Auto Recall Watch
U.S. public vehicle records

Freightliner CASCADIA recalls by model year

Explore the records behind recurring owner reports.

Key facts

252 owner complaints analyzed

137 distinct recall campaigns

215,000 mi median reported failure mileage

Scope: 2002 to 2026 model years. Data updated: . 119 complaints include usable failure mileage. View data status.

Compare model years

Recalls by model year

All campaigns in the snapshot affecting each model year, including recalls announced years later.

Recall campaigns

Shared campaigns appear once in each affected model year.

2010
23
2011
23
2012
19
2013
19
2014
21
2015
18
2016
12
2017
20
2018
26
2019
29
2020
21
2021
21
2022
19
2023
7
2024
2
2025
8
2026
3
Recall campaigns data
CategoryCount
201023
201123
201219
201319
201421
201518
201612
201720
201826
201929
202021
202121
202219
20237
20242
20258
20263

2010: 23; 2011: 23; 2012: 19; 2013: 19; 2014: 21; 2015: 18; 2016: 12; 2017: 20; 2018: 26; 2019: 29; 2020: 21; 2021: 21; 2022: 19; 2023: 7; 2024: 2; 2025: 8; 2026: 3

Year-by-year records

Freightliner CASCADIA model-year comparison
Model yearComplaintsRecallsChange in recalls
200201Not available
2003010
200402+1
200513+1
200618+5
2007112+4
2008822+10
20091924+2
20101223-1
201112230
20121719-4
20137190
20141221+2
20151618-3
20161212-6
2017920+8
20181126+6
20192929+3
20202621-8
202116210
20221319-2
2023127-12
2024142-5
202518+6
202633-5

Recall history

137 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.

17V810000 · Equipment

Reported: 2017-12-15 (December 15, 2017) · Model years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017

Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf

Consequence: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

Remedy: DTNA will notify owners, and instruct them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on April 11, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or contact Kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "Product Safety Recall" for more information. DTNA's number for this recall is FL-759.

NHTSA campaign record ↗
11V478000 · Fuel System, Diesel

Reported: 2011-09-16 (September 16, 2011) · Model years: 2004, 2005, 2006, 2007, 2008

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2008 HEAVY TRUCKS MANUFACTURED FROM JULY 11, 2003, THROUGH SEPTEMBER 28, 2007, EQUIPPED WITH EPA04 MODEL MBE4000 ENGINES BUILT WITH PLASTIC LOW PRESSURE FUEL LINES AND FUEL FILTERS MOUNTED NEAR THE CENTER OF THE ENGINE ON THE LEFT-HAND SIDE. THE PLASTIC LOW PRESSURE FUEL LINE BETWEEN ENGINE MOUNTED FUEL FILTER AND ENGINE BLOCK MAY DEVELOP A SUBSTANTIAL DIESEL FUEL LEAK.

Consequence: THIS COULD CREATE A ROAD HAZARD INCREASING THE RISK OF A CRASH. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND THE REMEDY WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. VEHICLES WILL BE INSPECTED AND THE PLASTIC LOW PRESSURE FUEL LINE WILL BE REPLACED WITH A STEEL LOW PRESSURE FUEL LINE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. AN INTERIM LETTER WAS MAILED TO OWNERS ON OCTOBER 28, 2011. THE SAFETY RECALL BEGAN ON FEBRUARY 21, 2012. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
11V514000 · Steering:Rack And Pinion

Reported: 2011-10-13 (October 13, 2011) · Model years: 2005, 2006, 2007, 2008, 2009, 2010, 2011

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2005-2011 FREIGHTLINER CASCADIA, COLUMBIA, CENTURY, CORONADO, AND CLASSIC XL TRUCKS MANUFACTURED FROM NOVEMBER 1, 2004, THROUGH JUNE 15, 2010 FOR THE RACK AND PINION STEERING SYSTEM. THE LOWER PINION BEARING MAY CORRODE AND FAIL. A FAILED BEARING MAY LEAD TO DAMAGE OF THE SPOOL VALVE SEALS. A DAMAGE SPOOL VALVE SEAL MAY ALLOW HYDRAULIC FLUID TO FLOW TO THE RIGHT OR LEFT TURN PORT INSTEAD OF FLOWING TO THE RETURN PORT.

Consequence: THE STEERING COULD UNEXPECTEDLY TURN LEFT OR RIGHT, MAKING THE VEHICLE MORE DIFFICULT TO CONTROL AND INCREASING THE RISK OF A CRASH.

Remedy: DAIMLER TRUCKS WILL INSPECT THE LOWER BEARING FOR CORROSION. IF CORROSION IS FOUND, THE RACK AND PINION SYSTEM WILL BE REPLACED. IF NO CORROSION IS FOUND, ON THE BEARING, THE BEARING WILL BE PACKED WITH GREASE AND THE RUBBER BELLOWS WILL BE REPLACED WITH SEALANT ADDED BETWEEN THE BELLOWS AND THE RACK HOUSING. AN INTERIM LETTER WAS MAILED IN DECEMBER 2011. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712.

NHTSA campaign record ↗
09V357000 · Steering:Rack And Pinion

Reported: 2009-09-16 (September 16, 2009) · Model years: 2006, 2007, 2008, 2009, 2010

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2005 THROUGH 2010 HEAVY DUTY TRUCKS MANUFACTURED FROM OCTOBER 29, 2005 THROUGH JULY 3, 2009. UNDER CERTAIN CONDITION, THE LEFT HAND INNER TIE ROD END MAY LOOSEN OVER TIME AND IF NOT CORRECTED, POTENTIALLY SEPARATE FROM THE STEERING RACK.

Consequence: A SEPARATED TIE ROD ASSEMBLY CAN RESULT IN LOSS OF VEHICLE CONTROL AT HIGHER SPEEDS AND A CRASH COULD OCCUR.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND THE VEHICLES WILL BE REPAIRED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 5, 2010. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712.

NHTSA campaign record ↗
09V391000 · Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings

Reported: 2009-10-06 (October 6, 2009) · Model years: 2006, 2007, 2008, 2009, 2010

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2010 HEAVY TRUCKS MANUFACTURED BETWEEN JANUARY 17, 2006 AND MARCH 31, 2009, EQUIPPED WITH EPA07 MODEL MBE4000 ENGINES BUILT WITH PLASTIC LOW PRESSURE FUEL LINES. THE PLASTIC LINES MAY EXPERIENCE LEAKS DUE TO FATIGUE CRACKS CAUSED BY STRESS AND VIBRATION COMBINED WITH HIGH INTERNAL PRESSURE.

Consequence: IF A DIESEL FUEL LEAK CONTINUES UNDETECTED UNDER CERTAIN CONDITIONS FUEL MAY IGNITE ON A HOT ENGINE SURFACE AND/OR FUEL MAY SPILL ON THE ROAD INCREASING THE RISK OF A CRASH.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND THE REMEDY WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES AND DIRECT WARRANTY CUSTOMERS. THE SAFETY RECALL BEGAN ON MAY 7, 2010. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
11V146000 · Engine And Engine Cooling

Reported: 2011-03-03 (March 3, 2011) · Model years: 2006, 2007, 2008, 2009, 2010, 2011

DAIMLER TRUCKS (DTNA) IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2011 FREIGHTLINER, CASCADIA, CENTURY, COLUMBIA FLD, AND M2, STERLING 9500, AND WESTERN STAR 4900 HEAVY TRUCKS MANUFACTURED FROM MARCH 20, 2006, THROUGH JUNE 30, 2010, EQUIPPED WITH SPECIFIC MBE4000 EPA07 MODEL ENGINES. THE INTAKE AIR GRID HEATER MAY SHORT CIRCUIT AND FAIL DUE TO EXCESSIVE INTERNAL TEMPERATURES.

Consequence: A SHORT CIRCUITED GRID HEATER COULD RESULT IN A VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.

Remedy: DTNA WILL NOTIFY OWNERS OF THE RECALL DURING MARCH 2011. ANOTHER NOTIFICATION WILL BE ISSUED ONCE THE REMEDY IS RELEASED. DTNA EXPECTS THE REMEDY TO BE AVAILABLE BY DECEMBER 1, 2011. REPAIRS WILL BE PERFORMED BY DTNA DEALERS FREE OF CHARGE. OWNERS MAY CONTACT DTNA TOLL-FREE AT 1-800-547-0712. THIS RECALL IS ASSCOCIATED WITH A PREVIOUS RECALL, CAMPAIGN NUMBER 10V-341.

NHTSA campaign record ↗
11V465000 · Electronic Stability Control (Esc)

Reported: 2011-09-08 (September 8, 2011) · Model years: 2006, 2007, 2008, 2009, 2010, 2011, 2012

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2006-2012 FREIGHTLINER BUSINESS CLASS M2, CASCADIA, CENTURY, COLUMBIA, CORONADO AND STERLING A-LINE VEHICLES BUILT WITH MERITOR WABCO ELECTRONIC STABILITY CONTROL (ESC) SYSTEM MANUFACTURED FROM SEPTEMBER 15, 2005 THROUGH SEPTEMBER 1, 2011. UNDER CERTAIN ROAD AND DRIVING CONDITIONS, VEHICLE BODY ROLL AND ROAD INCLINATION CHARACTERISTICS MAY ADVERSELY AFFECT THE SLIP ANGLE CALCULATION OF THE ELECTRONIC STABILITY CONTROL (ESC) SYSTEM. THIS MIGHT CAUSE THE ESC TO PERCEIVE AN OVER STEERING SITUATION AND THEREFORE APPLY THE OUTER WHEEL BRAKE ON THE FRONT AXLE UNTIL THE VEHICLE IS PERCEIVED TO BE STABLE.

Consequence: IF THE DRIVER IS SLOW TO REACT DURING THIS ESC INTERVENTION, THE VEHICLE MAY DEVIATE FROM THE INTENDED LINE OF TRAVEL INCREASING THE RISK OF A CRASH.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE ESC MODULE WITH THE APPROPRIATE SOFTWARE VERSION AS NECESSARY, FREE OF CHARGE. AN INTERIM OWNER NOTIFICATION WILL BE MAILED ON OR ABOUT NOVEMBER 21, 2011. THE DATE FOR AVAILABILITY OF THE FINAL REMEDY IS SUBJECT TO VALIDATION TESTING AND PARTS AVAILABILITY. THE SAFETY RECALL BEGAN ON MARCH 28, 2012. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712.

NHTSA campaign record ↗
12V074000 · Engine And Engine Cooling:Engine:Diesel

Reported: 2012-02-28 (February 28, 2012) · Model years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013

DAIMLER TRUCKS (DTNA) IS RECALLING CERTAIN MODEL YEAR 2006-2013 FREIGHTLINER, STERLING, AND WESTERN STAR VEHICLES, EQUIPPED WITH DETROIT DIESEL EPA07 AND EPA10, DD13 AND DD15/16 ENGINES, MANUFACTURED FROM JANUARY 20, 2006, THROUGH FEBRUARY 20, 2012. THE PUMP TO RAIL HIGH PRESSURE FUEL LINE SUPPORT SYSTEM USED ON THESE ENGINES IS SENSITIVE TO ASSEMBLY TORQUE AND MAY BE DAMAGED DURING SERVICE WORK. AS A RESULT OF OTHER REPAIRS, THE LINE SUPPORTS MAY LOOSEN, POTENTIALLY LEADING TO FUEL LINE CRACKING AND A FUEL LEAK.

Consequence: A FUEL LEAK COULD CREATE A ROAD HAZARD, INCREASING THE RISK OF A CRASH. ALSO A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.

Remedy: DTNA WILL NOTIFY OWNERS, AND WHERE NECESSARY, THE HIGH PRESSURE FUEL LINE SUPPORT SYSTEM WILL BE REPLACED BY DTNA AUTHORIZED SERVICE FACILITIES, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 27, 2012. OWNERS MAY CONTACT DTNA AT 1-800-547-0712.

NHTSA campaign record ↗
09V024000 · Electrical System

Reported: 2009-01-22 (January 22, 2009) · Model years: 2007, 2008, 2009

DAIMLER TRUCKS IS RECALLING 14181 MY 2007-2009 FREIGHTLINER CASCADIA TRUCKS EQUIPPED WITH CAB SIGNAL-DETECT AND ACTIVATION MODULES (SAMS). POTENTIAL CORROSION DAMAGE DUE TO WATER INTRUSION INTO THE SAMS MAY CAUSE ELECTRICAL SHORTS OR INTERMITTENT OPERATION OF TAIL LAMPS, STOP LAMPS, SIDE MARKER LAMPS AND TRAILER LIGHTING. IN SOME CASES STARTER MOTORS HAVE ACTIVATED WITHOUT A KEY ON.

Consequence: AN ELECTRICAL SHORT IN THE CAB SAM OR CHASSIS SAM MAY CAUSE MELTING IN THE SAM OR OTHER ELECTRICAL COMPONENTS WHICH MAY CAUSE A VEHICLE FIRE.

Remedy: DEALERS WILL INSPECT FOR INDICATION OF WATER INTRUSION OR DAMAGE TO THE SAMS. SAMS WILL BE REPLACED AS REQUIRED AND MODIFICATIONS WILL BE COMPLETED TO CONTROL POSSIBLE SOURCES OF WATER INTRUSION. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 13, 2009. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
09V400000 · Engine And Engine Cooling

Reported: 2009-10-08 (October 8, 2009) · Model years: 2007, 2008, 2009, 2010

DAIMLER TRUCKS IS RECALLING MODEL YEAR 2007-2010 FREIGHTLINER, STERLING AND WESTERN STAR VEHICLES EQUIPPED WITH DETROIT DIESEL DD15 EPA07 ENGINES WHICH WERE MANUFACTURED WITH GRID HEATERS. INCREASED INTERNAL GRID HEATER RESISTANCE CAUSED BY IMPROPERLY TIGHTENED SCREWS MAY MELT THE SOLDER ON THE GRID HEATER CIRCUIT BOARD LEADING TO A SHORT CIRCUIT.

Consequence: A SHORT-CIRCUITED GRID HEATER COULD RESULT IN A VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.

Remedy: THE ENGINE CONTROL LOGIC WILL BE REPROGRAMMED FREE OF CHARGE BY DETROIT DIESEL AUTHORIZED REPAIR FACILITIES AND DIRECT WARRANTY CUSTOMERS TO PROVIDE COLD WEATHER STARTING WITHOUT THE NEED OF A GRID HEATER. THE SAFETY RECALL BEGAN ON NOVEMBER 4, 2009. OWNERS MAY CONTACT DETROIT DIESEL AT 1-313-592-5800 AND DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
10V341000 · Engine And Engine Cooling

Reported: 2010-07-27 (July 27, 2010) · Model years: 2007, 2008, 2009, 2010, 2011

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2011 FREIGHTLINER, FCCC, STERLING, AND WESTERN STAR HEAVY TRUCKS MANUFACTURED FROM SEPTEMBER 5, 2006, THROUGH JUNE 30, 2010, EQUIPPED WITH SPECIFIC MBE900 EPA04 AND EPA07 MODEL ENGINES. THE INTAKE AIR GRID HEATER MAY SHORT CIRCUIT AND FAIL DUE TO EXCESSIVE INTERNAL TEMPERATURES.

Consequence: A SHORT CIRCUITED GRID HEATER COULD RESULT IN A VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE BUSES FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT JULY 29, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712.

NHTSA campaign record ↗
15V127000 · Electrical System

Reported: 2015-03-04 (March 4, 2015) · Model years: 2007, 2008, 2009, 2010, 2011

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2007-2011 Freightliner Cascadia trucks manufactured March 26, 2007, to August 31, 2010. Water may leak into the Signal-detection and Activation Module (SAM) Chassis causing corrosion which may result in electrical shorts or possible intermittent operation of trailer lights.

Consequence: Intermittent operation of the trailer lights may prevent other drivers from knowing that the truck is slowing or stopping, increasing the risk of a vehicle crash. Additionally, an electrical short in the SAM chassis may result in a a fire.

Remedy: DTNA will notify owners, and dealers will inspect the SAM chassis for corrosion, replacing it as necessary. Any vehicle that does not have a drip shield mounted in the cab over the SAM chassis will receive one. These repairs will be performed free of charge. An interim letter was sent to owners on May 4, 2015. The recall began on October 8, 2015. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-679.

NHTSA campaign record ↗
07V592000 · Steering:Gear Box:Shaft Sector

Reported: 2007-12-21 (December 21, 2007) · Model years: 2008

ON CERTAIN TRUCKS EQUIPPED WITH TRW STEERING GEARS, MODELS TAS85 AND RCS85, THESE STEERING GEARS CONTAIN POTENTIALLY DEFECTIVE SECTOR SHAFTS WITH AN INCORRECT GEAR TOOTH WHICH MAY INTERFERE WITH THE RACK-PISTON TEETH, RESULTING IN A STICK OR BIND CONDITION.

Consequence: THIS CONDITION HAS THE POTENTIAL TO CAUSE THE STEERING GEAR TO STALL AND RESTRICT THE STEERING TURNING ANGLE OF THE VEHICLE WHICH COULD RESULT IN A VEHICLE CRASH.

Remedy: FREIGHTLINER IS WORKING WITH TRW TO REPLACE THE DEFECTIVE STEERING GEAR (PLEASE SEE 07E101). THE RECALL BEGAN ON APRIL 18, 2008. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.

NHTSA campaign record ↗
08V029000 · Service Brakes, Air:Disc

Reported: 2008-01-28 (January 28, 2008) · Model years: 2008

ON CERTAIN TRUCKS AND MOTOR HOMES CHASSIS, INCORRECT FASTENERS MAY NOT PROVIDE ADEQUATE CLAMPING FORCE BETWEEN THE BRAKE CALIPER AND BRAKE ANCHOR PLATE POTENTIALLY RESULTING IN REDUCED BRAKE EFFECTIVENESS.

Consequence: REDUCED BRAKE EFFECTIVENESS COULD LEAD TO A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE VEHICLES TO DETERMINE IF INCORRECT BOLTS WERE USED. IF INCORRECT BOLTS ARE FOUND, VEHICLES WILL BE INSPECTED FOR POSSIBLE ADDITIONAL DAMAGE AND REPAIRED AS REQUIRED. THE RECALL BEGAN ON JUNE 6, 2008. OWNERS MAY CONTACT DAIMLER TRUCKS NORTH AMERICA AT 1-800-547-0712.

NHTSA campaign record ↗
08V159000 · Parking Brake:Conventional:Air

Reported: 2008-04-09 (April 9, 2008) · Model years: 2008

DAIMLER TRUCKS IS RECALLING 900 MY 2008 FREIGHTLINER ARGOSY, ARGOSY RHD, CASCADIA, COLUMBIA, CENTURY ST, CORONADO, STERLING ACTERRA, L-LINE AND WESTERN STAR 4900 TRUCKS EQUIPPED WITH BENDIX MV-3 DASH CONTROL VALVES. THE MOLDED VALVE BODY HAS AN INCORRECT CORE PIN IN THE INJECTION MOLD CAUSING THE VALVE BODY TO BE OVERSIZED IN THE DOUBLE CHECK VALVE AREA. THIS CONDITION CAN ALLOW THE RUBBER DOUBLE CHECK VALVE TO BECOME LODGED IN THE BODY OPENING UNDER CERTAIN CIRCUMSTANCES.

Consequence: IF THE DOUBLE CHECK VALVE BECOMES LODGED, IN THE EVENT OF A PRIMARY RESERVOIR FAILURE, AIR PRESSURE CAN LEAK PAST THE LODGED DOUBLE CHECK VALVE THEREBY DEPLETING THE SECONDARY RESERVOIR, CAUSING REDUCED ABILITY FOR MODULATING THE SERVICE EMERGENCY BRAKES INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE MV-3 DASH VALVE FOR THE PRODUCTION DATE CODE. VALVES IN THE AFFECTED PRODUCTION LOTS WILL BE REPLACED FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 9, 2008. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
09V376000 · Air Bags

Reported: 2009-09-23 (September 23, 2009) · Model years: 2008, 2009

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2009 TRUCKS EQUIPPED WITH INDIANA MILLS AND MANUFACTURING ROLLTEK SIDE-ROLL PROTECTION SYSTEMS. THE SENSOR DESIGNED TO DETECT VEHICLE ROLL CAN MALFUNCTION AND CAUSE THE SIDE AIRBAGS TO INADVERTENTLY DEPLOY.

Consequence: INADVERTENT DEPLOYMENT OF THE SIDE AIRBAGS COULD RESULT IN A VEHICLE CRASH OR INJURY TO AN OUT OF POSITION OCCUPANT.

Remedy: DAIMLER TRUCKS WILL INSPECT TO DETERMINE IF A VEHICLE CONTAINS AN AFFECTED SYSTEM AND, IF SO, THAT SYSTEM WILL BE REPLACED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE NOVEMBER 20, 2009. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
10V102000 · Electrical System:Software

Reported: 2010-03-16 (March 16, 2010) · Model years: 2008, 2009, 2010

DAIMLER TRUCKS HAS NOTIFIED NHTSA OF A DEFECT IN CERTAIN MODEL YEAR 2008 THROUGH 2010 CASCADIA EQUIPPED WITH LIFEGUARD ROLLTEK ADVANCED OCCUPANT PROTECTION SYSTEM. THE LIFEGUARD ROLLTEK IS DESIGNED TO PROVIDE ADDITIONAL PROTECTION TO VEHICLE OCCUPANTS IN THE EVENT OF A ROLLOVER ACCIDENT AND IT MAY NOT HAVE BEEN PROPERLY INSTALLED.

