| Electrical System | 725.9%ODI 10224302 · 28,800 miFOR THE SECOND TIME, THE GREEN CONNECTOR CONNECTING THE IGNITION TO THE WIRING HARNESS HAS FAULTED, PREVENTING THE MOTORCYCLE FROM RUNNING. LET ME REPEAT, THE SECOND TIME. I HAD THE IGNITION REPLACED, AND TWO MONTHS LATER IT HAPPENED AGAIN. *TR Look up ODI 10224302 at NHTSA ↗ | 4100.0%ODI 10594978 · 38,000 miMOTORCYCLE STARTED TO VIBRATE MORE AT HANDLE BARS AND BECAME UNCOMFORTABLE TO RIDE. ELECTRICAL OUTPUT FROM THE MAGNETO WAS ALSO STARTING TO DROP IN DC OUTPUT. SELF INVESTIGATION INTO ISSUE REVEALED THAT THE INTERNAL MAGNETO ROTOR THAT NORMALLY HAS 6 MAGNETS EPOXIED TO IT, NOW ONLY HAD 1 EPOXIED IN THE CORRECT PLACE. THE OTHER 5 HAD BROKEN THE BOND AND WERE SLIDING AROUND CAUSING DAMAGE AND WERE ALL BUNCHED UP CAUSING THE VIBRATION ISSUE ALONG WITH THE LOW VOLTAGE OUTPUT TO THE ELECTRICAL SYSTEM. ENGINE WAS CLEANED OUT, AND PART REPLACED WIT… Look up ODI 10594978 at NHTSA ↗ | 3100.0%ODI 10547319 · 40,000 miTHE MAGNETS ON THE FLYWHEEL CAME OFF AND SHATTERED CAUSING THE MOTORCYCLE TO DIE. *TR Look up ODI 10547319 at NHTSA ↗ | 133.3%ODI 10594984MOTORCYCLE STARTED TO VIBRATE MORE AT HANDLE BARS AND BECAME UNCOMFORTABLE TO RIDE. ELECTRICAL OUTPUT FROM THE MAGNETO WAS ALSO STARTING TO DROP IN DC OUTPUT. SELF INVESTIGATION INTO ISSUE REVEALED THAT THE INTERNAL MAGNETO ROTOR THAT NORMALLY HAS 6 MAGNETS EPOXIED TO IT, NOW ONLY HAD 5 EPOXIED IN THE CORRECT PLACE. THE OTHER 1 HAD BROKEN THE BOND AND WERE SLIDING AROUND CAUSING DAMAGE AND WERE ALL BUNCHED UP CAUSING THE VIBRATION ISSUE ALONG WITH THE LOW VOLTAGE OUTPUT TO THE ELECTRICAL SYSTEM. ENGINE WAS CLEANED OUT, AND PART REPLACED WIT… Look up ODI 10594984 at NHTSA ↗ | 250.0%ODI 10547155 · 18,000 miTHE IGNITION ROTOR HAS A SERIES OF MAGNETS GLUED TO IT BUT THAT GLUE FAILED CAUSING THE MAGNETS TO COME LOOSE AND BREAK APART IN THE ENGINE CAUSE FRAGMENTS TO GO ALL OVER INSIDE THE ENGINE. WHAT I HAVE READ ON THE SUZUKI FORUMS THIS IS A COMMON OCCURRENCE. *TR Look up ODI 10547155 at NHTSA ↗ |
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| Engine | 13.7%ODI 11217862 · 17,000 miMOTORCYCLE WOULD NOT CHARGE BATTERY AND COMPLETELY DIED BECAUSE OF IT ONE DAY. OPENED UP MAGNETO COVER AND FOUND THE ROTOR MAGNETS HAD DISINTEGRATED. RUINED THE ROTOR AND MAGNETO AND ONLY HAD 17,000 MILES ON IT. CLEANING UP BITS OF MAGNET ALL AROUND THE CRANK AND INSIDE THE ENGINE. Look up ODI 11217862 at NHTSA ↗ | 375.0%ODI 10594978 · 38,000 miMOTORCYCLE STARTED TO VIBRATE MORE AT HANDLE BARS AND BECAME UNCOMFORTABLE TO RIDE. ELECTRICAL OUTPUT FROM THE MAGNETO WAS ALSO STARTING TO DROP IN DC OUTPUT. SELF INVESTIGATION INTO ISSUE REVEALED THAT THE INTERNAL MAGNETO ROTOR THAT NORMALLY HAS 6 MAGNETS EPOXIED TO IT, NOW ONLY HAD 1 EPOXIED IN THE CORRECT PLACE. THE OTHER 5 HAD BROKEN THE BOND AND WERE SLIDING AROUND CAUSING DAMAGE AND WERE ALL BUNCHED UP CAUSING THE VIBRATION ISSUE ALONG WITH THE LOW VOLTAGE OUTPUT TO THE ELECTRICAL SYSTEM. ENGINE WAS CLEANED OUT, AND PART REPLACED WIT… Look up ODI 10594978 at NHTSA ↗ | 133.3%ODI 11164305 · 25,000 miMAGNETS IN STATOR KEEP SEPARATING