| Power Train:Manual Transmission | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 323.1%ODI 10025213 · 8,000 miTHE MANUAL TRANSMISSION JUMPS OUT OF 4TH GEAR UNDER STRONG ACCELERATION.T SEEMS THAT THERE IS A FALSE NEUTRAL BETWEEN 4TH AND 5TH GEAR.THIS IS EXTREMLY DANGEROUS WHILE ACCELERATING AND TRYING TO PASS A VEHICLE.*AK Look up ODI 10025213 at NHTSA ↗ | 428.6%ODI 10030520 · 1,000 miTRANSMISSION FAILURE. THE BIKE WILL NOT STAY IN 4TH GEAR UNDER LOAD. IT POPS OUT LEAVING THE TRANSMISSION BETWEEN 3 & 4TH. THIS COULD BE A MAJOR A SAFETY ISSUE IF IT EVER DOES IT WHILE I'M PASSING VEHICLES. THIS HAS BEEN ON GOING SINCE THE BIKE WAS FIRST PURCHASED. *PH Look up ODI 10030520 at NHTSA ↗ | 950.0%ODI 10023351PURCHASED 2000 SUZUKI INTRUDER VL1500 IN MAY 2002 WITH 7000 MILES ON BIKE. PROBLEM BEGAN TO SHOW UP ALMOST IMMEDIATELY. AFTER SHIFTING INTO 4TH GEAR, TRANSMISSION WILL INTERMITTENTLY POP OUT OF GEAR, USUALLY UNDER ACCELERATION BUT SOMETIMES AT CRUISE, CAUSING A "FALSE NEUTRAL" SITUATION. THE LAST TIME THIS HAPPENED WAS WHILE ATTEMPTING TO PASS ANOTHER VEHICLE WHICH CREATED AN EXTREMELY SCARY SITUATION DUE TO ONCOMING TRAFFIC CONDITIONS. *NLM Look up ODI 10023351 at NHTSA ↗ | 642.9%ODI 10050969 · 4,000 miTRANSMISSION COMES OUT OF 4TH GEAR WHEN UNDER LOAD, EITHER PASSING ANOTHER CAR OR GOING OVER A HILL. PROBLEM COMPOUNDED WITH A PASSENGER. POSES HAZARD WHEN PASSING CARS TO SUDDENLY FIND YOURSELF IN NEUTRAL.*AK Look up ODI 10050969 at NHTSA ↗ | 214.3%ODI 10062778 · 1,000 miTRANSMISSION WILL NOT DOWNSHIFT TO FIRST GEAR WITHOUT LIFTING UP ON THE SHIFTER TO RATCHET IT INTO POSITION. IT WAS TAKEN TO DEALER FOR REPAIR UNDER WARR.BUT PROBLEM WAS NOT FIXED AT ALL.*AK Look up ODI 10062778 at NHTSA ↗ |
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| Fuel System, Gasoline:Storage:Tank Assembly | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 125.0%ODI 500792GAS TANK RUSTED, CAUSING FUEL TO LEAK. *SD Look up ODI 500792 at NHTSA ↗ | 00.0%No examples available for this selection. | 114.3%ODI 707420NO SUMMARY LISTED FOR THIS VEHICLE. *AK Look up ODI 707420 at NHTSA ↗ | 266.7%ODI 10008778 · 4,100 miFUEL TANK HAS DEVELOPED A HOLE FROM THE INSIDE OUT, AT THE LEFT CORNER BY THE SEAT. I CALLED TWO MOTORCYCLE REPAIR SHOPS, AND BOTH PEOPLE I SPOKE WITH KNEW WHERE THE HOLE WAS, AND WHAT MODEL I HAVE JUST BY TELLING THEM THERE WAS A HOLE. THEY EACH TOLD ME THAT THEY HAVE SEEN IT MANY TIMES ON MY MODEL AND THEY DON'T UNDERSTAND WHY THERE HASN'T BEEN A RECALL. ONE OF THE MECHANICS SAID I WAS LUCKY NOT TO BE RIDING AT THE TIME BECAUSE THE GAS WOULD HAVE IGNITED WHEN IT HIT THE ENGINE. I WAS TOLD THAT THIS TANK PROBLEM SEEMED TO BE A REGULAR PROBLEM … Look up ODI 10008778 at NHTSA ↗ | 17.7%ODI 10115482 · 25,860 miFUEL LEAKS ONTO THE ENGINE COMPARTMENT. CONSUMER IS CONCERNED THAT THE MOTORCYCLE WILL CATCH ON FIRE. *AK GAS TANL ROTTED ON THE BOTTOM OF TANK. MOTORCYCLE WAS ONLY SIX YEARS OLD AND GARAGE KEPT. THIS SHOULD NOT HAVE HAPPENED. SUZUKI CLAIMED THERE WAS APROBLEM WITH THIS MODEL, BUT ALSO SAID SUZUKI WAS AWARE OF THE PROBLEM, BUT WILL NOT DO ANYTHING ABOUT IT. *AK Look up ODI 10115482 at NHTSA ↗ | 00.0%No examples available for this selection. | 211.1%ODI 10098806 · 15,700 miMY SUZUKI 1500 INTRUDER MOTORCYCLE'S EMISSIONS SYSTEM FAILED. I NOTICED