Consequence: REDUCED EFFECTIVENESS OF THE ADVANCED OCCUPANT PROTECTION SYSTEM MAY INCREASE THE RISK OF INJURY.

Remedy: DEALERS WILL INSPECT AND INSTALL AN ADDITIONAL RETAINERS TO ENSURE THE SYSTEM REMAINS FULLY FUNCTIONAL. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 4, 2010. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
10V189000 · Fuel System, Other

Reported: 2010-05-07 (May 7, 2010) · Model years: 2008, 2009, 2010, 2011

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 FREIGHTLINER COLUMBIA, CASCADIA, CORONADO, CENTURY, M2, STERLING 9500, AND WESTERN STAR 4900 VEHICLES EQUIPPED WITH DD 13 AND DD15/DD16 ENGINES AND MANUFACTURED FROM JANUARY 1, 2007 THROUGH APRIL 5, 2010. SHOULD THE FUEL FILTER BECOME RESTRICTED, THE LOW PRESSURE FUEL FLANGE MAY DEVELOP A CRACK RESULTING IN A FUEL LEAK.

Consequence: FUEL LEAKING ONTO THE ROADWAY MAY RESULT IN VEHICLE CRASH.

Remedy: THE LOW PRESSURE FUEL FLANGE WILL BE REPLACED WITH A MORE ROBUST COMPONENT. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 17, 2010. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
11V330000 · Electrical System:12v/24v/48v Battery:Cables

Reported: 2011-06-21 (June 21, 2011) · Model years: 2008, 2009, 2010, 2011, 2012

DTNA IS RECALLING CERTAIN MODEL YEAR 2008-2012 FREIGHTLINER; CASCADIA, CENTURY CLASS, COLUMBIA, AND CORONADO, CERTAIN MODEL YEAR 2008-2009 STERLING; A-LINE AND L-LINE AND CERTAIN MODEL YEAR 2009-2012 WESTERN STAR CONSTELLATION VEHICLES, MANUFACTURED FROM JANUARY 14, 2008, THROUGH JUNE 15, 2011, BUILT WITH DETROIT DIESEL 15 OR 16 ENGINES. THE BOLT ATTACHING A RUBBER ISOLATOR TO A SUPPORT BRACKET MAY BECOME LOOSE AND BACK OUT, POTENTIALLY CONTACTING AN UN-FUSED STARTER CABLE AND CREATING A SHORT CIRCUIT.

Consequence: A SHORT CIRCUIT BETWEEN AN UN-FUSED BATTERY CABLE AND CHASSIS GROUND COULD RESULT IN A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL A NEW BOLT AND ISOLATOR AND REPAIR THE RECREATIONAL VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 21, 2011. OWNERS MAY CONTACT DTNA AT 1-800-547-0712.

NHTSA campaign record ↗
14V080000 · Engine And Engine Cooling:Engine

Reported: 2014-02-21 (February 21, 2014) · Model years: 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015

Daimler Trucks North America LLC (Daimler) is recalling certain model year 2008-2015 Freightliner 114SD, Cascadia, M2 Business Class, Sterling LT8500, and Thomas Built Buses Saf-T-Liner HDX vehicles manufactured February 19, 2008, through February 11, 2014, and equipped with Cummins Westport Model ISL G and Cummins Westport Model ISX12 G engines. Condensation in the intake manifold may freeze during cold weather conditions and interfere with the proper operation of the intake manifold pressure sensor.

Consequence: The sensor malfunction could induce elevated exhaust temperatures or flames from the exhaust pipe, increasing the risk of a vehicle fire or burn injury to a person near the exhaust pipe.

Remedy: Cummins and Cummins Westport will notify owners, and authorized Cummins service facilities will upload a new ECM calibration, free of charge. The recall began on April 12, 2014. Customers may contact Daimler at 1-800-385-4357 or Cummins Inc. at 1-800-343-7357. Daimler's number for this recall is FL-660.

NHTSA campaign record ↗
17V761000 · Exterior Lighting:Brake Lights:Switch | Exterior Lighting:Brake Lights

Reported: 2017-11-27 (November 27, 2017) · Model years: 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018

Daimler Trucks North America, LLC (DTNA) is recalling certain 2008-2018 Freightliner Cascadia, Western Star 4700, 4900, 5700, and 6900 trucks. After hard brake applications, the brake light pressure switch may not activate the brake lights with a light application of the brake pedal.

Consequence: If the brake lights fail to illuminate, there would not be a signal to other motorists that the vehicle is slowing, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will repair the vehicles, free of charge. Daimler issued interim notifications to owners on January 22, 2018. The recall began on May 9, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-756.

NHTSA campaign record ↗
20V214000 · Exterior Lighting

Reported: 2020-04-14 (April 14, 2020) · Model years: 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021

Daimler Trucks North America LLC (DTNA) is recalling certain 2006-2020 Freightliner Columbia, 2006-2021 Freightliner Business Class M2, 2007-2020 Freightliner Coronado, 2014-2021 Freightliner 122 SD, 2007 Sterling A 9500, 2006 Freightliner Argosy, 2006-2007 Sterling AT9500, 2008-2021 Freightliner Cascadia, 2006-2008 Freightliner Classic, 2006-2011 Freightliner Century Class, 2006-2010 Freightliner FLD, and 2017 Western Star 5700 vehicles. The rear reflective tape may be partially covered by the mudflap hanger bracket, which may reduce the vehicle's visibility to other drivers on the road. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

Consequence: The vehicle's rearward visibility may be reduced, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect and reposition the reflective tape to ensure that it is completely visible, as necessary, free of charge. The recall began May 29, 2020. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL848.

NHTSA campaign record ↗
09V220000 · Service Brakes, Air:Supply:Quick Release Valve

Reported: 2009-06-12 (June 12, 2009) · Model years: 2009, 2010

DAIMLER TRUCKS IS RECALLING 1,460 MODEL YEAR 2009 AND 2010 HEAVY DUTY TRUCKS AND FCCC CHASSIS (USED ON THOMAS BUILT SCHOOL BUSES) MANUFACTURED FROM JUNE 11 THROUGH DECEMBER 16, 2008, EQUIPPED WITH CERTAIN HALDEX QUICK RELEASE VALVES (QRV). THE RUBBER DIAPHRAGM INSIDE THE QRV MAY EXPERIENCE DELAMINATION RESULTING IN SIGNIFICANT LEVELS OF AIR PRESSURE LEAKAGE PAST AND/OR THROUGH THE DIAPHRAGM, OR THE DEVELOPMENT OF A BUBBLE IN THE DIAPHRAGM WHICH MAY TRAP AIR PRESSURE IN THE VALVE AND NOT ALLOW THE SERVICE BRAKES TO RELEASE.

Consequence: MALFUNCTION OF THE AIR BRAKE SYSTEM COULD RESULT IN A VEHICLE CRASH.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND REPAIR THE BUSES FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY DAIMLER TRUCKS NORTH AMERICA. THE SAFETY RECALL BEGAN ON AUGUST 12, 2009. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712.

NHTSA campaign record ↗
09V390000 · Fuel System, Gasoline:Delivery:Fuel Pump

Reported: 2009-10-06 (October 6, 2009) · Model years: 2009

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2009 HEAVY TRUCKS MANUFACTURED BETWEEN MAY 5, 2008 AND JANUARY 7, 2009, EQUIPPED DD15 ENGINES AND WITH BOSCH HIGH PRESSURE FUEL PUMPS. THE FASTENERS ON THESE FUEL PUMPS COULD BE UNDER-TORQUED ALLOWING THE "O" RING BETWEEN THE PUMP HOUSING AND THE BARREL TO PROTRUDE AND LEAK.

Consequence: IF A DIESEL FUEL LEAK CONTINUES UNDETECTED UNDER CERTAIN CONDITIONS FUEL MAY IGNITE ON A HOT ENGINE SURFACE AND/OR FUEL MAY SPILL ON THE ROAD INCREASING THE RISK OF A CRASH.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND THE REMEDY WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES AND DIRECT WARRANTY CUSTOMERS. THE SAFETY RECALL BEGAN ON DECEMBER 22, 2009. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
09V428000 · Engine And Engine Cooling

Reported: 2009-11-02 (November 2, 2009) · Model years: 2009, 2010

DAIMLER TRUCKS IS RECALLING MODEL YEAR 2009-2010 FREIGHTLINER, AND STERLING VEHICLES EQUIPPED DETROIT DIESEL DD13 EPA07 ENGINES WHICH WERE MANUFACTURED WITH GRID HEATERS. INCREASED INTERNAL GRID HEATER RESISTANCE CAUSED BY IMPROPERLY TIGHTENED SCREWS MAY MELT THE SOLDER ON THE GRID HEATER CIRCUIT BOARD LEADING TO A SHORT CIRCUIT.

Consequence: A SHORT CIRCUIT COULD RESULT IN A VEHICLE FIRE AND INJURY TO VEHICLE OCCUPANTS.

Remedy: DETROIT DIESEL WILL REPAIR VEHICLES FREE OF CHARGE. THE ENGINE CONTROL LOGIC WILL BE REPROGRAMMED TO PROVIDE COLD WEATHER STARTING WITHOUT THE NEED OF A GRID HEATER. WIRING TO THE GRID HEATER WILL BE REMOVED. THE SAFETY RECALLBEGAN ON DECEMBER 18, 2009. OWNERS MAY CONTACT DETROIT DIESEL AT 1-313-592-5800 OR DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
10V339000 · Fuel System, Other:Delivery:Fuel Pump

Reported: 2010-07-27 (July 27, 2010) · Model years: 2009, 2010, 2011

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2009 THROUGH 2011 FREIGHTLINER CASCADIA, CENTURY, COLUMBIA, CORONADO, M2, AND WESTERN STAR 4900 HEAVY TRUCKS MANUFACTURED FROM FEBRUARY 19, 2009 THROUGH JULY 9, 2010, EQUIPPED WITH SPECIFIC DD13 AND DD15 ENGINES ASSEMBLED WITH A BOSCH HIGH PRESSURE FUEL PUMP ELEMENT WHICH MAY DEVELOP A CRACK DUE TO HYDROGEN INDUCED STRESS CORROSION. OVER TIME THE BARREL OF THE BOSCH HIGH PRESSURE FUEL PUMP ELEMENT USED ON SPECIFIC DD13/DD15 ENGINES MAY DEVELOP A CRACK DUE TO HYDROGEN INDUCED STRESS CORROSION RESULTING IN A DIESEL FUEL LEAK.

Consequence: IF A DIESEL FUEL LEAK CONTINUES UNDETECTED, FUEL MAY SPILL ONTO THE ROADWAY POTENTIALLY RESULTING IN A CRASH.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT MARCH 28, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712.

NHTSA campaign record ↗
11V287000 · Fuel System, Other:Delivery:Fuel Pump

Reported: 2011-05-18 (May 18, 2011) · Model years: 2009, 2010, 2011

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2009 THROUGH 2011 FREIGHTLINER CASCADIA, CENTURY, COLUMBIA, CORONADO, M2, AND WESTERN STAR 4900 HEAVY TRUCKS MANUFACTURED FROM FEBRUARY 19, 2009, THROUGH JULY 9, 2010, EQUIPPED WITH SPECIFIC DD13 AND DD15 ENGINES ASSEMBLED WITH A BOSCH HIGH PRESSURE FUEL PUMP ELEMENT WHICH MAY DEVELOP A CRACK DUE TO HYDROGEN INDUCED STRESS CORROSION. THE CRACK MAY RESULT IN A DIESEL FUEL LEAK.

Consequence: IF A DIESEL FUEL LEAK CONTINUES UNDETECTED, FUEL MAY SPILL ONTO THE ROADWAY INCREASING THE RISK OF A CRASH.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES, FREE OF CHARGE. THIS RECALL IS AN EXPANSION OF A PREVIOUS RECALL (SEE RECALL CAMPAIGN 10V-339). THE SAFETY RECALL BEGAN ON MAY 18, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS TOLL-FREE AT 1-800-547-0712.

NHTSA campaign record ↗
12V405000 · Equipment

Reported: 2012-08-16 (August 16, 2012) · Model years: 2009, 2010, 2011, 2012

Daimler Trucks North America (DTNA) is recalling certain model year 2009-2012 Freightliner, Sterling, and Western Star vehicles manufactured from July 7, 2008, through December 15, 2011, and equipped with perpendicular air tank mounting brackets. The air tank mounting brackets may develop cracks which can lead to the air tank brackets separating from the frame rail. The air tanks may also separate from the vehicle.

Consequence: Air tanks that become separated from a moving vehicle may create a road debris hazard, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the air mounting brackets, free of charge. The recall began on December 24, 2012. Owners may contact Daimler Trucks North America toll free at 1-800-547-0712.

NHTSA campaign record ↗
10V053000 · Steering:Gear Box:Shaft Pitman

Reported: 2010-02-23 (February 23, 2010) · Model years: 2010

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2010 FREIGHTLINER CASCADIA VEHICLES MANUFACTURED MAY 20, 2009 THROUGH JANUARY 29, 2010 AND EQUIPPED WITH OPTIONAL SHEPPARD HD94 STEERING GEARS. RESTRAINING WASHER LOCKING TABS MAY NOT HAVE BEEN SEATED INTO THE PITMAN ARM RETAINER NOTCHES DURING ASSEMBLY.

Consequence: INCOMPLETE INSTALLATION OF THE PITMAN ARM RETAINING MECHANISM MAY ALLOW UNTHREADING OF THE RETAINER. DISENGAGEMENT OF THE PITMAN ARM FROM THE STEERING BOX MAY RESULT IN LOSS OF STEERING AND CRASH COULD OCCUR.

Remedy: DEALERS WILL INSPECT TO INSURE PITMAN ARM RETAINER IS PROPERLY TORQUED AND RESTRAINING WASHER IS PROPERLY INSTALLED WITH LOCKING TABS SEATED IN NOTCHES OF THE RETAINER. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE APRIL 2, 2010. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
11V109000 · Suspension:Rear:Springs:Leaf Spring Assembly

Reported: 2011-02-23 (February 23, 2011) · Model years: 2010, 2011

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2010 AND 2011 ARGOSY, CASCADIA, AND CORNOADO HEAVY TRUCKS MANUFACTURED FROM JANUARY 4, 2010, THROUGH NOVEMBER 30, 2010, EQUIPPED WITH 40K AIRLINER SUSPENSIONS. THE REAR SUSPENSION MAY FRACTURE THROUGH THE CENTER BOLT HOLE AFTER VEHICLE ASSEMBLY.

Consequence: IF UNDETECTED, OVER TIME THE REAR END OF THE SPRING MAY SEPARATE FROM THE VEHICLE CAUSING A HAZARDOUS ROAD DEBRIS SITUATION, INCREASING THE RISK OF A CRASH.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE MONO LEAF SPRINGS FREE OF CHARGE. DAIMLER TRUCKS WILL SEND AN INTERIM LETTER TO OWNERS INFORMING THEM OF THE RECALL. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT AUGUST 5, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
10V551000 · Equipment:Other:Labels

Reported: 2010-11-04 (November 4, 2010) · Model years: 2011

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2011 FREIGHTLINER CORONADO, COLUMBIA, FLD MILITARY, BUSINESS CLASS M2, CASCADIA, CENTURY, AND WESTERN STAR 4900 TRUCKS MANUFACTURED FROM AUGUST 9, 2010, THROUGH OCTOBER 27, 2010 FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS." THESE VEHICLES WERE EQUIPPED WITH LABELS MISSING RECOMMENDED COLD TIRE INFLATION PRESSURES.

Consequence: FAILURE TO FOLLOW PROPER TIRE INFLATION RECOMMENDATIONS CAN RESULT IN TIRE FAILURE, INCREASING THE RISK OF A CRASH.

Remedy: LABELS WITH MISSING INFORMATION WILL BE REPLACED WITH CORRECTED LABELS. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE JANUARY 15, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
11V110000 · Electrical System:Alternator/Generator/Regulator

Reported: 2011-02-23 (February 23, 2011) · Model years: 2011

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2011 FREIGHTLINER CASCADIA AND CONORADO AND WESTERN STAR 4900 HEAVY TRUCKS MANUFACTURED FROM APRIL 22, 2010, THROUGH JANUARY 28, 2011, EQUIPPED WITH AN EPA10 ISX ENGINE. THE ROUTING AND SECURING OF THE ALTERNATOR CABLES MAY ALLOW THE CABLE TO CONTACT OR NEARLY CONTACT AN ENGINE HEAT SHIELD POTENTIALLY DAMAGING THE CABLE INSULATION.

Consequence: A POSITIVE ALTERNATOR CABLE, WITH DAMAGED INSULATION, THAT MAY CONTACT A GROUNDED COMPONENT CAN CAUSE A SHORT CIRCUIT THAT CAN RESULT IN A FIRE.

Remedy: DAIMLER TRUCKS WILL NOTIFY OWNERS AND DEALERS WILL INSPECT THE ALTERNATOR CABLES FOR DAMAGE TO THE INSULATION. CABLES WITH DAMAGE TO THE INSULATION WILL BE REPLACED. THE CABLE ROUTING AND SECURING WILL BE MODIFIED TO ENSURE SUFFICIENT CLEARENCE TO THE HEAT SHIELD. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT MAY 27, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
11V249000 · Service Brakes, Air:Slack Adjusters:Automatic

Reported: 2011-04-20 (April 20, 2011) · Model years: 2011

DTNA IS RECALLING CERTAIN MODEL YEAR 2011 FREIGHTLINER CASCADIA, COLUMBIA GLIDER KIT, CORONADO, M2, AND WESTERN STAR4900 HEAVY TRUCKS MANUFACTURED FROM OCTOBER 16, 2010, THROUGH MARCH 9, 2011, EQUIPPED WITH GUNITE AUTOMATIC SLACK ADJUSTERS MANUFACTURED FROM OCTOBER 15, 2010, THROUGH JANUARY 31, 2011. DUE TO AN INCOMPLETE "KNITTING" OF THE IRON AT THE TIME OF CASTING, INADEQUATE STRUCTURAL INTEGRITY OF THE SLACK ADJUSTER HOUSING CAN OCCUR, WHICH COULD CAUSE THE HOUSING TO BREAK AT THE HANDLE UNDER NORMAL OPERATING LOADS.

Consequence: IF THE SLACK ADJUSTER HOUSING WERE TO BREAK, THE WHEEL BRAKE TO WHICH THE SLACK ADJUSTER IS ATTACHED WOULD NO LONGER FUNCTION, CAUSING THE VEHICLE TO HAVE REDUCED BRAKING CAPACITY AND, IF MOUNTED ON THE STEER AXLE, THE VEHICLE COULD PULL TO ONE SIDE, POSSIBLY RESULTING IN A CRASH.

Remedy: DTNA WILL NOTIFY OWNERS AND DEALERS WILL REPLACE ANY AFFECTED SLACK ADJUSTERS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 5, 2011. OWNERS MAY CONTACT DTNA AT 1-800-547-0712.

NHTSA campaign record ↗
11V257000 · Power Train:Driveline

Reported: 2011-04-26 (April 26, 2011) · Model years: 2011, 2012

DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2011-2012 FREIGHTLINER CASCADIA, M2, AND WESTERN STAR 4900 VEHICLES, MANUFACTURED FROM JANUARY 11, 2011, THROUGH FEBRUARY 21, 2011, AND EQUIPPED WITH A MERITOR DRIVELINE. THE TUBING USED TO ASSEMBLE THE AFFECTED DRIVELINES HAS A NONCONFORMING SEAM WELD WITH INSUFFICIENT BONDING OF THE MATERIAL.

Consequence: A TUBE SEAM WELD THAT IS NOT PROPERLY BONDED CAN RESULT IN THE DRIVELINE ASSEMBLY FRACTURING ALONG THE LENGTH OF THE TUBE SEAM WELD. THE FRACTURED TUBE CAN TWIST OR SEVER. THIS COULD RESULT IN ADDITIONAL DAMAGE TO THE DRIVELINE, THE VEHICLE TO WHICH IT IS ATTACHED AND ANY ADDITIONAL NEARBY COMPONENTS. THIS MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE DRIVELINES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 27, 2011. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.

NHTSA campaign record ↗
11V289000 · Trailer Hitches:Fifth Wheel Assembly

Reported: 2011-05-18 (May 18, 2011) · Model years: 2011, 2012

DTNA IS RECALLING CERTAIN MODEL YEAR 2011 BUSINESS CLASS M2, AND CORONADO, MODEL YEAR 2011-2012 CASCADIA VEHICLES EQUIPPED WITH FONTAINE ULTRA LT FIFTH WHEELS AND MANUFACTURED FROM APRIL 7, 2010, THROUGH MARCH 7, 2011. DURING THE COUPLING PROCESS ON VEHICLES EQUIPPED WITH PRE-MODIFICATION FONTAINE ULTRA LT FIFTH WHEELS, IT IS POSSIBLE FOR THE DRIVER TO PARTIALLY CLOSE THE FIFTH WHEEL LOCK, AND IF RELYING ON A TUG TEST (PULL TEST), AND NOT PERFORMING THE REQUIRED VISUAL INSPECTION, THINK THAT THE FIFTH WHEEL LOCK IS PROPERLY COUPLED TO THE TRAILER KING PIN, WHEN IN FACT, IT IS NOT.

Consequence: IF THE TRACTOR IS NOT FULLY CONNECTED TO THE TRAILER, THE TRAILER MAY DISENGAGE WHILE IN USE, INCREASING THE RISK OF A CRASH.