IN VERY HOT CONDITIONS CAUSING A SITUATION WHERE THE MOTORCYCLE COULD SUDDENLY SHUT OFF AND/OR UNABLE TO POWER BACK ON AT STAND STILL / IDLE Look up ODI 11164305 at NHTSA ↗ | 133.3%ODI 10594984MOTORCYCLE STARTED TO VIBRATE MORE AT HANDLE BARS AND BECAME UNCOMFORTABLE TO RIDE. ELECTRICAL OUTPUT FROM THE MAGNETO WAS ALSO STARTING TO DROP IN DC OUTPUT. SELF INVESTIGATION INTO ISSUE REVEALED THAT THE INTERNAL MAGNETO ROTOR THAT NORMALLY HAS 6 MAGNETS EPOXIED TO IT, NOW ONLY HAD 5 EPOXIED IN THE CORRECT PLACE. THE OTHER 1 HAD BROKEN THE BOND AND WERE SLIDING AROUND CAUSING DAMAGE AND WERE ALL BUNCHED UP CAUSING THE VIBRATION ISSUE ALONG WITH THE LOW VOLTAGE OUTPUT TO THE ELECTRICAL SYSTEM. ENGINE WAS CLEANED OUT, AND PART REPLACED WIT… Look up ODI 10594984 at NHTSA ↗ | 375.0%ODI 10547155 · 18,000 miTHE IGNITION ROTOR HAS A SERIES OF MAGNETS GLUED TO IT BUT THAT GLUE FAILED CAUSING THE MAGNETS TO COME LOOSE AND BREAK APART IN THE ENGINE CAUSE FRAGMENTS TO GO ALL OVER INSIDE THE ENGINE. WHAT I HAVE READ ON THE SUZUKI FORUMS THIS IS A COMMON OCCURRENCE. *TR Look up ODI 10547155 at NHTSA ↗ |
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| Electrical System:Ignition | 622.2%ODI 10150793 · 9,800 miIGNITION CUTOUT ON MY 2003 SUZUKI SV1000S MOTORCYCLE LEFT ME STRANDED. MY BIKE HAD TO BE TOWED AT CONSIDERABLE EXPENSE. THE DEALER REPORTS THAT I NEED A NEW IGNITION AND ELECTRICAL CONNECTOR. SIMILAR INCIDENTS HAVE BEEN REPORTED (HTTP://WWW.SV1000.ZYNS.COM/FORUMS/SHOWTHREAD.PHP?T=8174&PAGE=2&HIGHLIGHT=IGNITION+CUTOUT), YET SUZUKI FAILS TO COVER REPLACEMENT COSTS. *NM Look up ODI 10150793 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. |
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| Electrical System:Wiring | 622.2%ODI 10160331 · 10,000 mi2003 SUZUKI SV1000S, BIKE WAS RUNNING FINE FOR THREE YEARS. STOPPED BIKE FOR 15 MINUTES. COME BACK TO FIND NO POWER. CAUSE IS A FAULTY CONNECTOR BETWEEN IGNITION SWITCH AND MAIN WIRING HARNESS. IF CONNECTOR WOULD HAVE SHORTED WHILE IN A TURN THE BIKE COULD HAVE WENT DOWN INJURING MYSELF. I HAVE CONTACTED THE LOCAL DEALER. THEY ARE CHECKING TO SEE IF SUZUKI HAS CHANGED THAT CONNECTOR ON THE NEW HARNESSES. THIS HAS HAPPENED ON AT LEAST FOUR OTHER SV OWNERS. IT CAN CAUSE SERIOUS DAMAGE OR DEATH. THE CONNECTOR NEEDS TO BE OF HIGHER RATING… Look up ODI 10160331 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. |
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| Fuel System, Gasoline | 311.1%ODI 10159121 · 3,500 miON THE 2003 SUZUKI SV1000S MODELS. THE FUEL ROD INTERNAL TO THE FUEL TANK CAN BREAK AND CAUSE THE THROTTLE TO OPEN & CLOSE RAPIDLY & UNCONTROLLABLY, IN TURN, CAUSING THE MOTORCYCLE TO FALL WHILE LEANING, STALL IN TRAFFIC, SUDDENLY LEAP FORWARD FROM A STOP UPON RELEASING THE CLUTCH OR AT LOW SPEEDS IT CAN SHOOT UPWARD INTO A WHEELIE WITH THE POSSIBILITY OF FLIPPING THE MOTORCYCLE. IT CAN ALSO CAUSE FUEL TO LEAK OUT OF THE REAR CANISTERS ON TO THE TIRE & GROUND THUS CAUSING A POTENTIAL FIRE HAZARD AND/OR A REAR TIRE SLIP HAZARD. *NM Look up ODI 10159121 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. |
