated: . 1 complaints include usable failure mileage. View data status.
Recalls by model year
All campaigns in the snapshot affecting each model year, including recalls announced years later.
Recall campaigns
Shared campaigns appear once in each affected model year.
| Category | Count |
|---|---|
| 2004 | 2 |
| 2005 | 4 |
| 2006 | 1 |
| 2007 | 2 |
| 2009 | 1 |
| 2010 | 2 |
2004: 2; 2005: 4; 2006: 1; 2007: 2; 2009: 1; 2010: 2
Year-by-year records
Recall history
5 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.
06V015000 · Service Brakes, Air:Supply:Check Valve
Reported: 2006-01-18 (January 18, 2006) · Model years: 2004, 2005
ON CERTAIN TRANSIT BUSES EQUIPPED WITH RELAY VALVES BUILT BY HALDEX/MIDLAND AND DISTRIBUTED BY MERITOR/WABCO WITH VALVE BODY DATE CODE OF 342A4K. THIS VALVE, WHICH IS INSTALLED IN THE REAR AXLE AIR BRAKE CIRCUIT, CAN FAIL RESULTING IN A LOSS OF AIR PRESSURE TO THE REAR SERVICE BRAKES.
Consequence: FAILURE OF THE VALVE WOULD DISABLE THE REAR AXLE SERVICE BRAKE CIRCUIT AND RESULT IN EXTENDED STOPPING DISTANCES WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT TO SEE IF THE INSTALLED RELAY VALVE HAS A DATE CODE OF 342A4K AND IF NECESSARY WILL REPLACE THE VALVE FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 25, 2006. OWNERS MAY CONTACT NEW FLYER AT 204-934-4803.
NHTSA campaign record ↗06V034000 · Equipment Adaptive/Mobility
Reported: 2006-02-07 (February 7, 2006) · Model years: 2004, 2005
ON CERTAIN TRANSIT BUSES, THE SPOT WELDS WHICH HOLD THE WHEELCHAIR RAMP HINGE ASSEMBLY TOGETHER CAN FAIL ALLOWING THE RAMP TO SEPARATE, WHEN DEPLOYED UNDER LOAD, FROM THE BUS FRAME.
Consequence: SEPARATION OF THE RAMP FROM THE VEHICLE COULD RESULT IN INJURY TO PASSENGERS ON THE RAMP.
Remedy: DEALERS WILL ADD NEW HARDWARE TO THE HINGES WHICH WILL MAKE THE SPOT-WELDING REDUNDANT. THE RECALL BEGAN ON FEBRUARY 15, 2006. OWNERS MAY CONTACT NEW FLYER AT 1-204-934-4874.
NHTSA campaign record ↗11V407000 · Power Train:Driveline:Driveshaft
Reported: 2011-08-05 (August 5, 2011) · Model years: 2005, 2007, 2009, 2010
NEW FLYER IS RECALLING CERTAIN MODEL YEAR 2005-2010 HEAVY DUTY TRANSIT BUSES. THE THREE RETAINING BOLTS FOR THE OUTPUT FLANGE ON THE ISE PROPULSION SYSTEM ARE SUBJECT TO FATIGUE FAILURE. FAILURE OF THE THREE BOLTS RETAINING THE OUTPUT FLANGE TO THE COMBINATION GEAR BOX ON THE ISE PROPULSION SYSTEM COULD RESULT IN A SEPARATION OF A PORTION OF THE DRIVESHAFT, WITH THE OUTPUT FLANGE ATTACHED, FROM THE VEHICLE.
Consequence: SEPARATION OF THE DRIVESHAFT AND OUTPUT FLANGE FROM THE VEHICLE CREATES THE POTENTIAL FOR BODILY INJURY OF BYSTANDERS AND/OR PROPERTY DAMAGE.
Remedy: DEALERS WILL INSPECT THE DRIVE LINE COMPONENTS AND REPLACE THE OUTPUT FLANGE BOLTS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2011. OWNERS MAY CONTACT NEW FLYER AT 1-204-934-4876.
NHTSA campaign record ↗17V130000 · Suspension:Front
Reported: 2017-03-01 (March 1, 2017) · Model years: 2005, 2006, 2007
New Flyer Industries Ltd (New Flyer) is recalling certain 2006 L40LFand DE60LF transit buses, 2006-2007 C35LF, C40LFR, D35LF, D40LFR, D60LFR, DE40LF and DE40LFR transit buses, and 2005-2007 C40LF, D40LF, D60LF, DE60LFA, GE40LF, 2007 D35LFR, and DE60LFR transit buses. These vehicles are equipped with MAN V8-65L axle beams that may have cracks on the upper and/or lower surface, which, over time can cause the axle beam to fail.
Consequence: Failure of the front axle beam can cause a loss of vehicle control, increasing the risk of a crash.