Remedy: FONTAINE NOTIFIED OWNERS IN FEBRUARY 2011, AND IS HANDLING THE REMEDY FOR THIS CAMPAIGN. FONTAINE IS IN THE PROCESS OF RETROFITTING ALL AFFECTED VEHICLES, FREE OF CHARGE. OWNERS MAY CONTACT FONTAINE AT 1-800-874-9780 OR DTNA AT 1-800-547-0712.

NHTSA campaign record ↗
14V680000 · Fuel System, Other:Storage:Tank Assembly | Engine And Engine Cooling:Exhaust System:Manifold/Header/Muffler/Tail Pipe

Reported: 2014-10-29 (October 29, 2014) · Model years: 2011, 2012, 2013, 2014, 2015

Daimler Trucks of North America LLC (DTNA) is recalling certain model year 2011-2015 Freightliner Cascadia and M2 trucks manufactured June 2, 2011 to October 23, 2014. The vehicles are not in compliance with the requirements of the Federal Motor Vehicle Safety Standards No. 303, "Fuel System Integrity Of Compressed Natural Gas Vehicles." Specifically, the tail pipe on these vehicles terminates under the compressed natural gas (CNG) tank and can overheat the fuel system.

Consequence: Due to the area of its placement, the exhaust system forces heat around, and may overheat, the fuel system components, increasing the risk of a vehicle fire.

Remedy: DTNA will notify owners, and dealers will extend the tailpipe beyond the cabinet, free of charge. The recall began Feburary 12, 2015. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-671.

NHTSA campaign record ↗
15V616000 · Trailer Hitches:Fifth Wheel Assembly

Reported: 2015-10-01 (October 1, 2015) · Model years: 2011, 2012, 2013, 2014

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2011-2014 Cascadia, Business Class M2, Coronado, and Columbia Glider vehicles manufactured April 5, 2010, to June 15, 2013. The affected trucks are equipped with Fontaine Ultra LT Fifth Wheel connectors, which, due to cumulative damage to the fifth wheel and its locking mechanism, have a locking mechanism that may fail to operate or to properly engage.

Consequence: If the fifth wheel and locking mechanism are sufficiently damaged, the locking mechanism may fail to operate as intended and the trailer may unexpectedly detach from the tractor, increasing the risk of a crash.

Remedy: DTNA will notify owners, and DTNA authorized service facilities will replace the fifth wheel with an Ultra NT model fifth wheel, free of charge. The recall began on November 20, 2015. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-692.

NHTSA campaign record ↗
12V137000 · Steering:Column

Reported: 2012-04-02 (April 2, 2012) · Model years: 2012

DAIMLER TRUCKS (DTNA) IS RECALLING ONE 2012 CASCADIA AND CERTAIN MODEL YEAR 2012 AND 2013 FREIGHTLINER BUSINESS CLASS M2 VEHICLES, AND MODEL YEAR 2013 108SD AND 114SD VEHICLES MANUFACTURED FROM JANUARY 20, 2012, THROUGH FEBRUARY 17, 2012. CERTAIN PROPERTY CLASS 04 (PC04) STEERING WHEEL NUTS WITH INCOMPLETELY FORMED THREADS WERE SUPPLIED TO DTNA IN LIEU OF THE SPECIFIED PROPERTY CLASS 05 NUTS. THE STEERING WHEEL NUTS SUPPLIED MAY NOT PROVIDE THE CLAMP LOAD REQUIRED TO FULLY SEAT THE STEERING WHEEL ON THE STEERING SHAFT WHEN TIGHTENED TO THE SPECIFIED TORQUE.

Consequence: A STEERING WHEEL THAT IS NOT FULLY SEATED ON THE STEERING SHAFT MAY WOBBLE AND MAKE IT DIFFICULT TO CONTROL THE VEHICLE, INCREASING THE RISK OF A CRASH.

Remedy: DTNA WILL NOTIFY OWNERS, AND AFFECTED VEHICLES WILL HAVE A NEW STEERING WHEEL NUT INSTALLED BY DTNA AUTHORIZED SERVICE FACILITIES, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 21, 2012. OWNERS MAY CONTACT DTNA AT 1-800-547-0712.

NHTSA campaign record ↗
12V138000 · Seats

Reported: 2012-04-02 (April 2, 2012) · Model years: 2012

DAIMLER TRUCKS (DTNA) IS RECALLING CERTAIN MODEL YEAR 2012 FREIGHTLINER CASCADIA AND WESTERN STAR 4900 VEHICLES, MANUFACTURED FROM DECEMBER 22, 2011, THROUGH FEBRUARY 23, 2012. THESE VEHICLES MAY BE EQUIPPED WITH CERTAIN NATIONAL SEAT BRAND DRIVER’S SEATS. THESE SEAT BASES MAY HAVE OUT-OF-SPECIFICATION WELDS THAT MAY ALLOW THE SEAT TO BUCKLE UNEXPECTEDLY.

Consequence: AN UNEXPECTED MOVEMENT OF THE SEAT COULD AFFECT VEHICLE CONTROL AND VISIBILITY, INCREASING THE RISK OF A CRASH.

Remedy: DTNA WILL NOTIFY OWNERS, AND AFFECTED VEHICLES WILL HAVE REPLACEMENT COMPONENTS INSTALLED BY DTNA AUTHORIZED SERVICE FACILITIES, FREE OF CHARGE. AN INTERIM LETTER WAS MAILED TO OWNERS ON MAY 16, 2012. THE RECALL TO PERFORM THE FINAL REMEDY BEGAN ON NOVEMBER 21, 2012. OWNERS MAY CONTACT DTNA AT 1-800-547-0712.

NHTSA campaign record ↗
12V178000 · Service Brakes, Air:Supply:Quick Release Valve

Reported: 2012-04-24 (April 24, 2012) · Model years: 2012, 2013

DAIMLER TRUCKS (DTNA) IS RECALLING CERTAIN MODEL YEAR 2012-2013 FREIGHTLINER 108SD, BUSINESS CLASS M2, CASCADIA, CORONADO VEHICLES, EQUIPPED WITH A HALDEX QUICK RELEASE VALVE, AND MANUFACTURED FROM FEBRUARY 3, 2012, THROUGH MARCH 2, 2012. THE QUICK RELEASE VALVE COVER MAY NOT BE CORRECTLY MANUFACTURED, ALLOWING THE COVER TO BECOME SEPARATED FROM THE VALVE BODY. IF THE COVER SEPARATES FROM THE VALVE BODY, THE FRONT BRAKES MAY NOT FUNCTION.

Consequence: IF THIS CONDITION OCCURS, INCREASED VEHICLE STOPPING DISTANCE MAY RESULT, INCREASING THE RISK OF A CRASH.

Remedy: DTNA WILL NOTIFY OWNERS, AND WHERE NECESSARY, THE QUICK RELEASE VALVE WILL BE REPLACED BY DTNA AUTHORIZED SERVICE FACILITIES, FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN BEFORE JUNE 15, 2012. OWNERS MAY CONTACT DTNA AT 1-800-547-0712.

NHTSA campaign record ↗
12V601000 · Equipment

Reported: 2012-12-21 (December 21, 2012) · Model years: 2012

Daimler Trucks North America (DTNA) is recalling certain model year 2012 Cascadia and Coronado tractor trailers manufactured from August 1, 2011, through December 30, 2011, equipped with Thermo King TriPac Auxiliary Power Units (APU), serial numbers 3000106335 to 3000127584, manufactured from July 29, 2011, through November 7, 2011. The maintenance access panel door on the bottom of the APU may dislodge and separate.

Consequence: If the door separates from the APU while the vehicle is being driven, it may create a road hazard for other drivers.

Remedy: DTNA will notify owners, and Thermo King dealers will inspect the APUs and replace any of the affected panel doors free of charge. The recall began February 25, 2013. Owners may contact DTNA at 1-800-547-0712.

NHTSA campaign record ↗
13V099000 · Electrical System:Software | Exterior Lighting

Reported: 2013-03-18 (March 18, 2013) · Model years: 2012, 2013, 2014

Daimler Trucks North America (DTNA) is recalling certain model year 2012-2014 Freightliner Cascadia tractors manufactured from April 12, 1210, through March 2, 2013, and equipped with a SAMCAB software version 6.2. On vehicles configured to have the turn signals operate as Daytime Running Lights (DRLs) and the 'Turn-Tip' turn signal function activated, the DRLs may not illuminate properly after using the 'Turn-Tip' function while driving.

Consequence: Failure of the DRLs to illuminate reduces visibility to other drivers and increases the risk of a vehicle crash.

Remedy: DTNA sent notification to owners on May 6, 2015, instructing them to contact their dealers and arrange to have the free SAMCAB software updated to correct the operation of the DRLs and "Turn Tip" feature. Owners may contact DTNA at 1-800-547-0712.

NHTSA campaign record ↗
13V127000 · Electrical System:Software

Reported: 2013-04-09 (April 9, 2013) · Model years: 2012, 2013, 2014

Daimler Trucks North America (DTNA) is recalling certain model year 2012-2014 Cascadia and Coronado vehicles manufactured between November 21, 2011, and April 3, 2013. In the affected vehicles, when the ignition is off and the door is opened without the parking brake applied, the dashboard does not display the correct message of "Park Brake Off Door Open."

Consequence: Without the proper warning, a driver may not be reminded to apply the parking brake which may lead to a vehicle roll away, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will update then display software. The safety recall began on June 6, 2013. Owners may contact DTNA at 1-800-547-0712. Daimler's recall campaign number is FL-642.

NHTSA campaign record ↗
18V503000 · Steering:Linkages:Tie Rod Assembly

Reported: 2018-07-31 (July 31, 2018) · Model years: 2012, 2013, 2014, 2015

Daimler Trucks North America, LLC (DTNA) is recalling certain 2012-2015 Freightliner Cascadia, Coronado, Business Class M2, 114SD, and Western Star 4900 trucks. In certain front axle, brake lining, and brake spider combinations, braking may cause high vibrations, resulting in early failure of the tie-rod tube.

Consequence: A tie-rod failure would cause a disconnect between the front wheels, resulting in a loss of steering ability, thereby increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the brake linings, brake spider, and tie-rod, free of charge. The recall began March 22, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL782.

NHTSA campaign record ↗
12V266000 · Suspension:Front

Reported: 2012-06-12 (June 12, 2012) · Model years: 2013

DAIMLER TRUCKS NORTH AMERICA (DTNA) IS RECALLING CERTAIN MODEL YEAR 2013 FREIGHTLINER, WESTERN STAR, FREIGHTLINER CUSTOM CHASSIS TRUCKS, AND THOMAS BUILT BUSES MANUFACTURED FROM APRIL 18, 2012, THROUGH MAY 11, 2012, AND EQUIPPED WITH DETROIT AXLE-BRAND FRONT AXLE KNUCKLES. THE FRONT KNUCKLES ON THESE VEHICLES MAY HAVE A MACHINING ERROR IN THE WHEEL BEARING AREA WHICH MAY LEAD TO PREMATURE SPINDLE FAILURE.

Consequence: IF THE SPINDLE FAILS, THE WHEEL MAY SEPARATE FROM THE KNUCKLE, RESULTING IN LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: DTNA WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT AND REPLACE THE AFFECTED COMPONENTS, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 10, 2012. OWNERS MAY CONTACT DAIMLER TRUCKS NORTH AMERICA TOLL FREE AT 1-800-547-0712.

NHTSA campaign record ↗
13V538000 · Power Train:Axle Assembly

Reported: 2013-10-30 (October 30, 2013) · Model years: 2013

Daimler Trucks North America (DTNA) is recalling certain model year 2013 Freightliner Cascadia vehicles with rear axles assembled by Meritor and equipped with ConMet Preset Plus Hubs manufactured from August 6, 2012 through December 7, 2012. In the affected axles, the axle hub may be missing a locking snap ring.

Consequence: If the snap ring is missing, the rear wheels may separate from the vehicle, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect the affected wheel ends for the lock ring, and install them as necessary, free of charge. The safety recall began on December 26, 2013. Owners may contact DTNA at 1-503-745-6910. The manufacturer's recall number is FL-653.

NHTSA campaign record ↗
13V627000 · Electrical System:Wiring | Parking Brake | Suspension:Multiple Axle

Reported: 2013-12-17 (December 17, 2013) · Model years: 2013, 2014

Daimler Trucks North America (DTNA) is recalling certain model year 2013-2014 Freightliner Cascadia trucks manufactured December 11, 2012, through November 27, 2013 and equipped with a Meritor Wabco electronically controlled air suspension (ECAS) system. In the affected vehicles, the wiring harnesses for the ECAS may have been reversed.

Consequence: If the wiring harnesses are connected in reverse, it may adjust the suspension axle height incorrectly, reducing driving traction and parking brake effectiveness. Either result increases the risk of a crash.

Remedy: DTNA will notify the owners, and dealers will inspect the ECAS wiring, correcting it as necessary, free of charge. The recall began on February 24, 2014. Owners may contact Daimler at 1-800-547-0712. DTNA's number for this recall is FL-656.

NHTSA campaign record ↗
14V242000 · Power Train:Axle Assembly

Reported: 2014-04-29 (April 29, 2014) · Model years: 2013

Daimler Trucks North America (DTNA) is recalling certain model year 2013 Freightliner Cascadia vehicles with rear axles assembled by Meritor and equipped with ConMet Preset Plus Hubs manufactured from August 6, 2012 through December 7, 2012. In the affected axles, the axle hub may be missing a locking snap ring.

Consequence: If the snap ring is missing, the rear wheels may separate from the vehicle, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect the affected wheel ends for the lock ring, and install them as necessary, free of charge. The safety recall began on June 26, 2014. Owners may contact DTNA at 1-800-547-0712. The manufacturer's number for this recall is FL-653.

NHTSA campaign record ↗
15V816000 · Engine And Engine Cooling:Exhaust System:Manifold/Header/Muffler/Tail Pipe

Reported: 2015-12-07 (December 7, 2015) · Model years: 2013, 2014, 2015

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2013-2015 Freightliner Cascadia vehicles manufactured March 27, 2015, to November 4, 2014, and powered by compressed natural gas (CNG). The affected vehicles have a tailpipe that allows hot exhaust to exit near the CNG tank pressure relief device (PRD).

Consequence: Hot exhaust in close proximity to the PRD may cause the PDR to activate and CNG to be unexpectedly released from the tank. Discharge of CNG in the presence of an ignition source can increase the risk of a fire.

Remedy: All the vehicles involved in this recall campaign have been repaired. The recall is began on March 13, 2015. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-695.

NHTSA campaign record ↗
16V656000 · Electrical System

Reported: 2016-09-13 (September 13, 2016) · Model years: 2013, 2014, 2015, 2016, 2017

Daimler Trucks North America, LLC. (DTNA) is recalling certain model year 2013-2017 Freightliner Cascadia vehicles manufactured September 24, 2012, to May 27, 2015 and equipped with compressed natural gas (CNG) engines. The affected vehicles have a Power Distribution Module (PDM) that is mounted near the CNG fuel tank. Due to its location, the PDM may be sprayed with water and contaminants from the road, possibly causing the PDM to short circuit.

Consequence: If the PDM short circuits, there would be an increased risk of a fire, especially if the nearby CNG tank leaks.

Remedy: DTNA will notify owners, and dealers will relocate the PDM, free of charge. An interim notice was mailed to owners on November 7, 2016. The recall began on March 3, 2017. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-721.

NHTSA campaign record ↗
19V093000 · Steering:Linkages:Tie Rod Assembly

Reported: 2019-02-12 (February 12, 2019) · Model years: 2013, 2014, 2015, 2016

Daimler Trucks North America LLC (DTNA) is recalling certain 2013-2016 Freightliner Cascadia vehicles equipped with Hendrickson 5" drop axles. In certain front axle, brake lining, and brake spider combinations, braking may cause high vibrations, resulting in early failure of the tie-rod tube.

Consequence: A tie-rod failure would cause a disconnect between the front wheels, resulting in a loss of steering ability, thereby increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the stamped brake spiders and the tie-rod, free of charge. The recall began April 12, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-807.

NHTSA campaign record ↗
19V370000 · Service Brakes, Air:Supply:Reservoir/Tank

Reported: 2019-05-14 (May 14, 2019) · Model years: 2013, 2014, 2015, 2016, 2017, 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2004-2019 Freightliner 108SD, 114SD, 122SD, Cascadia, Columbia, Classic, FL80, FLD 120SD, Business Class M2, Western Star 4700, 4900, 6900, Sterling Acterra, L7500, LT7500, L8500, LT8500, L9500, and LT9500 vehicles. The vehicles may have an insufficient service brake air reservoir capacity. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

Consequence: An insufficient air reservoir volume may reduce brake effectiveness, increasing the risk of crash.

Remedy: DTNA will notify owners, and dealers will add air reservoir capacity to the affected vehicles. Owner letters were mailed on November 29, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-815.

NHTSA campaign record ↗
13V403000 · Service Brakes, Air:Disc:Caliper

Reported: 2013-09-05 (September 5, 2013) · Model years: 2014

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2014 Freightliner Cascadia trucks manufactured January 21, 2013, through May 10, 2013; and equipped with Wabco Maxxus Brakes. The brake caliper mounting bolts may be incorrectly torqued, which could result in the bolts loosening.

Consequence: The bolts may not provide adequate clamping force between the brake caliper and brake anchor plate, resulting in the caliper detaching and thus reduced brake effectiveness. Reduced brake effectiveness increases the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect and tighten the caliper mounting bolts, as needed, free of charge. The recall began on November 8, 2013. Owner's may contact Daimler at 1-800-547-0712. Daimler's recall number is FL-644.

NHTSA campaign record ↗
13V604000 · Seat Belts

Reported: 2013-11-29 (November 29, 2013) · Model years: 2014

Daimler Trucks North America (DTNA) is recalling certain model year 2014 Freightliner 108SD, 114SD, 122SD, Coronado, Argosy, Cascadia, M2 Business Class, and Western Star 4700, 4900, and 6900 vehicles manufactured August 5, 2013, through November 15, 2013; and equipped with IMMI-brand L9 seat belt buckles. When the button is pressed to release the seat belt, the latch plate can become partially engaged with the buckle, making the seat belt difficult to unlatch. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 209, "Seat Belt Assemblies."

Consequence: If the latch plate remains partially engaged after the button is pressed, egress from the vehicle could be hindered which would increase the risk of injury in the event of an emergency.

Remedy: DTNA will notify owners, and dealers will inspect and replace the seat belt buckle, as necessary, free of charge. The recall is expected to begin by January 26, 2014. Owners may contact Daimler at 1-800-385-4357. DTNA's number for this campaign is FL-654.

NHTSA campaign record ↗
14V150000 · Seat Belts

Reported: 2014-03-28 (March 28, 2014) · Model years: 2014

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2014 Freightliner 108SD, 114SD, 122SD, Coronado, Argosy, Cascadia, Columbia, and M2 Business Class, and Western Star 4700, and 4900 vehicles manufactured August 5, 2013, through November 15, 2013, and equipped with IMMI-brand L9 seat belt buckles. When the button is pressed to release the seat belt, the latch plate can become partially engaged with the buckle, making the seat belt difficult to unlatch. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 209, "Seat Belt Assemblies."

Consequence: If the latch plate remains partially engaged after the button is pressed, egress from the vehicle could be hindered which would increase the risk of injury in the event of an emergency.

Remedy: DTNA will notify owners, and dealers will inspect and replace the seat belt buckle, as necessary, free of charge. The recall began on May 22, 2014. Owners may contact Daimler at 1-800-385-4357. DTNA's number for this campaign is FL-661. Note: This is an expansion of recall 13V-604.

NHTSA campaign record ↗
14V588000 · Equipment:Electrical

Reported: 2014-09-23 (September 23, 2014) · Model years: 2014, 2015

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2014-2015 Freightliner Cascadia vehicles manufactured May 5, 2014, to August 18, 2014. The affected vehicles are equipped with certain 1100W, 1500W, or 2000W inverters sold as a standalone option with both the Thermo King TriPac EVOLUTION and TriPac-e Auxiliary Power Units ("APU"). The Thermo King inverters provide 120V AC household power to a tractor cabin. The inverters may spark or overheat, resulting in a potential fire.

Consequence: An inverter fire may result in a vehicle fire.

Remedy: DTNA will notify owners, and Thermo King will either replace the inverter free of charge or refund the full purchase price. The recall began on November 14, 2014. Owners may contact Thermo King customer service at 1-866-766-2708. Owners may also contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-668.

NHTSA campaign record ↗
14V717000 · Service Brakes, Air

Reported: 2014-11-10 (November 10, 2014) · Model years: 2014, 2015

Daimler Trucks North America LLC (Daimler) is recalling certain model year 2014-2015 Freightliner 122SD, Argosy, and Cascadia trucks manufactured July 22, 2013, to October 13, 2014, equipped with Wabco Quick Release Valves with Double Check manufactured February 6, 2013, to April 19, 2014. The affected vehicles may have been produced with a defective valve seat installed.

Consequence: Improper seating can result in the valves improperly adjusting air pressure levels, thereby reducing the braking performance of the vehicles and increasing the risk of a crash.

Remedy: Daimler will notify owners, and dealers will inspect, and replace the valves, free of charge. The recall began on December 30, 2015. Owners may contact Daimler customer service at 1-800-745-8000. Daimler's number for this recall is FL-673.

NHTSA campaign record ↗
15V105000 · Fuel System, Other:Delivery:Hoses, Lines/Piping, And Fittings

Reported: 2015-02-23 (February 23, 2015) · Model years: 2014, 2015

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2014-2015 Freightliner Cascadia trucks manufactured November 19, 2013, to July 14, 2014, and equipped with certain model Side-Mount compressed natural gas (CNG) Fuel Systems, Part No. 23736011, manufactured August 1, 2013, to August 21, 2014 and Motion Industries T1700-06 flexible fuel hoses. The stainless steel braid hose reinforcement may corrode prematurely near the fitting crimp inside the slave tank enclosure.