SMELL OF GASOLINE ABOUT THE VEHICLE. UPON INSPECTION I FOUND A BAD WELD IN THE SEAM ON THE GAS TANK AT THE FRONT RIGHT MOUNTING TAB. FOR SOME REASON THE TANK SEEMS TO BE UNDER STRESS AT THAT POINT, THAT COMBINED WITH A DEFECTIVE SEAM WELD AT THAT LOCATION CAUSED A LEAK A THAT POINT. I HAVE TEMPORARILY REPAIRED THE TANK BY REMOVING THE BOLT FROM THAT AREA RELIEVING THE STRESS AND COVERED THE LEAKING AREA WITH EPOXY TO STOP THE GAS LEAK. I HAVE SEVERAL OTHER FRIENDS THAT HA… Look up ODI 10098806 at NHTSA ↗ | 428.6%ODI 10053233 · 34,000 miSTRESS FRACTURE IN FUEL TANK NEAR RIGHT FRONT FLANGE ON TOP OF TANK. *AK Look up ODI 10053233 at NHTSA ↗ | 428.6%ODI 10055047 · 15,000 mi2002 SUZUKI INTRUDER VL1500 - THE FUEL TANK HAS DEVELOPED A STRESS FRACTURE OR CRACK ON THE RIGHT HAND SIDE OF THE TANK. SPECIFICALLY IT IS LOCATED ON THE RIGHT HAND MOUNTING FLANGE STARTING IN THE VICINITY OF THE RIGHT FRONT MOUNTING BOLT. THE CRACK EXTENDS FORWARD APPROXIMATELY 2" AND "LOOKS" LIKE A FINE SCRATCH IN THE BLACK PAINT. ON FURTHER INSPECTION THE CRACK WILL OPEN OR FLEX AND FUEL LEAKS THROUGH THE CRACK BY PRESSING DOWNWARD ON THE TOP OF THE FUEL TANK. FUEL ALSO LEAKS THROUGH THE CRACK WHEN THE TANK IS HALF FULL OR MORE WITH FUEL. T… Look up ODI 10055047 at NHTSA ↗ |
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| Service Brakes, Hydraulic:Foundation Components:Disc | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 150.0%ODI 844805FRONT BRAKE PADS ARE WEARING PREMATURELY, BRAKES FEEL SPONGY. SEVERAL DIAGNOSIS AND REPAIRS HAVE RENDERED NO SOLUTION. *AK Look up ODI 844805 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 215.4%ODI 843353WHEN DRIVING AT HIGHWAY SPEED AND APPLYING BRAKES, REAR BRAKES ARE COMPLETELY WORN OUT. WHEN CONSUMER IS COMING OFF THE HIGHWAY, THE MOTORCYCLE BACKFIRES AND STALLS OUT. CONSUMER HAS TO EITHER ROLL OVER TO THE SIDE OF THE ROAD/ PUT THE MOTORCYCLE INTO NEUTRAL, OR PULL THE CLUTCH IN AND RESTART THE MOTORCYCLE. *AK Look up ODI 843353 at NHTSA ↗ | 214.3%ODI 709423WHILE INSPECTING THE REAR BRAKE, I NOTED THAT THE BRAKE SHOES WERE WORN NEARLY TO THE BACKING PLATE. IN MY OPINION THIS CONSTITUTES ABNORMAL WEAR. ADDITIONALLY, IT SHOULD BE NOTED THAT THIS CONDITION WAS DISCOVERED 1025 MILES BEFORE THE NEXT NORMALLLY SCHEDULED INSPECTION (4000 MILES). IF THIS CONDITION HAD REMAINED UNDISCOVERED UNTIL THE NEXT SCHEDULED INSPECTION IT WOULD HAVE RESULTED IN A COMPLETE FAILURE OF THE REAR BRAKING SYSTEM. NUMEROUS OTHER INTRUDER OWNERS HAVE EXPERIENCED THIS PROBLEM. (SEE WWW.INTRUDERALERT.COM AND HTTP://WWW.U… Look up ODI 709423 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. |
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| Engine And Engine Cooling:Engine | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 120.0%ODI 972154MOTORCYCLE LEAKING FUEL FROM THE FUEL VALVE, FUEL VALVE HAS BEEN REPLACED THREE TIMES, BUT HAS NOT CORRECTED PROBLEMS. TT Look up ODI 972154 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 15.6%ODI 10097176A RECALL NOTICE(NC99-04) REGARDING THE CLUTCH BACK TORQUE WAS RECEIVED. THE DEALER INFORMED THE CONSUMER THAT THE MOTORCYCLE'S VEHICLE IDENTIFICATION NUMBER WAS NOT INCLUDED. PLEASE FILL IN ADDITIONAL INFORMATION. *JB Look up ODI 10097176 at NHTSA ↗ | 17.1%ODI 749917BACKFIRING, PAIR VALVE FAILURE. *AK Look up ODI 749917 at NHTSA ↗ | 17.1%ODI 10015388THE VEHICLE STALLED WITHOUT WARNING. *JB Look up ODI 10015388 at NHTSA ↗ |
