2004 Gmc W4500: complaints, problems and recalls
Explore the records behind recurring owner reports.
Key facts
1 owner complaints analyzed
1 distinct recall campaigns
149,300 mi median reported failure mileage
Scope: 2004 model year. Data updated: . 1 complaints include usable failure mileage. View data status.
This selection has limited data. It remains available for lookup but is excluded from search indexing.
Most common problems
Fuel System, Diesel:Storage:Tank Assembly is the most frequently named component, appearing in 1 of 1 complaints (100.0%). A complaint can name multiple components.
| Topic | Matching reports | Share of complaints |
|---|---|---|
| Braking behavior | 1 | 100.0% |
| Fuel system concerns | 1 | 100.0% |
Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.
Component breakdown
Number of unique complaints naming each component. Top eight shown.
| Category | Count |
|---|---|
| Fuel System, Diesel:Storage:Tank Assembly | 1 |
| Service Brakes, Hydraulic | 1 |
Fuel System, Diesel:Storage:Tank Assembly: 1; Service Brakes, Hydraulic: 1
Reported problems by failure mileage
Complaint counts in mileage bands. These are not failure rates per vehicle or mile.
| Category | Count |
|---|---|
| Under 25,000 | 0 |
| 25,000 to 49,999 | 0 |
| 50,000 to 74,999 | 0 |
| 75,000 to 99,999 | 0 |
| 100,000 to 149,999 | 1 |
| 150,000 and above | 0 |
Under 25,000: 0; 25,000 to 49,999: 0; 50,000 to 74,999: 0; 75,000 to 99,999: 0; 100,000 to 149,999: 1; 150,000 and above: 0
100,000 to 149,999 miles has the most reports with usable mileage (1). 0 complaints have missing, zero or invalid mileage.
Complaints over time
Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.
| Category | Count |
|---|---|
| 2010 | 1 |
2010: 1
Pattern summary
Fuel System, Diesel:Storage:Tank Assembly leads the component reports. Braking behavior appears in 1 complaint narratives. Fuel system concerns appears in 1 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.
Calculated from recorded counts. An AI narrative has not been published for this selection.
Examples from the source records
Examples provide context, not a representative sample or a verified diagnosis.
Owner report 10341636 · 2010-07-06 (July 6, 2010)
TL*THE CONTACT OWNS A 2004 GMC W4500. THE CONTACT REFERENCED NHTSA RECALL CAMPAIGN ID NUMBER: 05V168000, FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. WHILE DRIVING 30 MPH THE VEHICLE STARTED TO HESITATE. HE TOOK THE VEHICLE TO A LOCAL MECHANIC AND THEY CLEANED THE FUEL TANK. THE FOLLOWING DAY HE EXPERIENCED THE FAILURE AGAIN AND TOOK THE VEHICLE BACK TO THE MECHANIC. THE FUEL GAUGE WAS REPLACED. FOR TWO WEEKS A LOCAL MECHANIC PERFORMED DIAGNOSTIC TESTING ON THE VEHICLE AND THE FAILURE CONTINUED TO OCCUR. HE CALLED THE MANUFACTURER AND THE VEHICLE…
Owner-reported narrative. 149,300 miles reported. Look up ODI 10341636 at NHTSA ↗
Recall history
1 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.
05V168000 · Fuel System, Diesel:Storage:Tank Assembly
Reported: 2005-04-20 (April 20, 2005)
ON CERTAIN TRUCKS EQUIPPED WITH RPO IK9, DUE TO INSUFFICIENT DURABILITY AND TESTING, THE FUEL SWITCHING MANIFOLD SOLENOIDS LACK WATER OR SALT INTRUSION RESISTANCE, WHICH CAN LEAD TO FAILURE OF ONE OR MORE SOLENOIDS. FUEL SWITCHING MANIFOLD SOLENOID FAILURE WILL CAUSE INCORRECT FUEL DELIVERY RESULTING IN FUEL OVERFLOW FROM THE FUEL FILLER NECK.
Consequence: OVERFLOW FUEL MAY RESULT IN HIGH AMOUNT OF DIESEL FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE SOLENOID VALVE ASSEMBLY WITH AN IMPROVED ASSEMBLY INCLUDING ADDITIONAL DETECTION CIRCUIT AND ENHANCED WATER RESISTANCE FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 27, 2005. OWNERS MAY CONTACT ISUZU AT 1-800-255-6727.
NHTSA campaign record ↗Vehicle analysis explorer
Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.
Data completeness
1 unique complaints in this selection. Analysis snapshot: 2026-10-01.
Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.