Consequence: If the corrosion progresses and goes undetected, the hose could begin to leak CNG, increasing the risk of a fire in the presence of an ignition source.

Remedy: DTNA will notify owners and dealers will replace the defective hose, free of charge. The recall began on April 1, 2015. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-678.

NHTSA campaign record ↗
16V634000 · Power Train:Axle Hubs

Reported: 2016-08-31 (August 31, 2016) · Model years: 2014, 2015, 2016, 2017

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2014-2017 Freightliner M2 Business Class, 108 SD, 114 SD, Cascadia, Coronado, Western Star 4700, 4800, and 5700 XE trucks manufactured March 15, 2013, to July 29, 2016 and equipped with Conmet aluminum non-high capacity hubs. These vehicles specify a front axle weight limit that may be greater than that of the hub capacity. As a result, the hub may fail and the wheel may separate from the axle.

Consequence: If a wheel separates from the axle, there would be an increased risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the front axle hubs, free of charge. The recall began during November 2016. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-718.

NHTSA campaign record ↗
14V367000 · Suspension:Front | Steering

Reported: 2014-06-25 (June 25, 2014) · Model years: 2015

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2015 Freightliner Cascadia, 122SD, and Business Class M2 trucks manufactured March 20, 2014, through April 10, 2014. Due to an axle manufacturing error, there may be weak spots in the beam of the affected axle assemblies.

Consequence: The axle weak spots could cause the axle beam to bend or cause wheel separation, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect the axle beams for certain manufacturing dates, and replace the ones manufactured within a certain date range, free of charge. The recall began on August 22, 2014. Owners may contact DTNA customer service at 1-800-385-4357. DTNA's number for this recall is FL-662.

NHTSA campaign record ↗
15V185000 · Service Brakes, Air

Reported: 2015-03-30 (March 30, 2015) · Model years: 2015

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2015 Freightliner Cascadia, Business Class M2, 108SD, 114SD, 122SD, Coronado, Western Star 4700, and Western Star 4900 trucks manufactured October 6, 2014, to February 16, 2015, and equipped with Haldex Life Seal brake chambers. The affected vehicles may experience brake drag due to an improperly seated diaphragm in the brake chamber.

Consequence: While traveling at highway speeds, brake drag may cause loss of vehicle control, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the brake chambers, free of charge. Owners were mailed interim notices at the end of May 2015. The recall began on September 25, 2015. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL676.

NHTSA campaign record ↗
15V617000 · Power Train:Manual Transmission

Reported: 2015-10-01 (October 1, 2015) · Model years: 2015, 2016

Daimler Trucks North America, LLC (DTNA) is recalling certain model year 2015-2016 Freightliner Cascadia, Business Class M2, 108SD, 114SD, and Western Star 4700 trucks manufactured January 4, 2015, to April 24, 2015, and equipped with Eaton Fuller FR 10-speed manual transmissions. In the affected vehicles, when the transmission shift lever is moved from reverse to neutral, the reverse gear may stay engaged. When the transmission shift lever is moved from reverse to a forward gear position, the transmission may mechanically lock because both the reverse gear and forward gear are simultaneously engaged.

Consequence: Even though the transmission has been shifted out of reverse into neutral, the vehicle may unexpectedly move backwards, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect and repair the affected transmissions if necessary, free of charge. The recall began on November 24, 2015. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-693.

NHTSA campaign record ↗
16V143000 · Equipment:Appliance:Air Conditioner | Equipment:Electrical

Reported: 2016-03-09 (March 9, 2016) · Model years: 2015, 2016

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2015-2016 Freightliner Cascadia trucks manufactured from March 24, 2014, through November 9, 2015. The affected vehicles are equipped with Bergstrom Parksmart HVAC auxiliary units. On these units, there may be inadequate contact between the electrical connector on the compressor and electrical pins causing a high electrical resistance resulting in excessive heat.

Consequence: The overheated connection can increase the risk of a fire.

Remedy: DTNA will notify owners, and dealers will replace the connector caps. Additionally, dealers will replace the harnesses if there is evidence of heat discoloration. These repairs will be performed free of charge. The recall began on May 12, 2016. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's recall number for this campaign is FL-703.

NHTSA campaign record ↗
15V613000 · Steering:Linkages:Arm:Idler And Attachment

Reported: 2015-09-30 (September 30, 2015) · Model years: 2016

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2016 Freightliner Cascadia, Business Class M2, 108SD, 114SD, 122SD, Coronado Glider, and Columbia Glider vehicles manufactured June 29, 2015, to September 7, 2015. In the affected vehicles, the steering arm bolts may not be properly tightened.

Consequence: If the steering arm bolts are not properly tightened, the steering arm may separate from the knuckle causing a loss of steering and increasing the risk of a crash.

Remedy: DTNA will notify owners, and Daimler Trucks North America or Detroit Diesel authorized service facilities will inspect the steering arm bolts, tightening them as necessary, free of charge. The recall began on November 12, 2015. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-691.

NHTSA campaign record ↗
15V620000 · Electrical System:Ignition:Module | Engine And Engine Cooling:Engine

Reported: 2015-10-02 (October 2, 2015) · Model years: 2016

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2016 Freightliner Cascadia, Business Class M2, 108SD, 114SD, and 122SD, Western Star 4700 and 4900, Thomas Built Buses Saf-T-Liner C2, and Freightliner MT55 vehicles manufactured August 7, 2015, to August 26, 2015. The affected vehicles are equipped with certain Cummins ISB6.7, ISL9, ISX12 or ISX15 engines whose engine control module (ECM) may short circuit and blow a fuse resulting in the engine stalling without warning.

Consequence: An engine that stalls without warning increases the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the ECM free of charge. The recall began on October 22, 2015. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-690.

NHTSA campaign record ↗
17V628000 · Steering:Linkages:Tie Rod Assembly | Steering

Reported: 2017-10-06 (October 6, 2017) · Model years: 2016

Daimler Trucks North America LLC (DTNA) is recalling certain 2016 Western Star 4900 and Freightliner Cascadia vehicles, equipped with certain Spicer D-Series and E-Series steer axles. The castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.

Consequence: If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering and increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary. If the tie rod stud and knuckle on units cannot be sufficiently torqued, the dealer will replace the knuckle and tie rod end assembly, free of charge. DTNA issued an interim to owners on December 4, 2017. The recall began on March 7, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-751.

NHTSA campaign record ↗
16V416000 · Engine And Engine Cooling:Engine:Diesel

Reported: 2016-06-09 (June 9, 2016) · Model years: 2017

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2017 Freightliner Cascadia, 122SD, Western Star 4900SA and 4900FA, and FCCC XCM and XCP trucks manufactured from March 14, 2016, through May 18, 2016, equipped with a Cummins ISX12 or ISX15 engine using certain engine control modules (ECM). These ECM's may experience an internal electrical short that can cause a fuse to blow, resulting in an unexpected engine stall without the ability to restart the engine.

Consequence: An engine stall without the ability to restart the engine can increase the risk of a crash.

Remedy: Cummins will notify owners, and Cummins dealers will install a new ECM, and correct ECM calibrations, free of charge. The recall began on July 8, 2016. Owners may contact DTNA customer service at 1-800-547-0712, or Cummins customer service at 1-800-343-7357. DTNA's number for this recall is FL-715.

NHTSA campaign record ↗
16V824000 · Tires:Tread/Belt

Reported: 2016-11-15 (November 15, 2016) · Model years: 2017

Daimler Trucks North America LLC (DTNA) is recalling certain model year 2017 Freightliner Cascadia, Business Class M2, and 122SD trucks manufactured January 24, 2016, to October 10, 2016 and equipped with Goodyear G399A LHS 295/75R22.5 Load Range G tires. The tires on the affected vehicles may have cured improperly, possibly resulting in a partial tread separation.

Consequence: Partial tread separation can increase the risk of a crash.

Remedy: Goodyear will notify the owners of the affected Freightliner vehicles and Goodyear dealers will replace the affected tires, free of charge. The recall began on December 14, 2016. To find a Goodyear dealer, owners should contact Goodyear Consumer Relations at 1-800-592-3267. Consumers may also contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-728.

NHTSA campaign record ↗
17V315000 · Power Train:Axle Assembly

Reported: 2017-05-11 (May 11, 2017) · Model years: 2017

Daimler Trucks North America LLC (DTNA) is recalling certain 2017 Freightliner Cascadia and Western Star 5700 trucks built with NFD tandem rear axles. During the hardening process, the axle assembly output shaft may have been made brittle, possibly resulting in the output shaft fracturing while the vehicle is in use.

Consequence: If output shaft fractures while descending a grade, the compression braking will be ineffective. Additionally, large debris may land in the road. Both scenarios increase the risk of a crash.

Remedy: DTNA will notify the owners, and Detroit Axle dealers will replace the output shaft, free of charge. The recall began on July 7, 2017. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-738.

NHTSA campaign record ↗
17V629000 · Steering

Reported: 2017-10-06 (October 6, 2017) · Model years: 2017, 2018

Daimler Trucks North America LLC (DTNA) is recalling certain 2017-2018 Freightliner Cascadia vehicles. The upper steering pinch bolt may not have been properly tightened, possibly causing a loss of mechanical connection between the steering wheel and front wheels.

Consequence: A loss of steering control increases the risk of a crash.

Remedy: DTNA will notify owners, and dealers will verify that the upper steering shaft pinch bolt is properly tightened, free of charge. The recall began on October 26, 2017. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-748. Note: Owners are advised not to drive their vehicles until they have been checked.

NHTSA campaign record ↗
18V353000 · Service Brakes, Hydraulic:Foundation Components:Disc:Caliper

Reported: 2018-05-29 (May 29, 2018) · Model years: 2017, 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2017-2019 Freightliner M2 Business Class, 108SD, 114SD and Cascadia trucks, Western Star 4700, 4900, and 5700 trucks, FCCC S2C 106 Cab, S2G Cab, XBR, XBS, XCL, XCM, XCP, XCR, and XCS chassis equipped with air disc brakes. The brake caliper mounting bolts on these vehicles may be insufficiently tightened, allowing the bolts to loosen.

Consequence: If the brake caliper mounting bolts loosen, braking performance may be reduced, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect the brake caliper mounting bolts and tighten them as necessary, free of charge. DTNA issued owners an interim notification on July 25, 2018. The recall began September 4, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-772.

NHTSA campaign record ↗
18V491000 · Electrical System: Instrument Cluster/Panel

Reported: 2018-07-20 (July 20, 2018) · Model years: 2017, 2018, 2019

Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2019 Freightliner Cascadia trucks. The Instrument Cluster Unit (ICU) may not perform the required bulb checks for the Anti-lock Brake System (ABS) or Electronic Stability Control (ESC) if the ignition is turned from on to off to on too quickly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems," and 136, "Electronic Stability Control Systems on Heavy Vehicles."

Consequence: Without an ABS or ESC bulb check, the operator may unaware that the warning light bulbs are not working. If the warning bulbs are not working, in the event of an ABS or ESC malfunction, the driver may not be notified, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will reprogram the ICU's to ensure a bulb check is performed each time the ignition is turned on, free of charge. Also, the sub-population with Tire Pressure Monitoring (TMPS) will also require replacement parts, free of charge. DTNA issued owners an interim notification on September 18, 2018. The recall began March 5, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-780.

NHTSA campaign record ↗
18V581000 · Engine And Engine Cooling:Engine:Diesel

Reported: 2018-08-30 (August 30, 2018) · Model years: 2017, 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2017-2019 Freightliner Cascadia, Coronado and 122SD, and Western Star 4900 trucks, equipped with Cummins ISX15 or X15 diesel engines. In certain driving conditions, such as on a long down-hill grade, the fuel line may burst if the fuel pump cooling circuit screen becomes restricted.

Consequence: If the fuel line bursts, fuel may leak onto the road resulting in a roadway hazard for other motorists. The engine may also stall without warning, resulting in the vehicle's inability to restart, increasing the risk of a crash.

Remedy: Dealers will replace the affected nylon fuel line with a steel fuel line, free of charge. The recall began November 21, 2018. Owners may contact DTNA customer service at 1-800-547-0712 or Cummins customer service at 1-800-286-6467. DTNA's number for this recall is FL789.

NHTSA campaign record ↗
18V742000 · Exterior Lighting:Brake Lights | Exterior Lighting:Brake Lights:Switch

Reported: 2018-10-19 (October 19, 2018) · Model years: 2017, 2018

Daimler Trucks North America (DTNA) is recalling certain 2017-2018 Freightliner Cascadia vehicles. The brakes lights on these vehicles may remain activated after the brake pedal is released.

Consequence: If the brake lights remain activated, other drivers may be unaware that the vehicle is actually slowing or stopping, increasing the risk of a crash.

Remedy: DTNA will notify owners and dealers will replace the brake light switch. The recall began January 18, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-799.

NHTSA campaign record ↗
18V913000 · Suspension:Front:Control Arm | Steering:Linkages:Tie Rod Assembly | Steering

Reported: 2018-12-19 (December 19, 2018) · Model years: 2017, 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2017-2019 Freightliner 114SD, 122SD, 108SD, Cascadia and Business class M2 trucks, Freightliner Custom Chassis XBS, XCL, XCM, MT45, MT55, S2G, S2RV, XCR and XCS custom chassis and Western Star 4700, 4900 and 5700 trucks equipped with Detroit Axle axles. The affected vehicles may have loose steering and tie rod arm bolts.

Consequence: Loose tie rod arm bolts may lead to separation of the tie rod arm, resulting in a loss of vehicle control, increasing the risk of a crash.

Remedy: DTNA has notified owners, and dealers will inspect the steering arm and tie rod arm bolts for to make sure that they are properly tightened, installing new fasteners as necessary, free of charge. The recall began February 9, 2019. Owners may contact Daimler Trucks at 1-800-547-0712. DTNA's number for this recall is FL-802.

NHTSA campaign record ↗
20V390000 · Service Brakes, Air:Supply:Quick Release Valve

Reported: 2020-07-02 (July 2, 2020) · Model years: 2017, 2018, 2019, 2020, 2021

Daimler Trucks North America LLC (DTNA) is recalling certain 2017-2021 Freightliner Cascadia tractor trailers. The single brake modulator valve may be affected by chemical corrosion which can slow down the release timing and cause the brakes to pull to the affected side during automatic braking events.

Consequence: Brakes that pull to one side during automatic braking events may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the front left and right single brake modulator valves will be replaced and spacers added, free of charge. The recall began August 28, 2020. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-855.

NHTSA campaign record ↗
20V567000 · Exterior Lighting:Brake Lights

Reported: 2022-02-16 (February 16, 2022) · Model years: 2017, 2018, 2019, 2020, 2021

Daimler Trucks North America LLC (DTNA) is recalling certain 2017-2021 Cascadia P4 vehicles. The brake lights may remain illuminated after the brake pedal has been released.

Consequence: If the brake lights remain illuminated, drivers may be unaware when the truck is actually slowing or stopping, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the 3-pin brake pressure switch with a 2-pin brake pressure switch along with a jumper harness, free of charge. DTNA issued owners an interim notification on November 17, 2020. Owner notification letters were mailed on November 21, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-863.

NHTSA campaign record ↗
21V357000 · Exterior Lighting:Headlights:Bulbs

Reported: 2021-05-14 (May 14, 2021) · Model years: 2017, 2018, 2019, 2020, 2021, 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2022 Freightliner Cascadia vehicles equipped with halogen headlight assemblies. The halogen headlight bulb may dislodge during replacement and contact other vehicle components, possibly causing them to melt.

Consequence: Melting components can increase the risk of fire.

Remedy: Dealers will install a foam grommet, cut a 4-inch access hole into the inner fender, and add a warning label on both fenders, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-887.

NHTSA campaign record ↗
22V817000 · Service Brakes, Air:Antilock:Modulator | Forward Collision Avoidance: Adaptive Cruise Control

Reported: 2022-11-01 (November 1, 2022) · Model years: 2017, 2018, 2019, 2020, 2021, 2022, 2023

Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2022 Freightliner Business Class M2, and 2022 Freightliner 114SD, and 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2021-2022 Western Star 57X vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during an Adaptive Cruise Control (ACC) braking event.

Consequence: Brakes that pull to one side during an ACC braking event may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 16, 2023. DTNA's number for this recall is FL-958. This recall expands and replaces previous recall 20V-390. All vehicles previously repaired under recall 20V-390 will need to have the new remedy performed.

NHTSA campaign record ↗
23V073000 · Electronic Stability Control (Esc) | Service Brakes, Air:Antilock:Modulator

Reported: 2023-02-10 (February 10, 2023) · Model years: 2017, 2018, 2019, 2020, 2021, 2022, 2023

Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2022 Freightliner 114SD vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during braking initiated by Electronic Stability Control (ESC) or Roll Stability Control (RSC).

Consequence: Brakes that pull to one side may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the front brake modulator valves, as necessary. Some vehicles will have a software update which will alert driver when a replacement is required. All repairs will be performed free of charge. Owner notification letters were mailed beginning October 13, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL966.

NHTSA campaign record ↗
17V452000 · Equipment

Reported: 2017-07-17 (July 17, 2017) · Model years: 2018

Daimler Trucks North America (DTNA) is recalling certain 2018 Freightliner Cascadia, M2 Business Class, 114SD, and 122SD trucks, and Western Star 4700 and 5700 trucks. These vehicles have tow hooks used for recovery purposes that may fail during use.

Consequence: If the tow hook fails without warning during a recovery operation, the sudden release of the vehicle may increase the risk of injury.

Remedy: DTNA will notify owners, and dealers will inspect the vehicle's tow hooks and, depending on their production date codes, will replace them, free of charge. The recall began on September 14, 2017. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for this recall is FL-742.

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17V730000 · Power Train:Automatic Transmission

Reported: 2017-11-17 (November 17, 2017) · Model years: 2018

Daimler Trucks North America LLC (DTNA) is recalling certain 2018 Freightliner Cascadia trucks equipped with Detroit automatic transmissions. A shift lock bolt within the transmission can seize, preventing the transmission from being shifted out of gear range 7 through 12.

Consequence: If the transmission cannot be shifted out of gear range 7 through 12, the engine may stall, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect the transmissions and replace the transmission shift bolt, as necessary, free of charge. The recall began on February 28, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-754.

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18V300000 · Air Bags:Frontal

Reported: 2018-05-08 (May 8, 2018) · Model years: 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2019 Freightliner Cascadia vehicles. The fasteners that secure the driver's air bag module within the steering wheel may not have been installed to specification, possibly affecting the frontal air bag deployment in the event of a crash.

Consequence: An incorrectly installed air bag may not function correctly in a crash, increasing the risk of injury.

Remedy: DTNA will notify owners, and dealers will inspect the frontal air bag fasteners, tightening them to the proper specification, free of charge. The recall began on July 9, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-771.

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18V411000 · Service Brakes, Air:Disc:Caliper

Reported: 2018-06-15 (June 15, 2018) · Model years: 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2019 Freightliner Cascadia vehicles. The brake caliper mounting bolts on these vehicles may not been properly tightened, potentially resulting in the caliper detaching.

Consequence: If the calipers detach, there would be reduced braking performance, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect the brake caliper mounting bolts, tightening them as necessary, free of charge. The recall began on August 13, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-775.

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18V522000 · Steering:Gear Box:Shaft Pitman

Reported: 2018-08-08 (August 8, 2018) · Model years: 2018, 2019

Daimler Trucks North America, LLC (DTNA) is recalling certain 2018-2019 Freightliner Cascadia vehicles. Over time, the pitman arms may crack and fracture.

Consequence: If the pitman arm fractures there would be a loss of steering control, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the pitman arms, free of charge. The recall is expected to begin October 6, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-784.

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18V525000 · Service Brakes, Air:Disc:Caliper

Reported: 2018-08-09 (August 9, 2018) · Model years: 2018, 2019

Daimler Trucks North America, LLC (DTNA) is recalling certain 2018-2019 Freightliner 108SD, 114SD, 122SD, Cascadia, Columbia, Coronado, and Business Class M2 vehicles. During manufacturing, the brake caliper mounting bolts may have been insufficiently tightened.

Consequence: Loose brake caliper mounting bolts can reduce brake effectiveness, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will check and tighten the brake caliper mounting bolts, free of charge. The recall began October 5, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-783.

NHTSA campaign record ↗
18V703000 · Service Brakes, Air:Disc:Caliper

Reported: 2018-10-05 (October 5, 2018) · Model years: 2018, 2019

Daimler Trucks North America, LLC (DTNA) is recalling certain 2018-2019 Freightliner 108SD, 114SD, Cascadia, Business Class M2, Freightliner Custom Chassis Corporation S2C 106 Cab, S2G Cab Chassis, XCL, XCM, XBS, XCP, XCR, Western Star 4700, 4900 and 5700 trucks. The brake caliper mounting bolts may have been insufficiently tightened.

Consequence: Loose brake caliper mounting bolts can reduce brake effectiveness, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will check and tighten the brake caliper mounting bolts, free of charge. The recall began December 3, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-794.

NHTSA campaign record ↗
18V903000 · Power Train:Clutch Assembly

Reported: 2018-12-19 (December 19, 2018) · Model years: 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2019 Freightliner 108SD, 114SD, 122SD, Cascadia, Business Class M2, Western Star 4700, 4900, and 5700 vehicles, equipped with certain Eaton ECA heavy-duty truck clutches. An internal component in the clutch assembly may fail, possibly resulting in unintended vehicle movement.