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| Engine And Engine Cooling:Engine:Gasoline | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 125.0%ODI 804474HEARD A CLUNKING NOISE, MOTORCYCLE BEGAN TO SMOKE AND LEAKAGE OCCURRED BEACAUSE OIL PORT NOT DRILLED DURING ASSEMBLY. *AK Look up ODI 804474 at NHTSA ↗ | 00.0%No examples available for this selection. | 228.6%ODI 849276WHILE DRIVING AT ANY RATE OF SPEED MOTORCYCLE WILL COMPLETELY SHUT DOWN WITHOUT WARNING. DEALER CANNOT IDENITIFY THE CAUSE OF THE PROBLEM.. PLEASE GIVE ANY FURTHER DETAILS. *AK Look up ODI 849276 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. |
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| Power Train:Clutch Assembly | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 15.6%ODI 10023439 · 18,500 miWHILE RIDING MY 2000 SUZUKI VL 1500 LC MOTORCYCLE, IT HAS ON SEVERAL OCCASIONS SLIPPED OUT OF GEAR INTO A "FALSE" NEUTRAL. THIS HAS HAPPENED IN BOTH 4TH AND 5TH GEAR. USUALLY UNDER A LOAD, LIKE PULLING UP A HILL OR WITH A PASSENGER OR BOTH. *NLM Look up ODI 10023439 at NHTSA ↗ | 00.0%No examples available for this selection. | 214.3%ODI 10044722 · 10,000 miTHE HYDRAULIC CLUTCH MALFUNCTIONED WHEN THE BIKE BECAME HOT. THE OWNER TOOK THE BIKE TO THE DEALER WHO SAID "WHAT THE VEHICLE EXPERIENCED WAS NORMAL". HOWEVER, WHEN THE BIKE HEATED UP, THE GEARS BECAME STUCK AND THE CLUTCH DID NOT DISENGAGE. *JB Look up ODI 10044722 at NHTSA ↗ |
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| Service Brakes, Hydraulic | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 215.4%ODI 838190BRAKES ARE TOO SMALL FOR MOTORCYCLE. WHEN CONSUMER APPLIED BRAKES, THEY WON'T STOP MOTORCYCLE. CONSUMER HAD TO PUSH BRAKES IN ORDER FOR MOTORCYCLE TO COME TO A STOP. *AK Look up ODI 838190 at NHTSA ↗ | 17.1%ODI 10023434 · 200 mi1999 SUZUKI VL 1500LC MOTORCYCLE HAS TERRIBLE FRONT BRAKES. THEY FADE REAL BAD AFTER ONE MODERATE STOP FROM NORMAL FREEWAY SPEEDS. MANY OWNERS ARE HAVING TO DO AFTER MARKET MODIFICATIONS TO BRING FUNCTIONALITY TO AN ACCEPTABLE LEVEL. SUZUKI MUST HAVE KNOWN THIS AS THEY THOROUGHLY REDESIGNED THE SYSTEM FROM YEAR MODEL 2002 TO PRESENT. I HAVE COME CLOSE TO HAVING SEVERAL ACCIDENTS DUE TO BRAKE FADE DURING A HARD PANIC STOP. *NLM Look up ODI 10023434 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. |
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| Suspension:Rear | 00.0%No examples available for this selection. | 1100.0%ODI 848636LEFT HAND SIDE FAILED AT THE PIVOT POINT CAUSING THE MIRROR TO FALL . THE MANUFACTURER HAS BEEN NOTIFIED.MJS Look up ODI 848636 at NHTSA ↗ | 00.0%No examples available for this selection. | 125.0%ODI 986369THE REAR WHEEL BUSHING IS BROKEN CAUSING THE REAR WHEEL TO WOBBLE WHEN DRIVING. *AK Look up ODI 986369 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 17.1%ODI 849367WHILE DRIVING AT APPROXIMATELY 30-35 MPH REAR BRAKES COMPLETELY FAILED TO OPERATE. FRONT BRAKE SLOWED IT DOWN UNTIL THE MOTORCYCLE CAME TO A STOP. DEALER NOTIFIED. *AK Look up ODI 849367 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. |
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