Problems by model year
Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.
| Component | 1998 | 2000 | 2001 | 2003 | 2004 | 2006 | 2007 | 2008 | 2009 |
|---|---|---|---|---|---|---|---|---|---|
| Fuel/Propulsion System | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 133.3%ODI 10701004 · 170,000 miHELLO I HAVE HAD SEVERAL RECURRING ISSUES WITH MY FUEL PUMP SYSTEM. I HAVE HAD ONE ACTUAL FUEL LINE BREAK IN HALF AND POUR DIESEL OUT WHILE I WAS DRIVING DOWN THE ROAD. ALSO THE FUEL PUMP ON THE VEHICLE HAS COME A LOOSE FROM THE ENGINE TWICE BREAKING THE FOUR LUG NUTS THAT HOLD THE FUEL PUMP TO THE ENGINE, WHICH ALSO CAUSED FUEL TO LEAK. *TR | 150.0%ODI 10551118 · 138,558 miTHIS VEHICLE HAS HAD TO GO IN ABOUT 4 OR 5 TIMES NOW FOR FUEL SYSTEM ISSUES. I AM SOLELY BLAMING PACKER CITY INTERNATIONAL IN GREEN BAY, WI FOR MISDIAGNOSING THE PROBLEM. I WOULD REALLY LIKE HELP IN FILING A LAWSUIT AGAINST THEM AS THEY HAVE SCREWED ME OUT OF ABOUT $5000 NOW AND STILL HAVE NOT RESOLVED THE ISSUE. THEY KEEP SAYING "LET'S TRY REPLACING THIS OR THAT" AND I KEEP HAVING THE EXACT SAME ISSUES ! *TR | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. |
| Electrical System | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 133.3%ODI 10558028TRUCK IS WARMING UP VERY EASY AND THE ALARM IS TURNING ON AFTER DRIVE COUPLE MILES. *TR | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. |
| Engine And Engine Cooling:Engine | 0UnavailableNo examples available for this selection. | 1100.0%ODI 10128882DT: CONTACT STATES THERE IS A RECALL ON THE EXHAUST VALVE STEM FOR HIS VEHICLE. THE RECALL IS IN EFFECT UNTIL 11/30/05; GM RECALL NUMBER IS GM 0000119251. DUE TO THE VALVE STEM BREAKING THE ENGINE IS NEEDING TO BE REPLACED. THE SERVICE DEALER DID INFORM THE CONSUMER THIS WAS WHY THE ENGINE NEEDS TO BE REPLACED. *AK | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. |
| Engine And Engine Cooling:Exhaust System | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 150.0%ODI 10395709 · 80,000 miTL*THE CONTACT OWNS A 2007 GMC W4500. THE CONTACT STATED THAT THE VEHICLE EXHIBITED A BAD EXHAUST LEAK. FUMES COULD EMIT INSIDE OF THE CABIN. THE CONTACT PERFORMED THE REPAIR HIMSELF AND REPLACED THE PASSENGER SIDE EXHAUST MANIFOLD. THERE WAS SIGNIFICANT CONCERN OF THE SAFETY RISKS. THE FAILURE MILEAGE WAS APPROXIMATELY 30,000. UPDATED 05/24/11*LJ THE CONSUMER IS THE MECHANIC WHO CALLED IN THE COMPLAINT. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. |
| Engine And Engine Cooling:Exhaust System:Manifold/Header/Muffler/Tail Pipe | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 150.0%ODI 10395709 · 80,000 miTL*THE CONTACT OWNS A 2007 GMC W4500. THE CONTACT STATED THAT THE VEHICLE EXHIBITED A BAD EXHAUST LEAK. FUMES COULD EMIT INSIDE OF THE CABIN. THE CONTACT PERFORMED THE REPAIR HIMSELF AND REPLACED THE PASSENGER SIDE EXHAUST MANIFOLD. THERE WAS SIGNIFICANT CONCERN OF THE SAFETY RISKS. THE FAILURE MILEAGE WAS APPROXIMATELY 30,000. UPDATED 05/24/11*LJ THE CONSUMER IS THE MECHANIC WHO CALLED IN THE COMPLAINT. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. |
| Fuel System, Diesel | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 133.3%ODI 10432534 · 155,000 miTL* THE CONTACT OWNS A 2006 GENERAL MOTOR COMPANY W4500. THE CONTACT WAS DRIVING WHEN THE VEHICLE STALLED, AND THE CONTACT NOTICED THERE WAS DIESEL FUEL LEAKING. THE VEHICLE WAS TOWED TO A PRIVATE MECHANIC AND WHO CONFIRMED THAT THE FUEL PUMP FAILED. THE MANUFACTURER WAS CONTACTED AND CONFIRMED THE VIN DID NOT QUALIFY FOR NHTSA RECALL CAMPAIGN ID NUMBER :08V251000(FUEL SYSTEM, DIESEL). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 155,000. | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. |