Consequence: Unintended vehicle movement can increase the risk of a crash.

Remedy: DTNA will notify owners, and dealers will update the software, and repair any physical components, free of charge. DTNA issued owners an interim notification on February 16, 2019. The recall began July 31, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-803.

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19V066000 · Air Bags:Frontal

Reported: 2019-02-07 (February 7, 2019) · Model years: 2018, 2019, 2020

Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2020 Freightliner Cascadia vehicles equipped with an optional steering wheel air bag. The driver's frontal air bag may deploy unexpectedly.

Consequence: If the driver's frontal air bag deploys unexpectedly, it can increase the risk of a crash.

Remedy: Daimler Trucks North America (DTNA) will notify owners, and dealers will remove the air bag as an the interim remedy, free of charge. DTNA is developing a remedy program, which when available, will be communicated to customers and dealers. DTNA issued owners an interim notification on April 5, 2019. The recall began July 19, 2019. Owners may contact Daimler Trucks customer service at 1-800-547-0712. DTNA's number for this recall is FL806. This recall supersedes recall 18V-787.

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19V136000 · Service Brakes, Air:Antilock:Abs Warning Light

Reported: 2019-02-27 (February 27, 2019) · Model years: 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2019 Freightliner Cascadia vehicles. In the affected vehicles, the Anti-Lock Braking system (ABS) malfunction warning light may not reactivate after the ignition has been turned off and then switched back on. As such, the vehicles fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

Consequence: Unknowingly operating a truck with an ABS malfunction may increase the risk of a crash.

Remedy: DTNA will notify owners, and dealers will reprogram the ABS module, free of charge. The recall began April 26, 2019. Owners may contact DTNA customer service at 1-800-547-0712. The DTNA number for this recall is FL-810.

NHTSA campaign record ↗
19V711000 · Service Brakes, Air:Antilock:Abs Warning Light

Reported: 2019-10-07 (October 7, 2019) · Model years: 2018, 2019, 2020

Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2020 Freightliner Cascadia vehicles. The ABS Electronic Control Unit (ECU) may not detect an incorrectly functioning solenoid valve for the ABS/ESC module during certain low voltage start conditions, potentially causing the ABS/ESC Malfunction indicator not to illuminate. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems" and number 136, "Electronic Stability Control Systems on Heavy Vehicles."

Consequence: Without the alert, an operator may not be aware of an active ABS/ESC malfunction and unknowingly operate the vehicle with reduced ABS/ESC function, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will reprogram the ABS/ESC module, free of charge. The recall began December 2, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-830.

NHTSA campaign record ↗
20V642000 · Power Train:Clutch Assembly

Reported: 2020-10-16 (October 16, 2020) · Model years: 2018, 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2018-2019 Freightliner Cascadia, Business Class M2, 108SD, 114SD and 122SD and Western Star 4700, 4900 and 5700 vehicles. An internal component within the clutch assembly may fail, which in certain circumstances could allow the vehicle to move unexpectedly.

Consequence: Unintended vehicle movement van increase the risk of a crash.

Remedy: DTNA will notify owners, and dealers will update the software and replace the clutches, free of charge. DTNA issued owners an interim notification on December 7, 2020. Owner notification letters were mailed on May 28, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-865.

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18V478000 · Tires

Reported: 2018-07-18 (July 18, 2018) · Model years: 2019

Daimler Trucks North America, LLC (DTNA) is recalling certain 2019 Freightliner Cascadia trucks, equipped with certain Continental Coach HA3 tires, size 315/80R22.5 157/154 L. The cords on these tires may be visible through the innerliner.

Consequence: Tires that have cords visible through the innerliner can have sudden air loss, causing a loss of vehicle control, increasing the risk of a crash.

Remedy: DTNA will notify owners, and Continental authorized service facilities will inspect and replace the tires, free of charge. The recall began on September 4, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or Continental customer service at 1-888-799-2168. DTNA's number for this recall is FL-778.

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18V479000 · Tires

Reported: 2018-07-18 (July 18, 2018) · Model years: 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2019 Freightliner Cascadia vehicles, equipped with certain Continental Hybrid HS3 tires, size 11R22.5 Load Range G. The tire cords may be visible through the innerliner.

Consequence: Tires with visible cords through the innerliner may have a sudden loss of air, increasing the risk of a crash.

Remedy: DTNA will notify owners, and Continental authorized service facilities will inspect and replace the tires, free of charge. The recall began on September 4, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or Continental customer service at 1-888-799-2168. DTNA's number for this recall is FL-779.

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18V699000 · Steering

Reported: 2018-10-05 (October 5, 2018) · Model years: 2019

Daimler Trucks North America, LLC (DTNA) is recalling certain 2019 Freightliner Cascadia and Western Star 5700 vehicles. The steering wheel on these vehicles may loosen over time and the steering wheel may detach from the steering column.

Consequence: If the steering wheel detaches, there would be a loss of vehicle control, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will correct the steering wheel installation, as necessary, free of charge. The recall began November 21, 2018. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL796.

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19V367000 · Service Brakes, Air:Disc

Reported: 2019-05-14 (May 14, 2019) · Model years: 2019

Daimler Trucks North America LLC (DTNA) is recalling certain 2019 Freightliner 108SD, 114SD, Business Class M2, Cascadia, Western Star 5700, and FCCC XC Chassis vehicles equipped with air disc brakes. The brake caliper mounting bolts may have been insufficiently tightened.

Consequence: Loose brake caliper mounting bolts may reduce the brake effectiveness, increasing the risk of crash.

Remedy: DTNA will notify the owners and affected vehicle manufacturers, and DTNA dealers will inspect and repair the vehicles, free of charge. The recall is expected to begin July 12, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-816.

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19V548000 · Service Brakes

Reported: 2019-07-24 (July 24, 2019) · Model years: 2019, 2020

Daimler Trucks North America LLC (DTNA) is recalling certain 2019-2020 Freightliner Cascadia vehicles equipped with a certain 40K Light Weight Extra Duty Airliner suspension and 51 inch axle spacing configuration. The brake airlines may be damaged due to inadequate clearance between the ride height control valve and the brake airlines.

Consequence: Damage to the brake airlines can cause reduced brake effectiveness, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will install a new bracket for the height control valve to add additional clearance for the brake airlines, free of charge. The recall began September 16, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-820.

NHTSA campaign record ↗
20V127000 · Service Brakes, Air:Disc:Caliper

Reported: 2020-03-03 (March 3, 2020) · Model years: 2019, 2020

Daimler Trucks North America LLC (DTNA) is recalling certain 2019-2020 Freightliner 108SD, 114SD, Cascadia, Business Class M2, Western Star 4700 and 5700, Freightliner Custom Chassis S2, Custom Chassis XB, and Custom Chassis XC vehicles equipped with air disc brakes. The brake caliper mounting bolts may have been insufficiently tightened.

Consequence: Loose brake caliper mounting bolts can reduce brake effectiveness, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect and repair the vehicles, free of charge. The recall began May 1, 2020. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-845.

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21V481000 · Electrical System:12v/24v/48v Battery:Cables

Reported: 2021-06-25 (June 25, 2021) · Model years: 2019, 2020, 2021, 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2019-2022 Freightliner Cascadia P4, 2021 Western Star WH126, 2020 Western Star WJ121, and 2021-2022 Western Star 49X vehicles. The battery cable terminal may break, resulting in a loss of electrical power and unintended engine stall.

Consequence: An engine stall increases the risk of a crash.

Remedy: Dealers will repair or replace the battery cables, free of charge. Owner notification letters were mailed on January 7, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-893.

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21V689000 · Steering:Linkages:Drag:Link:Connection

Reported: 2021-09-02 (September 2, 2021) · Model years: 2019, 2020, 2021

Daimler Trucks North America, LLC (DTNA) is recalling certain 2019 Freightliner Classic Cascadia and 2019-2021 Freightliner Cascadia trucks. The drag link taper joint may not have been tightened sufficiently and could come loose, resulting in a complete separation of the drag link from the steering arm.

Consequence: Drag link separation can cause a complete loss of steering control, increasing the risk of a crash.

Remedy: DTNA will inspect the drag link taper joint and repair it as necessary, free of charge. Owner notification letters were mailed on October 29, 2021. Owners may contact DTNA's customer service at 1-800-547-0712. DTNA's number for this recall is FL-900.

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19V137000 · Electrical System: Instrument Cluster/Panel | Power Train:Automatic Transmission:Gear Position Indication (Prndl)

Reported: 2019-02-27 (February 27, 2019) · Model years: 2020

Daimler Trucks North America, LLC (DTNA) is recalling certain 2020 Freightliner Cascadia vehicles equipped with an ICU3S Instrument Cluster and a DT12 automated manual transmission. When the transmission is shifted out of the Neutral (N) position, the instrument cluster will continue to display the "N" position.

Consequence: The incorrect gear selection display may cause the operator to falsely assume that the truck is in neutral, possibly resulting in the truck moving unexpectedly, increasing the risk of a crash.

Remedy: Daimler Trucks North America (DTNA) will notify owners, and dealers will reprogram the powertrain controller so that the correct gear selection displays in the instrument cluster, free of charge. The recall began August 7,2019. Owners can contact DTNA's customer service at 1-800-745-8000. DTNA's number for this recall is FL-808.

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19V803000 · Service Brakes, Air:Disc:Chamber

Reported: 2019-11-07 (November 7, 2019) · Model years: 2020

Daimler Trucks North America LLC (DTNA) is recalling certain 2020 Freightliner Cascadia vehicles. Due to inadequate clearance between the brake chambers and the frame rail, the brake chambers can contact the frame rail and cause brake chamber to detach or be damaged.

Consequence: A detached brake chamber can cause reduced brake effectiveness, increasing the risk of a crash.

Remedy: DTNA reports that all affected vehicles have been remedied, therefore owner notifications will not be sent. The recall began on November 7, 2019. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-837.

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20V660000 · Suspension:Rear:Axle:Spindle

Reported: 2020-10-27 (October 27, 2020) · Model years: 2020, 2021

Daimler Trucks North America LLC (DTNA) is recalling certain 2020-2021 Freightliner Cascadia, 2021 Freightliner 108SD, 114SD and Business Class M2 and Western Star 4700, 4900 and 5700 vehicles. The steer axle spindle nut snap-ring locking feature may be incorrectly installed or missing from the left spindle nut at the spindle.

Consequence: A missing or improperly installed locking snap ring can result in wheel-end failure and potentially a wheel-off/separation condition, increasing the risk of crash.

Remedy: DTNA will notify owners, and dealers will inspect the hub cap plug, and reinstall or replace of the snap-ring as needed, free of charge. The recall began December 18, 2020. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-866.

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21V007000 · Tires:Tread/Belt | Tires

Reported: 2021-01-13 (January 13, 2021) · Model years: 2020, 2021, 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2022 Freightliner Cascadia sleeper trucks equipped with Bridgestone R284, R268, or R283S ECOPIA steer axle tires in conjunction with a specific air dam. The steer tires may experience tread separation or blow-outs while driving.

Consequence: Tread separation and/or blow-outs while driving may result in a loss of vehicle control, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the steer tires, free of charge. The recall began March 10, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL872.

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22V338000 · Equipment:Other:Labels

Reported: 2022-05-16 (May 16, 2022) · Model years: 2020

Daimler Trucks North America, LLC (DTNA) is recalling certain 2020 Freightliner Cascadia, 2020-2022 Western Star 4700 and 5700, 2022 Western Star 4900, and 2020-2023 Freightliner New Cascadia vehicles. The Gross Axle Weight Rating (GAWR) listed on the Federal Certification Label is incorrect, which can allow the vehicle to be overloaded. As such, these vehicles fail to comply with the requirements of 49 CFR Part 567, "Certification."

Consequence: An overloaded vehicle can increase the risk of a crash.

Remedy: Dealers will be replace the GAWR labels, free of charge. Owner notification letters were mailed July 14, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-933.

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23V105000 · Steering:Linkages:Drag:Link:Connection

Reported: 2023-02-20 (February 20, 2023) · Model years: 2020

Daimler Trucks North America, LLC (DTNA) is recalling certain 2019-2021 Freightliner 108SD, 114SD, 122SD, Columbia, Coronado, Business Class M2, and 2020 Freightliner Cascadia vehicles. The drag link taper joint may not have been tightened sufficiently and could come loose, resulting in a complete separation of the drag link from the steering arm.

Consequence: Drag link separation can cause a complete loss of steering control, increasing the risk of a crash.

Remedy: DTNA will inspect the drag link taper joint and repair it, as necessary, free of charge. Owner notification letters were mailed April 21, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL967. This recall expands recall number 21V-689.

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23V208000 · Exterior Lighting:Hazard Flashing Warning Lights | Exterior Lighting

Reported: 2023-03-28 (March 28, 2023) · Model years: 2020, 2021

Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2021 Freightliner Cascadia and Western Star 49X vehicles. The hazard warning lights may flash improperly during an Advanced Braking Assist event. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Consequence: Hazard warning lights that flash improperly may cause confusion for other drivers, increasing the risk of a crash.

Remedy: Dealers will update the software controlling the hazard warning lights, free of charge. Owner notification letters were mailed May 18, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL851.

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23V299000 · Electronic Stability Control (Esc)

Reported: 2023-04-26 (April 26, 2023) · Model years: 2020, 2021, 2022, 2023, 2024

Daimler Trucks North America, LLC (DTNA) is recalling certain short wheelbase 2020-2024 Freightliner Cascadia, 2021-2024 Freightliner M2 Business Class, 2022 Western Star 4700, and 2020 Freightliner Classic Cascadia vehicles. The vehicle is equipped with an electronic stability control system and tire combination that may understeer during a J-turn. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 136, "Electronic Stability Control Systems on Heavy Vehicles."

Consequence: Understeering during a J-turn may increase the risk of a crash.

Remedy: DTNA will replace the tires, free of charge. Owner notification letters were mailed June 19, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL971.

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26V583000 · Electronic Stability Control (Esc) | Service Brakes, Air:Antilock

Reported: 2026-09-09 (September 9, 2026) · Model years: 2020, 2021, 2022, 2023

Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2023 Freightliner Cascadia and 2022 Western Star 49X vehicles previously repaired incorrectly under recall numbers 23V073 or 22V817. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to one side during braking initiated by Electronic Stability Control (ESC) or Roll Stability Control (RSC).

Consequence: Brakes that pull to one side may cause a sudden change in vehicle direction, increasing the risk of a crash.

Remedy: Dealers will replace the brake modulator valves, free of charge. Owner notification letters are expected to be mailed November 8, 2026. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1039. Vehicles repaired under the prior recalls will need the new repair completed.

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20V742000 · Power Train:Clutch Assembly

Reported: 2020-11-30 (November 30, 2020) · Model years: 2021

Daimler Trucks North America LLC (DTNA) is recalling certain 2021 Freightliner Cascadia vehicles. The clutch flange may break due to the heat treating and stamping process.

Consequence: If flange failure occurs, loose parts may fall into the clutch pressure plate assembly, resulting in clutch disengagement, thereby increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the clutch on the affected vehicles, free of charge. The recall began February 10, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-869.

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21V018000 · Service Brakes, Hydraulic:Foundation Components:Disc:Caliper

Reported: 2021-01-20 (January 20, 2021) · Model years: 2021

Daimler Trucks North America, LLC (DTNA) is recalling 2021 Western Star 4700 and 5700, Freightliner Business Class M2, Cascadia, and Custom Chassis XC Chassis vehicles manufactured with a certain steering arm configuration with air disc brakes identified by the axle assembly supplier. On certain vehicles, one of the six brake caliper mounting bolts on the driver side steer axle may have been incorrectly tightened.

Consequence: The loose bolt could result in the other caliper bolts to loosen. Insufficiently tightened bolts may not provide adequate clamping force between the brake caliper and brake anchor plate, resulting in reduced brake effectiveness, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will inspect and repair as necessary, free of charge. The recall began March 17, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-873.

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21V073000 · Engine

Reported: 2021-02-12 (February 12, 2021) · Model years: 2021, 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2021-2022 Freightliner Cascadia vehicles equipped with a Cummins X15 engine. The capscrews that attach the flywheel to the crankshaft may have been improperly torqued, allowing the flywheel to detach.

Consequence: A detached flywheel can cause loss of drive power, increasing the risk of a crash. Additionally, driveline pieces may be ejected from the engine compartment, increasing the risk of injury.

Remedy: DTNA will work with the engine manufacturer Cummins Inc. to notify owners, and Cummins dealers will properly torque the capscrews and inspect for possible damage and, if necessary, repair any damage found, free of charge. The recall is expected to begin April 12, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-875.

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21V209000 · Power Train:Clutch Assembly

Reported: 2021-03-24 (March 24, 2021) · Model years: 2021

Daimler Trucks North America, LLC (DTNA) is recalling certain 2021 Freightliner Cascadia and Western Star 4700 vehicles. The clutch flange may break.

Consequence: If flange failure occurs, loose parts may fall into the clutch pressure plate assembly, resulting in clutch disengagement, thereby increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the clutch on the affected vehicles, free of charge. The recall began on May 7, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-881.

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21V256000 · Steering:Linkages:Tie Rod Assembly | Steering:Critical Fasteners

Reported: 2021-04-12 (April 12, 2021) · Model years: 2021, 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2021-2022 Freightliner Cascadia, Business Class M2, 114SD, 108SD, 122SD, Custom Chass S2 Chassis, Custom Chass XB Chassis, Custom Chass XC Chassis, and Custom Chass MT Chassis Western Star 4700, 4900, 5700 vehicles. The steering arm and tie rod bolts may have a defective seam that can fracture.

Consequence: A fractured bolt may cause a loss of steering, increasing the risk of a crash.

Remedy: DTNA will notify owners, and dealers will replace the tie rod arm and steering arm bolts, free of charge. The recall began on June 10, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-884.

NHTSA campaign record ↗
21V369000 · Steering:Linkages:Tie Rod Assembly

Reported: 2021-05-19 (May 19, 2021) · Model years: 2021, 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2021-2022 Freightliner 114SD, 122SD, Business Class M2, Cascadia, 108SD, Western Star 4900, 4700, 5700, Custom Chass RV Chassis, Custom Chass S2 Chassis, Custom Chass XC Chassis, Custom Chass XB Chassis, and Custom Chass MT Chassis. The tie rod clamps may be loose, which could result in loose tie rod ends that could break or detach.

Consequence: Detached or broken tie rod ends can result in steering loss, increasing the risk of a crash.

Remedy: Dealers will replace the tie rod clamp bolts and nuts, free of charge. Owner notification letters were mailed December 23, 2021. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-888.

NHTSA campaign record ↗
21V965000 · Fuel System, Diesel:Fuel Injection System:Fuel Rail

Reported: 2021-12-13 (December 13, 2021) · Model years: 2021, 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2022 Western Star 4700, 2019-2022 Freightliner 114SD, 2021-2022 Western Star 49X, Freightliner Cascadia P4, 2022 Western Star 47X, 2021 Western Star WF110, 2020 Western Star WJ121, and 2019-2021 FCCC XCP Chassis vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak.

Consequence: A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire.

Remedy: Dealers will replace the fuel tubes, and install vibration isolators, free of charge. Owner notification letters were mailed January 28, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-915.

NHTSA campaign record ↗
22V919000 · Tires | Wheels:Rim

Reported: 2022-12-12 (December 12, 2022) · Model years: 2021

Daimler Trucks North America, LLC (DTNA) is recalling certain 2020-2023 Freightliner 114SD, 2023 Freightliner 122SD, 2020 Western Star 4700, 2019-2022 Western Star 4900, 2019-2023 Freightliner Business Class M2, and 2021 Freightliner Cascadia vehicles. The vehicles are equipped with tires that are not compatible with their 8.25-inch rims. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 120, "Wheels and Rims-Other Than Passenger Cars."

Consequence: Driving with tires that are not compatible with their rims can reduce tire performance, increasing the risk of a crash.

Remedy: Dealers will replace the tires, free of charge. Owner notification letters were mailed June 2, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-962.

NHTSA campaign record ↗
21V715000 · Engine And Engine Cooling:Exhaust System

Reported: 2021-09-15 (September 15, 2021) · Model years: 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 Freightliner Cascadia vehicles. The exhaust pipe outlet may have been improperly installed with the tip facing towards the battery box mounted directly above the frame rail.

Consequence: The exhaust heat may melt the battery box, increasing the risk of a fire.

Remedy: Dealers will inspect and rotate exhaust pipe tip as required. Owner notification letters were mailed on November 14, 2021. Owners may contact DTNA's customer service at 1-800-547-0712. DTNA's number for this recall is FL-901.

NHTSA campaign record ↗
22V101000 · Service Brakes | Electrical System:Software

Reported: 2022-02-22 (February 22, 2022) · Model years: 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 Freightliner Cascadia vehicles. A certain combination of software and anti-lock brake system (ABS) hardware may lead to a system error, possibly causing a loss of vehicle braking and the inability to set the parking brake.

Consequence: A loss of brakes increases the risk of a crash.

Remedy: DTNA service facilities will update the software, free of charge. Owner notification letters were mailed on March 10, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL919.

NHTSA campaign record ↗
22V339000 · Electronic Stability Control (Esc) | Service Brakes, Air:Antilock

Reported: 2022-05-16 (May 16, 2022) · Model years: 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 Freightliner Cascadia vehicles. The antilock brakes (ABS) and electronic stability control (ESC) may be manually disabled. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems," and 136, "Electronic Stability Control Systems on Heavy Vehicles."

Consequence: Disabled ABS and ESC may lead to loss of braking or stability control, which can increase the risk of a crash.