Remedy: New Flyer will notify owners, and dealers will inspect the axle beams and determine a repair, as necessary, free of charge. The recall began on March 10, 2017. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R17-002.
NHTSA campaign record ↗16V038000 · Seats
Reported: 2016-01-26 (January 26, 2016) · Model years: 2010
New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NABI 416 and NABI 60BRT, 2010-2015 XD35, XDE40, NABI 40LFW and 42BRT, 2011-2015 XD40 and XN40, 2013-2015 XD60, XDE60 and XN35, 2010-2014 XDE35, 2013 XE40, 2012-2015 XN60, equipped with certain Recaro Ergo-M Commercial Bus Driver Seats. The affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.
Consequence: If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
Remedy: New Flyer will notify owners instructing them to inspect their seats for missing welds. Recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. The recall began on February 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706, or Recaro customer service at 1-800-873-2276. New Flyer's number for this recall is R16-001.
NHTSA campaign record ↗Vehicle analysis explorer
Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.
Data completeness
1 unique complaints in this selection. Analysis snapshot: 2026-10-01.
Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.
Problems by model year
Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.
| Component | 2004 | 2005 | 2006 | 2007 | 2009 | 2010 |
|---|---|---|---|---|---|---|
| Power Train:Driveline | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. | 1100.0%ODI 10421168 · 93,124 miDRIVESHAFT ATTACHMENT FAILURE ALLOWING THE DRIVESHAFT TO PENETRATE THE FLOOR OF THE BUS, A FORTY FOOT HYBRID GASOLINE / ELECTRIC TRANSIT BUS. THE SHAFT FAILURE WAS DUE TO BROKEN BOLTS AT THE ATTACHMENT OF THE SHAFT TO THE FLANGE OF THE COMBINING GEARBOX FLANGE TO OUTPUT SHAFT. SINCE THE FAILURE IN NOV. 2010, THE SUBJECT FLEET OF BUSES (85) HAVE BEEN INSPECTED AND THE BOLTS REPLACED. RECURRENCE OF BOLT FAILURES IS BEING ADDRESSED VIA RECALL # R11-017, CAMPAIGN # 11V407000. *TR | 0UnavailableNo examples available for this selection. |
| Power Train:Driveline:Driveshaft | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. | 1100.0%ODI 10421168 · 93,124 miDRIVESHAFT ATTACHMENT FAILURE ALLOWING THE DRIVESHAFT TO PENETRATE THE FLOOR OF THE BUS, A FORTY FOOT HYBRID GASOLINE / ELECTRIC TRANSIT BUS. THE SHAFT FAILURE WAS DUE TO BROKEN BOLTS AT THE ATTACHMENT OF THE SHAFT TO THE FLANGE OF THE COMBINING GEARBOX FLANGE TO OUTPUT SHAFT. SINCE THE FAILURE IN NOV. 2010, THE SUBJECT FLEET OF BUSES (85) HAVE BEEN INSPECTED AND THE BOLTS REPLACED. RECURRENCE OF BOLT FAILURES IS BEING ADDRESSED VIA RECALL # R11-017, CAMPAIGN # 11V407000. *TR | 0UnavailableNo examples available for this selection. |
Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.
Failure mileage by component
Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.
| Component | Mileage range (25th–75th percentile) | Median | Usable records | Examples |
|---|---|---|---|---|
| Power Train:Driveline | Too few reports for a range | 93,124 mi | 1 (sparse) | ODI 10421168 · 93,124 miDRIVESHAFT ATTACHMENT FAILURE ALLOWING THE DRIVESHAFT TO PENETRATE THE FLOOR OF THE BUS, A FORTY FOOT HYBRID GASOLINE / ELECTRIC TRANSIT BUS. THE SHAFT FAILURE WAS DUE TO BROKEN BOLTS AT THE ATTACHMENT OF THE SHAFT TO THE FLANGE OF THE COMBINING GEARBOX FLANGE TO OUTPUT SHAFT. SINCE THE FAILURE IN NOV. 2010, THE SUBJECT FLEET OF BUSES (85) HAVE BEEN INSPECTED AND THE BOLTS REPLACED. RECURRENCE OF BOLT FAILURES IS BEING ADDRESSED VIA RECALL # R11-017, CAMPAIGN # 11V407000. *TR |
| Power Train:Driveline:Driveshaft | Too few reports for a range | 93,124 mi | 1 (sparse) | ODI 10421168 · 93,124 miDRIVESHAFT ATTACHMENT FAILURE ALLOWING THE DRIVESHAFT TO PENETRATE THE FLOOR OF THE BUS, A FORTY FOOT HYBRID GASOLINE / ELECTRIC TRANSIT BUS. THE SHAFT FAILURE WAS DUE TO BROKEN BOLTS AT THE ATTACHMENT OF THE SHAFT TO THE FLANGE OF THE COMBINING GEARBOX FLANGE TO OUTPUT SHAFT. SINCE THE FAILURE IN NOV. 2010, THE SUBJECT FLEET OF BUSES (85) HAVE BEEN INSPECTED AND THE BOLTS REPLACED. RECURRENCE OF BOLT FAILURES IS BEING ADDRESSED VIA RECALL # R11-017, CAMPAIGN # 11V407000. *TR |
Complaint and recall timeline
Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.
Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.
Monthly counts, recall campaigns and complaint examples
| Month | Complaints | Campaigns announced | Examples |
|---|---|---|---|
| 2024-11 | 0 | None | No examples available for this selection. |
| 2024-12 | 0 | None | No examples available for this selection. |
| 2025-01 | 0 | None | No examples available for this selection. |
| 2025-02 | 0 | None | No examples available for this selection. |
| 2025-03 | 0 | None | No examples available for this selection. |
| 2025-04 | 0 | None | No examples available for this selection. |
| 2025-05 | 0 | None | No examples available for this selection. |
| 2025-06 | 0 | None | No examples available for this selection. |
| 2025-07 | 0 | None | No examples available for this selection. |
| 2025-08 | 0 | None | No examples available for this selection. |
| 2025-09 | 0 | None | No examples available for this selection. |
| 2025-10 | 0 | None | No examples available for this selection. |
| 2025-11 | 0 | None | No examples available for this selection. |
| 2025-12 | 0 | None | No examples available for this selection. |
| 2026-01 | 0 | None | No examples available for this selection. |
| 2026-02 | 0 | None | No examples available for this selection. |
| 2026-03 | 0 | None | No examples available for this selection. |
| 2026-04 | 0 | None | No examples available for this selection. |
| 2026-05 | 0 | None | No examples available for this selection. |
| 2026-06 | 0 | None | No examples available for this selection. |
| 2026-07 | 0 | None | No examples available for this selection. |
| 2026-08 | 0 | None | No examples available for this selection. |
| 2026-09 | 0 | None | No examples available for this selection. |
| 2026-10 (partial) | 0 | None | No examples available for this selection. |
Emerging complaint spikes
Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.
This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.
No complete months meet the spike thresholds for this selection.
Equal-age model-year comparison
Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.
2009: 1 complaints · 2010: 0 complaints
| Model year | Through age 0 | Through age 1 | Through age 2 |
|---|---|---|---|
| 2009 | 0 | 1 | 1 |
| 2010 | 0 | 0 | 0 |
Date coverage across each selected cohort
| Year | Incident dates used | Filing date fallbacks | Excluded dates |
|---|---|---|---|
| 2009 | 1 | 0 | 0 |
| 2010 | 0 | 0 | 0 |
Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.
Components reported together
Each cell counts unique complaints naming both components. Open a nonzero cell for examples.
| Component | Power Train:Driveline | Power Train:Driveline:Driveshaft |
|---|---|---|
| Power Train:Driveline | — | 1ODI 10421168 · 93,124 miDRIVESHAFT ATTACHMENT FAILURE ALLOWING THE DRIVESHAFT TO PENETRATE THE FLOOR OF THE BUS, A FORTY FOOT HYBRID GASOLINE / ELECTRIC TRANSIT BUS. THE SHAFT FAILURE WAS DUE TO BROKEN BOLTS AT THE ATTACHMENT OF THE SHAFT TO THE FLANGE OF THE COMBINING GEARBOX FLANGE TO OUTPUT SHAFT. SINCE THE FAILURE IN NOV. 2010, THE SUBJECT FLEET OF BUSES (85) HAVE BEEN INSPECTED AND THE BOLTS REPLACED. RECURRENCE OF BOLT FAILURES IS BEING ADDRESSED VIA RECALL # R11-017, CAMPAIGN # 11V407000. *TR |
| Power Train:Driveline:Driveshaft | 1ODI 10421168 · 93,124 miDRIVESHAFT ATTACHMENT FAILURE ALLOWING THE DRIVESHAFT TO PENETRATE THE FLOOR OF THE BUS, A FORTY FOOT HYBRID GASOLINE / ELECTRIC TRANSIT BUS. THE SHAFT FAILURE WAS DUE TO BROKEN BOLTS AT THE ATTACHMENT OF THE SHAFT TO THE FLANGE OF THE COMBINING GEARBOX FLANGE TO OUTPUT SHAFT. SINCE THE FAILURE IN NOV. 2010, THE SUBJECT FLEET OF BUSES (85) HAVE BEEN INSPECTED AND THE BOLTS REPLACED. RECURRENCE OF BOLT FAILURES IS BEING ADDRESSED VIA RECALL # R11-017, CAMPAIGN # 11V407000. *TR | — |
Co-reporting does not establish that one component caused another concern.
Recurring narrative patterns
Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.
0 patterns with matching reports.
No narratives match the published patterns.