| Fuel System, Diesel:Storage:Tank Assembly | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 1100.0%ODI 10341636 · 149,300 miTL*THE CONTACT OWNS A 2004 GMC W4500. THE CONTACT REFERENCED NHTSA RECALL CAMPAIGN ID NUMBER: 05V168000, FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. WHILE DRIVING 30 MPH THE VEHICLE STARTED TO HESITATE. HE TOOK THE VEHICLE TO A LOCAL MECHANIC AND THEY CLEANED THE FUEL TANK. THE FOLLOWING DAY HE EXPERIENCED THE FAILURE AGAIN AND TOOK THE VEHICLE BACK TO THE MECHANIC. THE FUEL GAUGE WAS REPLACED. FOR TWO WEEKS A LOCAL MECHANIC PERFORMED DIAGNOSTIC TESTING ON THE VEHICLE AND THE FAILURE CONTINUED TO OCCUR. HE CALLED THE MANUFACTURER AND THE VEHICLE… | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. |
| Service Brakes, Hydraulic | 0UnavailableNo examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 1100.0%ODI 10341636 · 149,300 miTL*THE CONTACT OWNS A 2004 GMC W4500. THE CONTACT REFERENCED NHTSA RECALL CAMPAIGN ID NUMBER: 05V168000, FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. WHILE DRIVING 30 MPH THE VEHICLE STARTED TO HESITATE. HE TOOK THE VEHICLE TO A LOCAL MECHANIC AND THEY CLEANED THE FUEL TANK. THE FOLLOWING DAY HE EXPERIENCED THE FAILURE AGAIN AND TOOK THE VEHICLE BACK TO THE MECHANIC. THE FUEL GAUGE WAS REPLACED. FOR TWO WEEKS A LOCAL MECHANIC PERFORMED DIAGNOSTIC TESTING ON THE VEHICLE AND THE FAILURE CONTINUED TO OCCUR. HE CALLED THE MANUFACTURER AND THE VEHICLE… | 00.0%No examples available for this selection. | 00.0%No examples available for this selection. | 0UnavailableNo examples available for this selection. | 0UnavailableNo examples available for this selection. |
Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.
Failure mileage by component
Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.
| Component | Mileage range (25th–75th percentile) | Median | Usable records | Examples |
|---|---|---|---|---|
| Fuel System, Diesel:Storage:Tank Assembly | Too few reports for a range | 149,300 mi | 1 (sparse) | ODI 10341636 · 149,300 miTL*THE CONTACT OWNS A 2004 GMC W4500. THE CONTACT REFERENCED NHTSA RECALL CAMPAIGN ID NUMBER: 05V168000, FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. WHILE DRIVING 30 MPH THE VEHICLE STARTED TO HESITATE. HE TOOK THE VEHICLE TO A LOCAL MECHANIC AND THEY CLEANED THE FUEL TANK. THE FOLLOWING DAY HE EXPERIENCED THE FAILURE AGAIN AND TOOK THE VEHICLE BACK TO THE MECHANIC. THE FUEL GAUGE WAS REPLACED. FOR TWO WEEKS A LOCAL MECHANIC PERFORMED DIAGNOSTIC TESTING ON THE VEHICLE AND THE FAILURE CONTINUED TO OCCUR. HE CALLED THE MANUFACTURER AND THE VEHICLE… |
| Service Brakes, Hydraulic | Too few reports for a range | 149,300 mi | 1 (sparse) | ODI 10341636 · 149,300 miTL*THE CONTACT OWNS A 2004 GMC W4500. THE CONTACT REFERENCED NHTSA RECALL CAMPAIGN ID NUMBER: 05V168000, FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. WHILE DRIVING 30 MPH THE VEHICLE STARTED TO HESITATE. HE TOOK THE VEHICLE TO A LOCAL MECHANIC AND THEY CLEANED THE FUEL TANK. THE FOLLOWING DAY HE EXPERIENCED THE FAILURE AGAIN AND TOOK THE VEHICLE BACK TO THE MECHANIC. THE FUEL GAUGE WAS REPLACED. FOR TWO WEEKS A LOCAL MECHANIC PERFORMED DIAGNOSTIC TESTING ON THE VEHICLE AND THE FAILURE CONTINUED TO OCCUR. HE CALLED THE MANUFACTURER AND THE VEHICLE… |
Complaint and recall timeline
Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.
Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.
Monthly counts, recall campaigns and complaint examples
| Month | Complaints | Campaigns announced | Examples |
|---|---|---|---|
| 2024-11 | 0 | None | No examples available for this selection. |
| 2024-12 | 0 | None | No examples available for this selection. |
| 2025-01 | 0 | None | No examples available for this selection. |
| 2025-02 | 0 | None | No examples available for this selection. |
| 2025-03 | 0 | None | No examples available for this selection. |
| 2025-04 | 0 | None | No examples available for this selection. |
| 2025-05 | 0 | None | No examples available for this selection. |
| 2025-06 | 0 | None | No examples available for this selection. |
| 2025-07 | 0 | None | No examples available for this selection. |
| 2025-08 | 0 | None | No examples available for this selection. |
| 2025-09 | 0 | None | No examples available for this selection. |
| 2025-10 | 0 | None | No examples available for this selection. |
| 2025-11 | 0 | None | No examples available for this selection. |
| 2025-12 | 0 | None | No examples available for this selection. |
| 2026-01 | 0 | None | No examples available for this selection. |
| 2026-02 | 0 | None | No examples available for this selection. |
| 2026-03 | 0 | None | No examples available for this selection. |
| 2026-04 | 0 | None | No examples available for this selection. |
| 2026-05 | 0 | None | No examples available for this selection. |
| 2026-06 | 0 | None | No examples available for this selection. |
| 2026-07 | 0 | None | No examples available for this selection. |
| 2026-08 | 0 | None | No examples available for this selection. |
| 2026-09 | 0 | None | No examples available for this selection. |
| 2026-10 (partial) | 0 | None | No examples available for this selection. |
Emerging complaint spikes
Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.
This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.
No complete months meet the spike thresholds for this selection.
Equal-age model-year comparison
Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.
2008: 0 complaints · 2009: 0 complaints
| Model year | Through age 0 | Through age 1 | Through age 2 |
|---|---|---|---|
| 2008 | 0 | 0 | 0 |
| 2009 | 0 | 0 | 0 |
Date coverage across each selected cohort
| Year | Incident dates used | Filing date fallbacks | Excluded dates |
|---|---|---|---|
| 2008 | 0 | 0 | 0 |
| 2009 | 0 | 0 | 0 |
Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.
Components reported together
Each cell counts unique complaints naming both components. Open a nonzero cell for examples.
| Component | Fuel System, Diesel:Storage:Tank Assembly | Service Brakes, Hydraulic |
|---|---|---|
| Fuel System, Diesel:Storage:Tank Assembly | — | 1ODI 10341636 · 149,300 miTL*THE CONTACT OWNS A 2004 GMC W4500. THE CONTACT REFERENCED NHTSA RECALL CAMPAIGN ID NUMBER: 05V168000, FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. WHILE DRIVING 30 MPH THE VEHICLE STARTED TO HESITATE. HE TOOK THE VEHICLE TO A LOCAL MECHANIC AND THEY CLEANED THE FUEL TANK. THE FOLLOWING DAY HE EXPERIENCED THE FAILURE AGAIN AND TOOK THE VEHICLE BACK TO THE MECHANIC. THE FUEL GAUGE WAS REPLACED. FOR TWO WEEKS A LOCAL MECHANIC PERFORMED DIAGNOSTIC TESTING ON THE VEHICLE AND THE FAILURE CONTINUED TO OCCUR. HE CALLED THE MANUFACTURER AND THE VEHICLE… |
| Service Brakes, Hydraulic | 1ODI 10341636 · 149,300 miTL*THE CONTACT OWNS A 2004 GMC W4500. THE CONTACT REFERENCED NHTSA RECALL CAMPAIGN ID NUMBER: 05V168000, FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY. WHILE DRIVING 30 MPH THE VEHICLE STARTED TO HESITATE. HE TOOK THE VEHICLE TO A LOCAL MECHANIC AND THEY CLEANED THE FUEL TANK. THE FOLLOWING DAY HE EXPERIENCED THE FAILURE AGAIN AND TOOK THE VEHICLE BACK TO THE MECHANIC. THE FUEL GAUGE WAS REPLACED. FOR TWO WEEKS A LOCAL MECHANIC PERFORMED DIAGNOSTIC TESTING ON THE VEHICLE AND THE FAILURE CONTINUED TO OCCUR. HE CALLED THE MANUFACTURER AND THE VEHICLE… | — |
Co-reporting does not establish that one component caused another concern.
Recurring narrative patterns
Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.
0 patterns with matching reports.
No narratives match the published patterns.