Remedy: DTNA will repurchase the vehicles. Owner notification letters were mailed June 28, 2024. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL932.

NHTSA campaign record ↗
22V374000 · Service Brakes, Air:Supply:Check Valve

Reported: 2022-05-25 (May 25, 2022) · Model years: 2022

Daimler Trucks North America LLC (DTNA) is recalling certain 2022 Freightliner Cascadia vehicles. The double check valve may trap air which can impair service brake function and lock the rear axle while the vehicle is in motion. A locked rear axle may cause brake components to fail or increased stopping distance.

Consequence: Brake component failure and increased stopping distance may increase the risk of a crash.

Remedy: All vehicles have been remedied, therefore no owner notification letters are necessary. Owners may contact DTNA customer service at 1-800-547-2712. DTNA's number for this recall is FL-936.

NHTSA campaign record ↗
22V405000 · Steering

Reported: 2022-06-08 (June 8, 2022) · Model years: 2022, 2023

Daimler Trucks North America, LLC (DTNA) is recalling certain 2022-2023 Freightliner (FCCC) MT45, MT45G and 2022-2023 Freightliner Cascadia vehicles. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.

Consequence: A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the steering gears, as necessary, free of charge. Owner notification letters were mailed December 28,2022. Owners may contact DTNA's customer service at 1-800-547-0712. DTNA's number for this recall is FL-938.

NHTSA campaign record ↗
22V443000 · Service Brakes

Reported: 2022-06-22 (June 22, 2022) · Model years: 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 Freightliner Cascadia vehicles. The emergency braking system may not engage, resulting in the loss of braking ability.

Consequence: A loss of braking ability can increase the risk of a crash.

Remedy: Dealers will install a double check valve, free of charge. Owner notification letters were mailed December 22, 2022. Owners may contact DNTA customer service at 1-800-547-0712. DTNA's number for this recall is FL-941.

NHTSA campaign record ↗
22V456000 · Service Brakes, Air:Antilock:Abs Warning Light | Service Brakes, Air:Antilock:Control Unit/Module

Reported: 2022-06-24 (June 24, 2022) · Model years: 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 Freightliner Cascadia vehicles. The Anti-lock Brake System (ABS) fault codes will not be stored when the vehicle is keyed off for more than 5 seconds, impairing its diagnostic features and warning light. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Consequence: An ABS system that does not store fault codes may fail to warn the driver of an issue, or prevent proper repair. Either of these scenarios can increase the risk of a crash.

Remedy: DTNA will repurchase the vehicles. Owner notification letters were mailed June 28, 2024. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL943.

NHTSA campaign record ↗
22V468000 · Parking Brake

Reported: 2022-06-30 (June 30, 2022) · Model years: 2022

Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 Freightliner Cascadia vehicles. The electronic parking brake may not engage when the vehicle is keyed off, which may result in a vehicle rollaway. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems," and 136, "Electronic Stability Control Systems on Heavy Vehicles."

Consequence: A vehicle rollaway increases the risk of a crash.

Remedy: Dealers will install a fused harness overlay, free of charge. Owner notification letters were mailed March 9, 2023. Owners may contact DNTA customer service at 1-800-547-0712. DTNA's number for this recall is FL-945.

NHTSA campaign record ↗
22V554000 · Engine And Engine Cooling:Engine:Engine Control Module (Ecu/Ecm)

Reported: 2022-07-29 (July 29, 2022) · Model years: 2023

Daimler Trucks North America, LLC (DTNA) is recalling certain 2023 Freightliner 108SD, 114SD, Business Class M2, Cascadia, 2023 Freightliner FCCC MC, MT45, S2C 106CAB, XCM, S2RV 106CAB, XCR, XCS, and 2023 Western Star 4700, 49X, and 47X vehicles. The engine control module (ECM) may experience an internal short-circuit, which can result in an unexpected engine shut down.

Consequence: Unexpected engine shut down can increase the risk of a crash.

Remedy: Cummins will replace the ECM, free of charge. Owner notification letters are expected to be mailed September 26, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL-949.

NHTSA campaign record ↗
23V238000 · Steering:Linkages:Tie Rod Assembly

Reported: 2023-04-04 (April 4, 2023) · Model years: 2023

Daimler Trucks North America, LLC (DTNA) is recalling certain 2022 FCCC Shuttle Chassis, 2022-2023 FCCC RV Chassis, FCCC Van Chassis, Van Chassis Gas, 2023 Freightliner Cascadia, Freightliner Business Class M2, Thomas Built Bus School Bus Chassis, Western Star 4700, Western Star 47X, Western Star 4900, and Western Star 49X commercial buses. The tie rod may be missing a fastener, allowing the steer arm to detach.

Consequence: A detached steering arm can result in a sudden loss of steering control, increasing the risk of a crash.

Remedy: DTNA will inspect and repair or replace the tie rod assembly as necessary, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL970.

NHTSA campaign record ↗
24V093000 · Steering

Reported: 2024-02-08 (February 8, 2024) · Model years: 2024

Daimler Trucks North America, LLC (DTNA) is recalling certain 2024 FCCC MT45G, MT45, and Freightliner Cascadia vehicles. The steering gear assemblies may have been assembled incorrectly with fewer recirculating balls than are required, which may result in a loss of steering control.

Consequence: A loss of steering control increases the risk of a crash.

Remedy: Dealers will replace the steering gears, free of charge. Owner notification letters were mailed April 5, 2024. Owners may contact DTNA customer service at 1-800-745-8000. DTNA's number for the recall is FL995.

NHTSA campaign record ↗
24V058000 · Electronic Stability Control (Esc)

Reported: 2024-01-31 (January 31, 2024) · Model years: 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2025 Western Star 49X and 2025 Freightliner Cascadia vehicles. The Electronic Stability Control (ESC) software has incorrect axle spacing parameters. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 136, "Electronic Stability Control Systems on Heavy Vehicles."

Consequence: Incorrect parameters can decrease vehicle stability or braking performance, increasing the risk of crash.

Remedy: Dealers will update the ESC software, free of charge. Owner notification letters were mailed March 22, 2024. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is FL993.

NHTSA campaign record ↗
24V402000 · Steering:Linkages:Tie Rod Assembly

Reported: 2024-06-04 (June 4, 2024) · Model years: 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, 108SD, 114SD, Business Class M2, Western Star 47X, 49X, Freightliner Custom Chassis S2RV 106, and S2C 106 transit buses, cabs, and chassis. The front axle tie rod ball joint studs may crack and break, which can result in tie rod separation.

Consequence: Tie rod separation can cause a sudden loss of steering control and increase the risk of a crash.

Remedy: Dealers will replace the tie rod assembly, free of charge. Owner notification letters were mailed July 25, 2024. Owners may contact DTNA customer service at 800-745-8000. DTNA's number for this recall is D24R6.

NHTSA campaign record ↗
24V509000 · Steering:Linkages:Tie Rod Assembly

Reported: 2024-07-03 (July 3, 2024) · Model years: 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, 114SD, Western Star 47X, and 49X transit buses equipped with Composolite EXS20 steerable lift axle suspension assemblies. The tie rod assembly ball stud could have been improperly heat treated and can fail.

Consequence: The ball stud can separate from the vehicle becoming a road hazard, increasing the risk of a crash.

Remedy: Dealers will replace the tie rod assembly, free of charge. Owner notification letters were mailed August 26, 2024. Owners may contact DTNA customer service at 800-745-8000. DTNA's number for this recall is F1005.

NHTSA campaign record ↗
24V571000 · Steering:Linkages:Tie Rod Assembly

Reported: 2024-08-01 (August 1, 2024) · Model years: 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner 108SD, 114SD, Business Class M2, Cascadia and Western Star 47X vehicles. The tie rod in the front axle may contain ball studs that have been incorrectly heat-treated, which can cause them to break, and result in tie rod failure.

Consequence: Tie rod failure can cause a loss of vehicle steering control and increase the risk of a crash.

Remedy: Dealers will inspect and replace the tie rod assembly, as necessary free of charge. Owner notification letters were mailed September 27, 2024. Owners may contact DTNA customer service at 800-745-8000. DTNA's number for this recall is F1007.

NHTSA campaign record ↗
24V736000 · Fuel System, Diesel:Delivery:Fuel Pump

Reported: 2024-10-01 (October 1, 2024) · Model years: 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner Cascadia, Western Star 49X, Freightliner Custom Chassis XCM and Freightliner Custom Chassis XCP vehicles equipped with certain Cummins fuel pumps. The fuel pump barrels may fracture and cause a fuel leak, which can result in an engine stall.

Consequence: An engine stall increases the risk of a crash.

Remedy: Cummins will replace the fuel pump barrels, free of charge. Owner notification letters were mailed November 14, 2024. Owners may contact DTNA Customer Service at 1-800-745-8000. DTNA's number for this recall is F1010. Owners may also contact Cummins Customer Service at 812-377-5000.

NHTSA campaign record ↗
25V295000 · Service Brakes, Air:Supply:Reservoir/Tank

Reported: 2025-05-07 (May 7, 2025) · Model years: 2025

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 Freightliner 114SD, Business Class M2, Cascadia, and Western Star 49X vehicles. The air tank capacity may be too small, resulting in reduced braking performance. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Consequence: Reduced brake performance can extend the distance required to stop, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the air tank or install an additional air tank, as necessary, free of charge. Owner notification letters were mailed July 1, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1019.

NHTSA campaign record ↗
25V601000 · Service Brakes, Air:Critical Fasteners | Service Brakes, Air:Disc:Caliper

Reported: 2025-09-11 (September 11, 2025) · Model years: 2025, 2026

Daimler Trucks North America, LLC (DTNA) is recalling certain 2025 FCCC XCR, FCCC XBS, FCCC MT45, Western Star 57X, 2025-2026 Freightliner Business Class M2, Freightliner Cascadia, Freightliner 114SD, Freightliner 108SD, FCCC MT55G, FCCC MT45G, FCCC XCP, FCCC XCM, Western Star 49X, Western Star 47X, 2026 Freightliner Cascadia 5th Gen, FCCC MT55, and FCCC MT50E vehicles. The brake caliper mounting bolts may loosen and detach, which can cause a loss of brake function and damage the tire and/or wheel.

Consequence: A loss of brake function can increase the risk of a crash. In addition, a damaged wheel or tire can lead to a loss of vehicle control, increasing the risk of a crash.

Remedy: Dealers will inspect and replace or tighten the brake caliper mounting bolts, as necessary, free of charge. Owner notification letters were mailed November 10, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1023.

NHTSA campaign record ↗
25V603000 · Steering:Critical Fasteners | Steering:Linkages:Tie Rod Assembly

Reported: 2025-09-11 (September 11, 2025) · Model years: 2025, 2026

Daimler Trucks North America, LLC (DTNA) is recalling certain 2024-2026 Western Star 47X, Freightliner Business Class M2, FCCC MT55G, 2025-2026 Western Star 49X, Freightliner Cascadia, Freightliner 114SD, FCCC MT45G, FCCC S2RV106, 2026 Thomas Built Buses Saf-T-Liner C2, Freightliner eCascadia, FCCC S2C106, and Freightliner 108SD vehicles. The tie rod castle nut and cotter pin may not be installed properly, which can result in a loss of vehicle steering control.

Consequence: A loss of vehicle steering control increases the risk of a crash.

Remedy: Dealers will inspect and replace the tie rod assembly, as necessary, free of charge. Owner notification letters were mailed November 10, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is D25R2.

NHTSA campaign record ↗
25V187000 · Exterior Lighting:Brake Lights | Forward Collision Avoidance: Automatic Emergency Braking

Reported: 2025-03-25 (March 25, 2025) · Model years: 2026

Daimler Trucks North America, LLC (DTNA) is recalling certain 2026 Freightliner eM2, Freightliner 108SD, Freightliner 114SD, Freightliner Cascadia, 2025-2026 Freightliner Business Class M2, Western Star 47X, and Western Star 49X vehicles. A software error in the advanced signal and actuator module for the automatic emergency braking system may cause the brake lights to fail to illuminate.

Consequence: Brake lights that fail increase the risk of a crash.

Remedy: Dealers will update the automatic emergency braking system software, free of charge. Owner notification letters were mailed May 15, 2025. Owners may contact DTNA customer service at 1-800-547-0712. DTNA's number for this recall is F1018.

NHTSA campaign record ↗
Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

252 unique complaints in this selection. Analysis snapshot: 2026-09-30.

47.2%Usable mileage119 / 252 records
100.0%Valid incident date252 / 252 records
100.0%Valid filing date252 / 252 records
100.0%Ordered incident and filing dates252 / 252 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component201220132014201520162017201820192020202120222023202420252026
Electrical System
1164.7%
ODI 10515647 · 263,175 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT ALL FOUR BATTERIES FAILED. THE CONTACT ALSO MENTIONED THE STARTER PREVIOUSLY FAILED AND THE FAILURE MAY BE RELATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FAILURE WAS UNABLE TO BE DIAGNOSED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 263,175.

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228.6%
ODI 11104712 · 197,000 mi

THE CAB READING LIGHTS NOT FUNCTIONING, DASHBOARD LIGHTS MALFUNCTION OR NOT WORKING. THEY STOP FUNCTIONING WHILE VEHICLE WAS STATIONARY.

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541.7%
ODI 10704799 · 276,000 mi

WE WERE ASLEEP IN THE TRUCK WITH THE CURTAINS CLOSED. THE ENGINE WAS RUNNING SMOOTHLY AND THE AIR CONDITIONING WAS BLOWING COLD AIR. WE WERE AWAKENED BY SOMEONE POUNDING ON OUR DOOR. WHEN I OPENED THE CURTAIN, THE LEFT SIDE OF THE WINDSHIELD WAS A SHEET OF FLAMES COMING OUT FROM UNDER THE HOOD. FLAMES WERE ALSO COMING OUT OF THE LEFT SIDE HOOD LATCH ACCESS HOLE AND COVERING THE LEFT SIDE WING WINDOW. WE EXITED THE TRUCK BY THE RIGHT SIDE DOOR AND TOOK A PICTURE OF THE FIRE WITHIN TWO MINUTES OF GETTING OUT. THIS PICTURE IS AVAILABLE. ANOTHER P…

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425.0%
ODI 10780250 · 123,525 mi

A/C - DEFROSTER BLOWER MOTOR BEGAN TO INTERMITTENTLY STOP. THROWING DASH CODE SPN 523318 FMI 7 REGARDLESS OF VEHICLE BEING IN MOTION OR PARKED. THEN MOTOR QUIT WORKING SUDDENLY. UPON TAKING IT TO A DEALERSHIP THEY FOUND THE MOTOR WAS SEIZED AND THE WIRING HARNESS HAD BEGAN TO MELT. WHEN REPLACING THE MOTOR THE TECHNICIAN SAID THEY HAD CHANGED THE DESIGN OF THE MOTORS. HE REPLACED THE MOTOR, AND HAD TO ADD A NEW ADAPTOR FOR THE MOTOR. HE ALSO HAD TO REPLACE THE WIRING HARNESS THAT HAD MELTED WHICH ATTACHES TO THE ADAPTOR.

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325.0%
ODI 11390543 · 313,882 mi

I AM A FIRE INVESTIGATOR WITH ONONDAGA COUNTY FIRE INVESTIGATION UNIT. RECENTLY I HAD TWO FIRES WITH SIMILAR VEHICLES BOTH WERE 2016 FREIGHTLINERS CASCADIA 125 BOTH WERE PARKED AND NOT RUNNING AT THE TIME OF THE FIRE EVENTS. BOTH ORIGIN AND CAUSE INVESTIGATIONS APPEARED TO REVEAL A FAILURE/MALFUNCTION AT THE WHAT HAS BEEN DESCRIBED TO ME AS BEING THE POWER DISTRIBUTION MODULAR (PDM). BOTH RESULTED IN THE VEHICLES BEING DESTROYED BY FIRE.*DT*JB*JB*JB*JB*JB

Look up ODI 11390543 at NHTSA ↗

00.0%

No examples available for this selection.

218.2%
ODI 11140059

SEMI WAS TRAVELING WESTBOUND ON INTERSTATE 80 WHEN IT ENTERED NORTH DITCH OF THE ROADWAY. SEMI ROLLED AT LEAST ONCE AFTER ENTERING DITCH. DRIVER WAS EJECTED FROM THE VEHICLE WHILE IT WAS ROLLING. IT CAME TO REST ON PASSENGER SIDE FACING WESTBOUND. DRIVER WAS PRONOUNCED DEAD AT HOSPITAL. AT THE SCENE OF THE ACCIDENT THE MECHANIC OF THE COMPANY MENTIONED THERE WAS A PROBLEM WITH THE BRAKES. THE AIR BAG DID NOT DEPLOY AND THE SEAT BELT ALARM CONTINUED TO SOUND EVEN WHEN THE BELT WAS CONNECTED. THIS HAPPENED ONLY SHORTLY AFTER DRIVER STARTED SHI…

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13.4%
ODI 11504208

This Truck that I'm buying from USCryo Carriers that is a Freightliner has been in the shop numerous times for electrical issues and lighting issues and body and tires problems and they have yet to fix them and get them properly repaired and the Truck is shocking me while driving and whenever laying in the bunkso much it hurts and causes headaches I pay insurance and for the truck, but my company is steady making me pay all repairs even though I have insurance

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311.5%
ODI 11329834 · 20 mi

WHEN MY TRUCK DRIVING ON THE HIGH WAY WITH 70 MILES PER HOUR. THE CLUTCH FAN KICK IN - CRUISE CONTROL AUTOMATICALLY CANCEL - GEAR IN AND OUT. RPM ROSE UP AND DOWN FAST FROM IDLE TO THE CURRENT SPEED. IT BROUGHT TO DEALER TWICE BUT THEY SAID MY TRUCK IS RUNNING FINE. THERE IS NO LIGHT COME ON. 1ST TIME TOOK TO DEALER AT 54000 MILE, 2ND AT 63000. NOW IT IS 70,000 MILES. *TR

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16.3%
ODI 11561665

When driving, there is a constant and very strong vibration throughout the entirety of the truck. This makes it difficult to steer and drive in a safe manner. I've replaced any parts that might be associated with this malfunction with brand new parts at the advice of professional mechanics (cost over $30,000) and it was to no avail. The truck is still malfunctioning and I have been left unable to work or barely working for 14 months. The vibration has caused many health concerns, like headaches, nausea, and stomach ulcers. I went to over 10 dea…

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17.7%
ODI 11631506

ABS system is shutting causing all safety systems to shut down including cruise control. Freightliner is overlaying the harness for abs sensors at the owners expense. There should be a recall for them to fix this issue. They are very aware of what's going on and are doing nothing to fix the issue.

Look up ODI 11631506 at NHTSA ↗

216.7%
ODI 11535215

Dash light warning lights come on and causes the cruise control to stop working. A total of 6 fault lights comes on and also causes the Adaptive Cruise Control to not work. This is the 3rd Freightliner Cascadia that I have driven in the past 3 and a half years and every single truck has had the same problem. Freightliner has refused to acknowledge that there is a problem. Nobody seems to know what to do to correct the problem. We are owner operators and long haul drivers and needcruise control. Freightliner dealers are almost impossible to get …

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17.1%
ODI 11633144

It is hard to impossible to drive the truck in a straight line (compared to models without the smartvalves), and often drifts side to side randomly without any warning or feedback. The steering requires constant input, and the "feel" of the truck is not correct to allow intuitive steering. When driving in tight areas, I find that I need to stay at least a foot away from barriers or other objects to not be in danger of hitting them. When in width-limited areas, like construction zones, I often need to straddle the center line and block other …

Look up ODI 11633144 at NHTSA ↗

00.0%

No examples available for this selection.

266.7%
ODI 11679210

On August 1st, I was travelling on I-44 (a toll road with an 80 mph speed) near Claremont Oklahoma. I was doing 68 mph when a red warning message came up on my dash. It read...KINGPIN RELEASE ACTIVATED. STOP IMMEDIATELY! KINGPIN RELEASED WITHOUT REQUEST. I did not touch my brakes. I gently moved to the the shoulder and coasted to a stop...so as not to put any pressure on the kingpin or fifth-wheel and hoping the weight of the trailer would hold it in place til I could stop. I checked under my truck and the lock was perfectly across the ja…

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Service Brakes
15.9%
ODI 11193880 · 650,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. WHILE OPERATING THE VEHICLE, FLAMES SUDDENLY APPEARED FROM THE PASSENGER SIDE HEADLIGHT ASSEMBLY. THE DRIVER IMMEDIATELY STOPPED THE VEHICLE AND APPLIED WATER TO EXTINGUISH THE FLAMES. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. ALSO, WHILE DRIVING, THE SPEEDOMETER DISPLAYED 12 MPH LESS THAN THE ACTUAL SPEED TRAVELED. AN INDEPENDENT MECHANIC DIAGNOSED THAT THERE WAS A COMPUTER FAILURE. ALSO, THERE WAS AN ENGINE WATER PUMP LEAK THAT PRODUCED WHITE SMOKE. THE INDEPENDENT MECHANIC REPLACED THE G…

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228.6%
ODI 10561849 · 265,000 mi

TL* THE CONTACT OWNS A 2013 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THE J-BRAKE AND TRAILER BRAKE ERRONEOUSLY ENGAGED. THE CONTACT ALSO MENTIONED THAT THE BRAKES INTERMITTENTLY FAILED TO RESPOND TO DECELERATION ATTEMPTS. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS FOUND THAT THE ON GUARD SYSTEM HAD FAILED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 265,000. UPDATED 7/31/14*CN *TR

Look up ODI 10561849 at NHTSA ↗

325.0%
ODI 10578648 · 1,000 mi

WITH MERITOR WABCO ONGUARD CRUISE CONTROL EQUIPPED FROM THE FACTORY. THE CRUISE CONTROL UNIT OFTEN TIMES SLAMS ON THE BRAKES AFTER ERRONEOUSLY DETECTING AN IMMINENT COLLISION. IT FREQUENTLY HARD BRAKES AFTER DETECTING ITEMS THAT ARE WELL OUT OF THE TRAVEL PATH OF THE VEHICLE. THIS BEHAVIOR IS NOT PREDICTABLE TO EITHER THE DRIVER OR NEARBY VEHICLES, AND WILL EVENTUALLY LEAD TO A CRASH OR A DANGEROUS SHIFTED LOAD. I HAVE EXPERIENCED THIS IN 4 DIFFERENT FREIGHTLINER CASCADIAS OF RECENT VINTAGE (2012 OR NEWER), ALL EQUIPPED WITH THE ONGUARD CRUISE …

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318.8%
ODI 10721639 · 25,000 mi

TL* THE CONTACT OWNS A 2015 FREIGHTLINER CASCADIA. WHILE APPROACHING A STOP AT A LOW SPEED, THERE WAS A LOAD ABNORMAL NOISE COMING FROM UNDERNEATH THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE POWER STEERING LINE AND THE HOSE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT WAS MADE AWARE OF NHTSA CAMPAIGN NUMBER: 15V185000 (SERVICE BRAKES, AIR) BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 25,000. THE VIN WAS UNAVAILABLE…

Look up ODI 10721639 at NHTSA ↗

00.0%

No examples available for this selection.