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| Power Train | 13.7%ODI 10468213 · 47,000 miIN MID RIDE I WAS APPROACHING A LOW SPEED CORNER AT THE END OF A HIGH SPEED STRAIGHT AWAY. I TRIED TO PULL MY CLUTCH HANDLE IN TO BEGIN TO BRAKE AND DOWNSHIFT AND THE CLUTCH HANDLE HAD NO RESISTANCE AT ALL. COMPLETE FAILURE OF THE HYDRAULIC CLUTCH SYSTEM. UNABLE TO TAKE THE DRIVE PRESSURE OFF THE REAR TIRE THE BIKE LOST TRACTION IN THE REAR AND LOWSIDED THE BIKE INTO A 6 FOOT DITCH AT AROUND 60 TO 70 MPH. I RECEIVED MINOR INJURIES THANKS TO MY GEAR BUT INJURIES NONE THE LESS. I HAVE SPOKEN TO MANY MOTORCYCLE MECHANICS AND ALL OF THEM HAVE … Look up ODI 10468213 at NHTSA ↗ | 00.0%No examples available for this selection. | 133.3%ODI 10547319 · 40,000 miTHE MAGNETS ON THE FLYWHEEL CAME OFF AND SHATTERED CAUSING THE MOTORCYCLE TO DIE. *TR Look up ODI 10547319 at NHTSA ↗ | 00.0%No examples available for this selection. | 125.0%ODI 10838724 · 27,355 miDRIVE GEAR (CLUTCH GEAR) FOR OIL PUMP, CAMS ETC. BROKE SPIDER WASHER (RETAINER CLIP) AND CAME LOOSE STRIKING BACK OF CLUTCH BASKET WHICH KEPT IT FROM COMING COMPLETELY OFF WHICH WOULD HAVE CAUSED ENGINE DESTRUCTION. GEAR SHOULD HAVE HAD MORE TORQUE APPLIED AT FACTORY TO NUT AND RED LOCK-TITE APPLIED TO THREADS. SHOULD HAVE BEEN RECALL. REMAINING 1/3 OF BROKEN SPIDER WASHER COULD NOT BE FOUND IN OIL SUMP. REMAINING LO PIECE COULD ENTER TRANSMISSION WITH POSSIBLE LOCK UP. PROBLEM WAS NOTICED BY NOISE WHILE RIDING 02/19/16. REPAIRED BY MSP CYCLES,… Look up ODI 10838724 at NHTSA ↗ |
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| Electrical System:Ignition:Switch | 27.4%ODI 10164850 · 11,000 miMY 2003 SUZUKI SV1000S MOTORCYCLE HAS A LONG HISTORY OF CUTTING OUT WHILE IN MOTION, IN TRAFFIC, IN TURNS, RESULTING IN EVENTUAL AND COMPLETE ELECTRONIC FAILURE ON 7/8/2006. THIS HAS BEEN AN ONGOING PROBLEM SINCE I PURCHASED THE BIKE IN AUGUST OF 2005. I HAVE HAD MULTIPLE MECHANICS (EVEN DEALER MECHANICS) CHECKING THE FUEL PUMP, GAS TANK, AIR FILTER, FUEL FILTER, AND FUSES TO ATTEMPT TO FIX THIS PROBLEM. THE PROBLEM WAS NEVER FOUND BECAUSE THE CHARACTERISTICS OF THE SURGING AND CUTTING OUT MADE THE BIKE BEHAVE AS THOUGH IT WAS STARVING FOR F… Look up ODI 10164850 at NHTSA ↗ | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. |
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| Engine And Engine Cooling:Engine | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 266.7%ODI 10180633 · 505 miI PUT 500 MILES ON MY BIKE OF VERY EASY RIDING THE ENGINE ISN'T BROKEN IN UNTIL 600 MILES AND I PULLED UP TO A STOP LIGHT AND AND THERE WAS A KNOCKING GRINDING NOISE WITH THE CLUTCH OUT AND IT WENT AWAY WHEN I PULLED IT IN. I BROUGHT IT TO THE DEALER AND THEY FOUND THAT THE PRIMARY GEAR NUT HAD BACKED OFF THE CRANKSHAFT AND WAS RUBBING UP AGAINST THE ENGINE CASE. THEY PUT RED LOCTITE ON THE NUT AND RETRORQUED IT AND IT NEEDED A NEW CASE GASKET. THE BIKE IS A 2006 SV1000S. *NM Look up ODI 10180633 at NHTSA ↗ | 00.0%No examples available for this selection. |
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