111.1%
ODI 11415300 · 271,455 mi

TL* THE CONTACT OWNS A 2017 FREIGHTLINER CASCADIA. THE CONTACT STATED WHILE DRIVING AT 40 MPH, THE VEHICLE BRAKED WITHOUT WARNING. THE CONTACT STATED NO WARNING LIGHT WAS ILLUMINATED. THE CONTACT SUSTAINED A PINCHED NERVE IN NECK. THE CONTACT DOES NOT KNOW IF THE VEHICLE WAS TAKEN TO LOCAL DEALER OR IF IT HAD BEEN REPAIRED. THE CONTACT DOES NOT KNOW IF MANUFACTURER WAS INFORMED OF FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 271,455. THE VIN WAS NOT AVAILABLE.

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218.2%
ODI 11140059

SEMI WAS TRAVELING WESTBOUND ON INTERSTATE 80 WHEN IT ENTERED NORTH DITCH OF THE ROADWAY. SEMI ROLLED AT LEAST ONCE AFTER ENTERING DITCH. DRIVER WAS EJECTED FROM THE VEHICLE WHILE IT WAS ROLLING. IT CAME TO REST ON PASSENGER SIDE FACING WESTBOUND. DRIVER WAS PRONOUNCED DEAD AT HOSPITAL. AT THE SCENE OF THE ACCIDENT THE MECHANIC OF THE COMPANY MENTIONED THERE WAS A PROBLEM WITH THE BRAKES. THE AIR BAG DID NOT DEPLOY AND THE SEAT BELT ALARM CONTINUED TO SOUND EVEN WHEN THE BELT WAS CONNECTED. THIS HAPPENED ONLY SHORTLY AFTER DRIVER STARTED SHI…

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931.0%
ODI 11091048 · 250 mi

OUR COMPANY SAYS THE 2019 WILL NOT IDLE WHEN IT IS BETWEEN 30 AND 60 DEGREES , WELL PROBLEM IT CAN BE 58 OUTSIDE AND ITS OVER 70 INSIDE, WELL ROLL DOWN THE WINDOWS , YEAH NOW NO SAFETY FOR THE DRIVER, AND WE HAVE WOMAN OUT THERE TO. SO I DONT THING THEY WANT TO BE RAPED, SO IDLING THE TRUCK SHOULD BE UP TO THE DRIVER NOT THE COMPANY. WITH OUT PROPER SLEEP YOU NOW HAVE SLEEP DRIVERS DRIVING 80,000 POUND WEAPONS ON THE FREEWAYS, FIRST PERSON KILLED WILL BE ON YOUR HEADS IF THIS ISNT TAKEN CARE OF. CRASH PERVENTION SYSTEM ALL OK BUT WHEN DRIVIN…

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726.9%
ODI 11444204

SHOW ABS NOT WORKING SERVICE REQUIRED ABS DETECTED INTERNAL PROBLEM,AND MAY NEED REPROGRAMMING OR REPLASEMENT STABILLY CONTROLS NOT WORKING SERVICE REQUIRED Error CODE 520247 31 ERROR CODE 1810

Look up ODI 11444204 at NHTSA ↗

318.8%
ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

215.4%
ODI 11503055

Front end collision with camery hybrid at 35 to 40 mph. Vehicle was rented from Miller Leasing in Hartford CT. Miller ordered truck without Detroit assurance 5.0 or front desk brakes. On collision the screw in air fryer broke off causing loss of brakes. Air dryer was mounted on the frame passenger side exposed to possible damage. After traveling a couple hundred feet the truck smashed the camery in the guardrail and there was a fatality.

Look up ODI 11503055 at NHTSA ↗

18.3%
ODI 11722434

while driving a UPS Freightliner truck (Cascadia Vin number [XXX] ) on [XXX] on [XXX] in Charlotte, North Carolina, the tractor brakes locked down causing [XXX] 's arm to jam into shoulder from having all momentum come to abrupt stop causing seatbelt to yank across shoulder ultimately necessitating surgery and putting me out of work for 6 months+ and ongoing INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Look up ODI 11722434 at NHTSA ↗

214.3%
ODI 11578262

All 6 Rotors have circumferential Groves. Dealer refuses to fix the issue. It was dropped for repairs due to lack of proper braking. Dealer road tested unit and stated that everything operates properly. When confronted that groves will get deeper in short period of time and it's a safety issue they still refused to repair. Unit has bumper to bumper warranty for 100k miles.

Look up ODI 11578262 at NHTSA ↗

00.0%

No examples available for this selection.

133.3%
ODI 11757569

On May 24, 2026, while driving home from the Ocotillo Wells OHV Recreation Area toward San Diego, California, a drive of roughly 90 miles, a dashboard warning reading "Stability Controls Not Working" illuminated on [XXX] near Warner Springs in San Diego County. The vehicle is a 2026 Freightliner Cascadia chassis carrying a Renegade Classic 43CMD Super C motorhome body. The vehicle was approximately six weeks old with about 3,100 miles. I stopped the vehicle and attempted to clear the fault by cycling the chassis power; the warning did not clear…

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Steering
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

318.8%
ODI 10721639 · 25,000 mi

TL* THE CONTACT OWNS A 2015 FREIGHTLINER CASCADIA. WHILE APPROACHING A STOP AT A LOW SPEED, THERE WAS A LOAD ABNORMAL NOISE COMING FROM UNDERNEATH THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE POWER STEERING LINE AND THE HOSE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT WAS MADE AWARE OF NHTSA CAMPAIGN NUMBER: 15V185000 (SERVICE BRAKES, AIR) BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 25,000. THE VIN WAS UNAVAILABLE…

Look up ODI 10721639 at NHTSA ↗

325.0%
ODI 10983250

MULTIPLE VEHICLE RECALLS THAT HAVE COSTED ME THOUSANDS FROM EXCESSIVE OPERATING COST , AND HAVE BEEN ENDANGERING MY LIFE SINCE THE DAY I BOUGHT MY TRACTOR:-(

Look up ODI 10983250 at NHTSA ↗

111.1%
ODI 10926527

TL* THE CONTACT OWNED A 2017 FREIGHTLINER CASCADIA. WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE BEGAN TO SWERVE BACK AND FORTH VIOLENTLY. THE WHEELS SEPARATED FROM THE AXLE CAUSING THE VEHICLE TO VEER TO THE RIGHT AND THE FRONT PASSENGER SIDE WHEEL FRACTURED, BUT DID NOT DETACH FROM THE VEHICLE. THE CONTACT MENTIONED THAT THE STEERING ROD SNAPPED AND BECAME LOOSE FROM THE HUB. DURING THE INCIDENT, THE PASSENGER SIDE OF THE VEHICLE ENCOUNTERED THE ROAD AND THE REAR OF THE TRACTOR TRAILER SWERVED AND DID A U-TURN, WHICH CAUSED THE CAB TO CRAS…

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00.0%

No examples available for this selection.

620.7%
ODI 11132252 · 10,000 mi

TRUCK FLOATS/SWAYS SIDE TO SIDE DOWN THE ROAD MAKING IT HARD TO CONTROL AND REQUIRING CONSTANT CORRECTION LEADING TO OVERCORRECTION AND ADDITIONAL SWAYING. TRUCK HANDLES CURVES POORLY. YOU CANNOT GOOD THE STEERING WHEEL IN ONE PLACE AROUND A CURVE, YOU MUST CONSTANTLY REPOSITION/CORRECT THE WHEEL THROUGHOUT THE CURVE. SUSPENSION IS POORLY DESIGNED, CAUSING TOO MUCH MOTION FOR THE DRIVER TO CONSINRESPOND TOO, LEADING TO FATIGUE AND MUSCLE ACHES. THIS IS SPECIFICALLY REGARDING ALL OLD DOMINION FREIGHT LINE 2 AXKE DAYCAB 2019 FREIGHTLINER CASC…

Look up ODI 11132252 at NHTSA ↗

13.8%
ODI 11505866

Multiple safety issues with truck #1 When driving & using cruise control (CC) at 60 mph & truck is at that speed (60 mph) truck is moving from top speed to E coast mode. Immediately RPM is down (from 1250 to 600) & steering wheel is much harder b/c reduced power from engine . Response time for driver to avoid potential hazardous situations on the road (i.e. animals, rocks, trees, etc.) is longer & not safe #2 This problem is related to when truck is in regen. In driving, and when truck is doing regen (visible on the dash: high temp light/ ic…

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212.5%
ODI 11471285

I purchased a new P4 through my employers Lease Purchase program, and when I ordered my new truck, I ordered it with the Hendrickson Air-Ride Suspension Package for the front axle, disc brakes front and rear, and a few other options. My truck required 14 all axle alignment’s before it was driving correctly, after destroying both left & right steer tires. One Freightliner dealer set the right front at 7/16” toe-in, after I threatened to bring legal action against the dealership, only to learn three weeks later, the toe-in was set at 7/16”, which…

Look up ODI 11471285 at NHTSA ↗

00.0%

No examples available for this selection.

18.3%
ODI 11626573

The contact owns a 2023 Freightliner Cascadia. The contact stated that while driving at 55 MPH, the steering wheel locked up, the vehicle became uncontrollable, and the vehicle flipped over. The vehicle was uncontrollable. All the warning lights illuminated. A police report was filed. The contact received injuries to her back and was taken by ambulance to a hospital, where medical attention was provided. The airbags deployed. There was an unknown substance leaking from the vehicle. There was no reported fire. The vehicle was towed to an unknown…

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214.3%
ODI 11624756 · 92,500 mi

The contact owned a 2024 Freight Liner PT. The contact stated while the driver was driving at 64 MPH, the driver heard a pop sound, and the vehicle veered off to the left and crashed into a cement guard rail. The contact stated that the driver was steering in the right direction, however, the vehicle independently veered to the left. The vehicle was towed to the tow yard. The vehicle was deemed totaled by the insurance company. In addition, the contact stated that the same vehicle experienced a similar failure in January 2024. The contact …

Look up ODI 11624756 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Forward Collision Avoidance: Automatic Emergency Braking
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

19.1%
ODI 11526068

The Automatic Emergency Braking System has activated at least 3 different times while I was driving. At each occurrence there was nothing in the roadway or travel lane. The vehicle came to an abrupt stop twice and slammed the brakes on but then released them a moment later once. In each event a very near collision with other vehicles was almost caused. There are other drivers that use this truck that have reported similar events (5 or 6), but I cannot say for certain what the exact circumstances were in those events. This vehicle is available f…

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724.1%
ODI 11453359

ABS AND TRACTION control failed. Because of this, the $ 7,000 automatic collision avoidance system is not working. 300.000 miles on 2019 truck is just ridiculous.

Look up ODI 11453359 at NHTSA ↗

934.6%
ODI 11326113 · 51,600 mi

AUTOMATIC EMERGENCY BRAKING SYSTEM ACTIVATING WHEN IT SHOULD NOT BE. COMPANY SAYS TRUCK IS NOT SHOWING A BRAKING EVENT ON THEIR END EITHER THIS HAS HAPPENED ATOTAL OF 3 TIMES. THE TRUCKS LANE GUIDANCE SENSOR IS GOING OFF EVEN WHEN THERE'S NO LINE TO GUIDE IT AND THE TRACTION SENSOR COMES ON EVEN WHEN IT DOESN'T BREAK TRACTION. *TR

Look up ODI 11326113 at NHTSA ↗

425.0%
ODI 11485349

This complaint is being filed in addition to my previous complaint which is complaint #1147128511471285. Both left and right vehicle airbag suspension height regulators were just replace a month ago, and once again, the right side airbag ride height regulator has blown apart, causing my semi truck to lean heavily to the right side, and wear out my right front steer tire exceedingly fast. And, the radar braking system erratically slams the brakes on at random times, which could cause a catastrophic accident. Imagine hauling an 80,000 lb. load, …

Look up ODI 11485349 at NHTSA ↗

430.8%
ODI 11445705

FYI, this is the second 2022 Cascadia I’ve driven with this issue. The forward radar sensor detects a target 3 feet in front of me and slams on the brakes if the cruise control is set. I can over ride it by turning off the CC, but then I get constant alarms for following too closely and collision alerts. The issue has generated 4 critical events to my company. This happens randomly, with no warning whether I am in traffic or not. I believe this to be a significant safety issue at worst, and a very unpleasant driving environment at best. Accordi…

Look up ODI 11445705 at NHTSA ↗

325.0%
ODI 11516552

The CMV was on a straight road on a sunny day approaching a standard railroad crossing, and for no apparent reason the emergency braking system engaged. We have video of this incident from the truck. I tried to download it but your system would not allow the format.

Look up ODI 11516552 at NHTSA ↗

321.4%
ODI 11633128

When approaching stopped traffic, sometimes the truck will respond and begin to slow down. At other times, the truck will continue at set speed toward a detected stopped vehicle, and in situations where the time and distance are way too short to justify no reaction by the system. The truck at sometimes acts like it is auto-driving; at others it acts as if it is only in crash-mitigation mode, and will wait for the driver until the last possible second and then slam on brakes. There have been some times where the truck actually gave a collisio…

Look up ODI 11633128 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Engine
423.5%
ODI 10924605 · 398,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT AFTER STOPPING THE VEHICLE, IT WAS DISCOVERED THAT COOLANT LEAKED FROM THE VEHICLE. UPON INSPECTION, IT WAS DETERMINED THAT THE COOLANT RESERVOIR HAD CRACKED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE SURGE TANK HAD FAILED AND WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 398,000. THE VIN WAS NOT AVAILABLE.

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00.0%

No examples available for this selection.

216.7%
ODI 10704799 · 276,000 mi

WE WERE ASLEEP IN THE TRUCK WITH THE CURTAINS CLOSED. THE ENGINE WAS RUNNING SMOOTHLY AND THE AIR CONDITIONING WAS BLOWING COLD AIR. WE WERE AWAKENED BY SOMEONE POUNDING ON OUR DOOR. WHEN I OPENED THE CURTAIN, THE LEFT SIDE OF THE WINDSHIELD WAS A SHEET OF FLAMES COMING OUT FROM UNDER THE HOOD. FLAMES WERE ALSO COMING OUT OF THE LEFT SIDE HOOD LATCH ACCESS HOLE AND COVERING THE LEFT SIDE WING WINDOW. WE EXITED THE TRUCK BY THE RIGHT SIDE DOOR AND TOOK A PICTURE OF THE FIRE WITHIN TWO MINUTES OF GETTING OUT. THIS PICTURE IS AVAILABLE. ANOTHER P…

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16.3%
ODI 11318785

WHEN THE TRUCK WAS PURCHASED THE ODOMETER SAID IT HAD ABOUT 28K MILES ON IT FOR $45K. WELL FOR THE LAST 45 DAYS I HAVE BEEN HAVING ISSUE AFTER ISSUE TO THE POINT WHERE IT WAS SMOKING SO BAD I COULD NOT DRIVE IT ANY LONGER. SO I CALL THE DEALER TO ADVISE THEM THAT TOO MANY ISSUES WERE HAPPENING AND THEY SAID IT WAS NOTHING THEY COULD DO FOR ME. TOOK IT TO FREIGHT LINER DEALERSHIP AND THEY TOLD ME THAT THE ODOMETER ON THE MOTOR WAS 293,662 NOT THE 28K IT WAS SOLD UNDER. NOW THE TRUCKS MOTOR HAS TO BE OVERHAULED WHICH IS $41K ACCORDING TO FREIGHT …

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433.3%
ODI 11390543 · 313,882 mi

I AM A FIRE INVESTIGATOR WITH ONONDAGA COUNTY FIRE INVESTIGATION UNIT. RECENTLY I HAD TWO FIRES WITH SIMILAR VEHICLES BOTH WERE 2016 FREIGHTLINERS CASCADIA 125 BOTH WERE PARKED AND NOT RUNNING AT THE TIME OF THE FIRE EVENTS. BOTH ORIGIN AND CAUSE INVESTIGATIONS APPEARED TO REVEAL A FAILURE/MALFUNCTION AT THE WHAT HAS BEEN DESCRIBED TO ME AS BEING THE POWER DISTRIBUTION MODULAR (PDM). BOTH RESULTED IN THE VEHICLES BEING DESTROYED BY FIRE.*DT*JB*JB*JB*JB*JB

Look up ODI 11390543 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

310.3%
ODI 11166483

VALVE COVER GASKET LEAKING OIL AT 20.000 MILES. VERY HARD STEERING WHEN LOW RPM ( PARKING AND ECO - TRANSMISSION SHIFT TO NEUTRAL AT HIGH SPEED , RESULTING IN LOW RPM. SAFETY PROBLEM IF A TURN IS REQUIRED) BLUETHOOTH IS USELESS. VERY BAD RECEPTION ON THE OTHER END BRAKES : SHIFT SOMETIME TO LEFT OR TO RIGHT, WHEN APLLIED. FUEL GAUGE OFF BY 1/8 OF CAPACITY AND GETTING WORSE

Look up ODI 11166483 at NHTSA ↗

13.8%
ODI 11632316

Subject: Complaint Regarding Illegal Practices by Lemberg Group My name is [XXX] , and I am currently employed as a driver for Lemberg Group. I operate a white Freightliner Cascadia truck, unit number [XXX]. I am writing to formally report illegal practices being conducted by Lemberg Group that violate environmental regulations and federal transportation safety laws. These practices not only jeopardize public safety but also put drivers like myself in unsafe and unlawful situations. Company Information: •Company Name: Lemberg Group •USDOT Nu…

Look up ODI 11632316 at NHTSA ↗

16.3%
ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

17.7%
ODI 11622158

The flex flang behind the turbocharger has broken off. This lets the hot exhaust gases blow directly onto the underside of the cab and onto electrical wires. And other parts of the truck

Look up ODI 11622158 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Unknown Or Other
423.5%
ODI 11003818

5TH WHEEL LOCKING MECHANICAL DOES NOT LOCK WHEN BACKING UP AND COUPLING TO TRAILER

Look up ODI 11003818 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

16.3%
ODI 11318785

WHEN THE TRUCK WAS PURCHASED THE ODOMETER SAID IT HAD ABOUT 28K MILES ON IT FOR $45K. WELL FOR THE LAST 45 DAYS I HAVE BEEN HAVING ISSUE AFTER ISSUE TO THE POINT WHERE IT WAS SMOKING SO BAD I COULD NOT DRIVE IT ANY LONGER. SO I CALL THE DEALER TO ADVISE THEM THAT TOO MANY ISSUES WERE HAPPENING AND THEY SAID IT WAS NOTHING THEY COULD DO FOR ME. TOOK IT TO FREIGHT LINER DEALERSHIP AND THEY TOLD ME THAT THE ODOMETER ON THE MOTOR WAS 293,662 NOT THE 28K IT WAS SOLD UNDER. NOW THE TRUCKS MOTOR HAS TO BE OVERHAULED WHICH IS $41K ACCORDING TO FREIGHT …

Look up ODI 11318785 at NHTSA ↗

325.0%
ODI 10883788 · 19,000 mi

JAKE BRAKE HANDLE FALLS FROM OFF POSITION TO ON POSITION OVER BUMPS. ON RT 81 NORTH CRUISE SET AT 60 HIT BUMP MAKE WENT FULL ON THREW ME AGAINST SEATBELT. THANKFULLY DRY ROAD

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111.1%
ODI 11643045

KNOWN - TAKE OVER OF SLOW LANE FROM PASSING LANE ON FREEWAY RESULTING IN UN LAWFUL TAKE OVER OF SLOW LANE PLEASE ADVISE OF ALL SYSTEMS WORKING PROPERLY ON VIN DESIGNATED THANK YOU

Look up ODI 11643045 at NHTSA ↗

218.2%
ODI 11472396

After experiencing numerous issues with Jost 5th wheels, specifically JSK36N model. The Wear ring bolts (NT0000005) are constantly getting loose making the Wear ring (SK 2105-19) move in the 5th wheel plate, what we consider unsafe. While working on hundreds of trucks we have noticed that this is this issue is very popular. The drivers have been complaining about the trailer king pin being loose in the 5th wheel, causing a hit/push on start/stop when driven in combination (truck + trailer). Because of not having the solid connection, the ‘’hi…

Look up ODI 11472396 at NHTSA ↗

13.4%
ODI 11610330

My 2019 Freightliner Cascadia forward collision brakes activates automatically while on the road without any other vehicle nearby, airbrake malfunction (not released appropriately and fully released) and extremely fuel consumption.

Look up ODI 11610330 at NHTSA ↗

415.4%
ODI 11326113 · 51,600 mi

AUTOMATIC EMERGENCY BRAKING SYSTEM ACTIVATING WHEN IT SHOULD NOT BE. COMPANY SAYS TRUCK IS NOT SHOWING A BRAKING EVENT ON THEIR END EITHER THIS HAS HAPPENED ATOTAL OF 3 TIMES. THE TRUCKS LANE GUIDANCE SENSOR IS GOING OFF EVEN WHEN THERE'S NO LINE TO GUIDE IT AND THE TRACTION SENSOR COMES ON EVEN WHEN IT DOESN'T BREAK TRACTION. *TR

Look up ODI 11326113 at NHTSA ↗

16.3%
ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

323.1%
ODI 11445705

FYI, this is the second 2022 Cascadia I’ve driven with this issue. The forward radar sensor detects a target 3 feet in front of me and slams on the brakes if the cruise control is set. I can over ride it by turning off the CC, but then I get constant alarms for following too closely and collision alerts. The issue has generated 4 critical events to my company. This happens randomly, with no warning whether I am in traffic or not. I believe this to be a significant safety issue at worst, and a very unpleasant driving environment at best. Accordi…

Look up ODI 11445705 at NHTSA ↗

18.3%
ODI 11640831

See attached document for complaint

Look up ODI 11640831 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

133.3%
ODI 11679210

On August 1st, I was travelling on I-44 (a toll road with an 80 mph speed) near Claremont Oklahoma. I was doing 68 mph when a red warning message came up on my dash. It read...KINGPIN RELEASE ACTIVATED. STOP IMMEDIATELY! KINGPIN RELEASED WITHOUT REQUEST. I did not touch my brakes. I gently moved to the the shoulder and coasted to a stop...so as not to put any pressure on the kingpin or fifth-wheel and hoping the weight of the trailer would hold it in place til I could stop. I checked under my truck and the lock was perfectly across the ja…

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Forward Collision Avoidance: Warnings
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

18.3%
ODI 11476588

______________________________________________________________________________ Last October 2021 I bought truck Freightliner Cascadia 2016. Vin # [XXX]. Mileage: 477400. Last my trip I made in May 2022 from Nogales, AZ to Boise, ID When I approaching Ely, NV about 5-8 miles I drive down from the mountain hill . I used speed 25-30 MPH, suddenly my steering wheel was locked and did not made right turn. I used hardly brake because my truck was out of control and pulled forward shoulder out of highway. Only because I hardly used brake I save my li…

Look up ODI 11476588 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

413.8%
ODI 11453359

ABS AND TRACTION control failed. Because of this, the $ 7,000 automatic collision avoidance system is not working. 300.000 miles on 2019 truck is just ridiculous.

Look up ODI 11453359 at NHTSA ↗

623.1%
ODI 11474018

Wednesday 13 July, 2022 6:45pm PDT. Location US395 Lakeview, OR. Collision Avoidance System(CAS) applied maximum AEB braking for a false detection of obstruction in my travel lane. I was following a pickup and horse trailer at about 45mph. The pickup signaled a left turn and slowed. I applied minimum braking. The pickup and trailer turned clearing my travel lane(the tail end of the trailer was in the opposing lane). At this moment the CAS detected a collision warning(I was still applying some braking) and the AEB slammed on the brakes for about…

Look up ODI 11474018 at NHTSA ↗

212.5%
ODI 11485349

This complaint is being filed in addition to my previous complaint which is complaint #1147128511471285. Both left and right vehicle airbag suspension height regulators were just replace a month ago, and once again, the right side airbag ride height regulator has blown apart, causing my semi truck to lean heavily to the right side, and wear out my right front steer tire exceedingly fast. And, the radar braking system erratically slams the brakes on at random times, which could cause a catastrophic accident. Imagine hauling an 80,000 lb. load, …

Look up ODI 11485349 at NHTSA ↗

215.4%
ODI 11445705

FYI, this is the second 2022 Cascadia I’ve driven with this issue. The forward radar sensor detects a target 3 feet in front of me and slams on the brakes if the cruise control is set. I can over ride it by turning off the CC, but then I get constant alarms for following too closely and collision alerts. The issue has generated 4 critical events to my company. This happens randomly, with no warning whether I am in traffic or not. I believe this to be a significant safety issue at worst, and a very unpleasant driving environment at best. Accordi…

Look up ODI 11445705 at NHTSA ↗

216.7%
ODI 11516552

The CMV was on a straight road on a sunny day approaching a standard railroad crossing, and for no apparent reason the emergency braking system engaged. We have video of this incident from the truck. I tried to download it but your system would not allow the format.

Look up ODI 11516552 at NHTSA ↗

428.6%
ODI 11633126

The cruise control (level 2 autonomous) will turn itself off without any warning sometimes. This happens any time the truck is set for above the speed limit by more than 2 mph. The truck uses a speed limit map, independent of actual posted speed limits. When the truck detects a speed limit drop to below the cruise setting, either real or imagined, the cruise control disengages without any warning or notification. This is a problem when I expect the truck to continue its autonomous function in traffic situations, but it does not, and without…

Look up ODI 11633126 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Vehicle Speed Control
00.0%

No examples available for this selection.

114.3%
ODI 10584579 · 1,800 mi

TL* THE CONTACT OWNS A 2013 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS WITH THE CRUISE CONTROL ON, THE ON GUARD COLLISION SAFETY SYSTEM ENGAGED AND CAUSED THE VEHICLE TO SUDDENLY STOP. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 1,800 AND THE CURRENT MILEAGE WAS 225,546.

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18.3%
ODI 10578648 · 1,000 mi

WITH MERITOR WABCO ONGUARD CRUISE CONTROL EQUIPPED FROM THE FACTORY. THE CRUISE CONTROL UNIT OFTEN TIMES SLAMS ON THE BRAKES AFTER ERRONEOUSLY DETECTING AN IMMINENT COLLISION. IT FREQUENTLY HARD BRAKES AFTER DETECTING ITEMS THAT ARE WELL OUT OF THE TRAVEL PATH OF THE VEHICLE. THIS BEHAVIOR IS NOT PREDICTABLE TO EITHER THE DRIVER OR NEARBY VEHICLES, AND WILL EVENTUALLY LEAD TO A CRASH OR A DANGEROUS SHIFTED LOAD. I HAVE EXPERIENCED THIS IN 4 DIFFERENT FREIGHTLINER CASCADIAS OF RECENT VINTAGE (2012 OR NEWER), ALL EQUIPPED WITH THE ONGUARD CRUISE …

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16.3%
ODI 10732665 · 3,000 mi

TL* THE CONTACT OWNS A 2015 FREIGHTLINER CASCADIA. WHILE DRIVING APPROXIMATELY 65 MPH WITH THE CRUISE CONTROL ENGAGED, THE BRAKE PEDAL WAS DEPRESSED AND THE SPEED REDUCED TO 45 MPH AND THEN SUDDENLY ACCELERATED INDEPENDENTLY. THE CONTACT STATED THAT THE CRUISE CONTROL FAILED TO DISENGAGE. AS A RESULT, THE CONTACT LOST CONTROL OF THE VEHICLE. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 3,000.

Look up ODI 10732665 at NHTSA ↗

00.0%

No examples available for this selection.

111.1%
ODI 10926597 · 500 mi

THIS COMPLAINT PERTAINS TO ADAPTIVE CRUISE CONTROL (ACC), FORWARD CRASH AVOIDANCE (FCA) AND LANE DEPARTURE WARNING SYSTEMS (LDWS). I HAVE BEEN DRIVING THIS SPECIFIC VEHICLE BUT IT WILL PERTAIN TO ALL VEHICLES WITH THESE SYSTEMS. THE ACC AND FCAS BECAUSE OF ITS STRAIGHT LINE OF SIGHT IS MISINTERPRETING THE DATA ON APPROACH TO BRIDGES, OVERPASSES AND OVERHEAD SIGNS AND WILL INITIATE A HARD BRAKING EVENT ON THE INTERSTATE WHEN NO BRAKING IS REQUIRED CAUSING THE POTENTIAL TO LOSE CONTROL AND FOR A FOLLOWING VEHICLE TO CRASH. THIS PROBLEM WOULD BE …

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327.3%
ODI 11366557 · 310,500 mi

HAD SAME ISSUES ON 2018-2020 FREIGHTLINER CASCADIAS (7 DIFFERENT UNITS), CHASSIS HARNESS RUBBING AGAINST TRANSMISSION AND THE METAL BRACKET BY THE AIR COMPRESSOR. ACTIVE FAULT CODES FOR COOLANT LEVEL , TCS, TRANSMISSION ECU - DRIVERS NOT ABLE TO DRIVE ON AUTOMATIC MODE/ ONLY MANUAL MODE AVAILABLE. ONE TIME THE DRIVER WAS NOT EVEN ABLE TO START THE TRUCK IN THE MORNING, HAD TO GET THE UNIT TOWED TO THE DEALER AND HAVE THE HARNESS REPAIRED. ALL OF THE FAULTS PREVIOUSLY DESCRIBED COULD HAPPEN IN MOTION AND/OR WHEN VEHICLE WAS STATIONARY.

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310.3%
ODI 11091048 · 250 mi

OUR COMPANY SAYS THE 2019 WILL NOT IDLE WHEN IT IS BETWEEN 30 AND 60 DEGREES , WELL PROBLEM IT CAN BE 58 OUTSIDE AND ITS OVER 70 INSIDE, WELL ROLL DOWN THE WINDOWS , YEAH NOW NO SAFETY FOR THE DRIVER, AND WE HAVE WOMAN OUT THERE TO. SO I DONT THING THEY WANT TO BE RAPED, SO IDLING THE TRUCK SHOULD BE UP TO THE DRIVER NOT THE COMPANY. WITH OUT PROPER SLEEP YOU NOW HAVE SLEEP DRIVERS DRIVING 80,000 POUND WEAPONS ON THE FREEWAYS, FIRST PERSON KILLED WILL BE ON YOUR HEADS IF THIS ISNT TAKEN CARE OF. CRASH PERVENTION SYSTEM ALL OK BUT WHEN DRIVIN…

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27.7%
ODI 11193866 · 4,766 mi

TL* THE CONTACT OWNS A 2020 FREIGHTLINER CASCADIA. WHILE DRIVING WITH THE CRUISE CONTROL ENGAGED, THE VEHICLE UNINTENTIONALLY ACCELERATED. ALSO, THE CRASH WARNING ICON ILLUMINATED ALTHOUGH THERE WAS NO OBJECT IN FRONT OF THE VEHICLE. THE VEHICLE WAS TAKEN TO PENSKE TRUCK RENTAL (1405 GLENDALE AVE, SPARKS, NV 89431, [phone removed]) TO BE DIAGNOSED, BUT THE CAUSE OF THE FAILURES COULD NOT BE DETERMINED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 4,766. CONTACT ALSO ALLEGED LOSS OF P…

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00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

18.3%
ODI 11535215

Dash light warning lights come on and causes the cruise control to stop working. A total of 6 fault lights comes on and also causes the Adaptive Cruise Control to not work. This is the 3rd Freightliner Cascadia that I have driven in the past 3 and a half years and every single truck has had the same problem. Freightliner has refused to acknowledge that there is a problem. Nobody seems to know what to do to correct the problem. We are owner operators and long haul drivers and needcruise control. Freightliner dealers are almost impossible to get …

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642.9%
ODI 11633126

The cruise control (level 2 autonomous) will turn itself off without any warning sometimes. This happens any time the truck is set for above the speed limit by more than 2 mph. The truck uses a speed limit map, independent of actual posted speed limits. When the truck detects a speed limit drop to below the cruise setting, either real or imagined, the cruise control disengages without any warning or notification. This is a problem when I expect the truck to continue its autonomous function in traffic situations, but it does not, and without…

Look up ODI 11633126 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Electrical System212,140–574,637 mi413,000 mi26
ODI 10748067 · 600,000 mi

TL* THE CONTACT OWNS A 2010 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT WHILE DRIVING AT 70 MPH, ALL THE WARNING LIGHTS ON THE INSTRUMENT PANEL ILLUMINATED. THE VEHICLE WAS MERGED TO THE SIDE OF THE ROAD, WHERE THE VEHICLE WAS TURNED OFF AND RESTARTED. THE CONTACT STATED THAT WHEN THE VEHICLE WAS RESTARTED ALL OF THE WARNING LIGHTS WENT AWAY, BUT AFTER DRIVING FOR SEVERAL MINUTES THE WARNING LIGHTS BECAME ILLUMINATED AGAIN. THE VEHICLE WAS TAKEN FOR DIAGNOSTIC TESTING. THE CONTACT WAS INFORMED THAT THE SIGNAL DETECTION AND ACTIVATION MODULE …

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ODI 10904288 · 4,081 mi

TL* THE CONTACT OWNS A 2010 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THE INTERIOR AND INSTRUMENTAL PANEL LIGHTING FAILED INTERMITTENTLY. THE DEALER DIAGNOSED THAT WATER PENETRATED THROUGH THE WINDSHIELD AND CAUSED THE SAMCAP MODULE TO FAIL. THE MODULE WAS NOT REPLACED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 4,081.

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ODI 11104628 · 700,000 mi

ON 06/26/2018 I WAS DRIVING IN CHICAGO ON SOUTH WESTERN AVE IT WAS RAININIG THAT NIGHT I PULLED OVER BECAUSE MY 2012 CASCADIA WAS ASKING FOR A REGEN OF THE DEF SYSTEM .. I PULLED OVER IN A SAFE AREA AND STARTED THE REGEN PROCESS. ABOUT 10 MIN IN TO THE REGEN PROCESS ON THE LOWER DRIVER SIDE DASH AREA HEAVY SMOKE AND THE SMELL OF BURNING WIRE WAS NOTICED A FIRE BROKE OUT AT THE FUSE BOX LOCATED ON THE LOWER DRIVER SIDE IT WAS DETERMINED BY INSURANCE COMPANY THAT THESE 2012 CASCADIAS ARE KNOWN FOR LEAKS IN THE CAB AREA CAUSING THE MOISTURE OR …

Look up ODI 11104628 at NHTSA ↗

Service Brakes32,500–496,992 mi156,024 mi16
ODI 10691274 · 538,000 mi

1. AT FIRST, I FELT THE VEHICLE HESITATE WHEN I UP-SHIFT. I GOT INTO THE HIGHWAY AND THE ENGINE STARTED TO MISS GRADUALLY AND GETTING WORSE. I PULLED INTO A FREIGHT-LINER AND THE SAY THAT FUEL LINE IS CONTAMINATED BECAUSE THE FUEL PUMP BROKE INSIDE. THEY SAID THEY HAVE TO FLUSH OUT THE LINES AND REPLACE THE FILTER, INJECTORS, FUEL PUMP AND HIGH PRESSURE FUEL LINES. I JUST BOUGHT A FULL TANK OF DIESEL BEFORE THE INCIDENT. ALL THE FUEL WILL BE DUMPED AND FUEL TANKS WILL BE CLEANED. I HAVE THE ESTIMATED REPAIR TO COST OVER $10,000 DOLLARS. I CALLE…

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ODI 11123999 · 500,000 mi

THIS VEHICLE IT'S HAVING POWER TRAIN PROBLEMS CAUSING THE VEHICLE BEEN HARD TO CONTROL ON THE ROAD PLUS ITS BRAKING WRONG AT TIMES. SOME TIMES IT BRAKE WELL, MOST OF THE TIMES IT DON'T BRAKE. ONGUARD SYSTEM TOO INTRUSIVE MAKING VERY HARD BRAKING IN FALSE ( BRIDGE DETECTED AS STOPED OBJET, ONGUARD IT FULL ALIGNED. TRANSMISSION IT'S NOT SMOOTH AT BACKING OR PULLING SLOWLY. MORE THAN 70,000 DOLLARS INVESTED IN REPAIRS IN A TIME OF 2.5 YEARS AND THE PROBLEMS PERSIST. FREIGHTLINER DEALERS SEEMS CARELESS ABOUT IT AND STATED IT'S NOT FAULT ON IT. AND…

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ODI 11193880 · 650,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. WHILE OPERATING THE VEHICLE, FLAMES SUDDENLY APPEARED FROM THE PASSENGER SIDE HEADLIGHT ASSEMBLY. THE DRIVER IMMEDIATELY STOPPED THE VEHICLE AND APPLIED WATER TO EXTINGUISH THE FLAMES. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. ALSO, WHILE DRIVING, THE SPEEDOMETER DISPLAYED 12 MPH LESS THAN THE ACTUAL SPEED TRAVELED. AN INDEPENDENT MECHANIC DIAGNOSED THAT THERE WAS A COMPUTER FAILURE. ALSO, THERE WAS AN ENGINE WATER PUMP LEAK THAT PRODUCED WHITE SMOKE. THE INDEPENDENT MECHANIC REPLACED THE G…

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Steering65,785–469,970 mi172,600 mi23
ODI 10545718 · 482,000 mi

TL* THE CONTACT OWNS A 2007 FREIGHT LINER CASCADIA. THE CONTACT PREVIOUSLY HAD THE VEHICLE REPAIRED UNDER NHTSA CAMPAIGN NUMBER: 11V514000 (STEERING) AND STATED THAT THE RACK AND PINION NUT PROBLEM PERSISTED. THE VEHICLE WAS TAKEN NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 482,000.

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ODI 10286085 · 8,000 mi

IN NOVEMBER OF 2008 WE SEEN OUR FIRST RACK AND PINION FAILURE. WE SEEN PREMATURE STEER TIRE WEAR ON THE RIGHTSIDE. CONTACTED FREIGHTLINER AND INSTALLED NEW RACKS AND THAT DIDN'T REPAIR THE PROBLEM. ON THE OTHER 18 WE INCURRED THE SAME PROBLEM SOME WORSE THE OTHERS. BY JULY WE COMPILED A AVERAGE OF STEER TIRE WEAR ON THE CASCADIA WAS 8,000 MILES TO THE BEST BEING 98,000. AT THIS POINT WE ARE WAITING FOR MORE ANSWERS TO OUR PROBLEM. WE HAVE THE NEW RECALL INFORMATION ,BUT WE HAVEN'T SEEN THE CURE OF THE RACK AND PINION YET. TODAY WE ARE CHECKING…

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ODI 10374869 · 457,939 mi

I HAD MADE AN OBSERVATION THAT THE RS STEER TIRE WAS WEARING VERY FAST AND WORE A NEW TIRE DOWN TO THE WEAR BARS IN 2 MONTHS. I BROUGHT THE VEHICLE INTO A FREIGHTLINER FACILITY FOR AN ALIGNMENT. THE SERVICE MANAGER TOLD ME THAT THE RACK IN THE RACK AND PINION STEERING MECHANISMS WAS FAULTY AND NEEDED TO BE REPLACED BUT UNFORTUNATELY THEY DO NOT MAKE THIS PART ANY LONGER AND HAVE NO SERVICE PARTS. THERE IS NO REMEDY. MY CONCERN IS THAT THIS PART WILL CONTINUE TO FAIL TO THE POINT WHERE IT BECOMES UNSAFE. I AM NOT A MECHANIC BUT I AM SURE TH…

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Forward Collision Avoidance: Automatic Emergency BrakingToo few reports for a range126,137 mi2 (sparse)
ODI 11534282 · 200,674 mi

The contact owns a 2019 Freightliner Cascadia. The contact stated that while driving approximately 60–70 MPH, the brake assist system engaged without an object nearby. While depressing the brake pedal, the system released and reset. The Forward Collision Avoidance alarm sounded. The contact called the local dealer and was referred to the manufacturer. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 200,674.

Look up ODI 11534282 at NHTSA ↗

ODI 11326113 · 51,600 mi

AUTOMATIC EMERGENCY BRAKING SYSTEM ACTIVATING WHEN IT SHOULD NOT BE. COMPANY SAYS TRUCK IS NOT SHOWING A BRAKING EVENT ON THEIR END EITHER THIS HAS HAPPENED ATOTAL OF 3 TIMES. THE TRUCKS LANE GUIDANCE SENSOR IS GOING OFF EVEN WHEN THERE'S NO LINE TO GUIDE IT AND THE TRACTION SENSOR COMES ON EVEN WHEN IT DOESN'T BREAK TRACTION. *TR

Look up ODI 11326113 at NHTSA ↗

Engine294,941–592,500 mi483,000 mi11
ODI 10747557 · 600,000 mi

TL* THE CONTACT OWNS A 2010 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT WHILE IN PARK, THE VEHICLE FAILED TO START. IN ADDITION, THE STABILITY CONTROL, CHECK ENGINE, FUEL AND OIL PRESSURE WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 600,000.

Look up ODI 10747557 at NHTSA ↗

ODI 10809749 · 483,000 mi

TL* THE CONTACT OWNS A 2011 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT WHILE DRIVING AT 60 MPH, THE ENGINE STALLED AND RESTARTED WHILE ALL THE WARNING LIGHTS WHERE ILLUMINATED. THE FAILURE WAS PERSISTENT. THE CONTACT ALSO STATED THAT HE RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V616000 (TRAILER HITCHES) BUT THE RECALL REMEDY WAS NOT AVAILABLE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT COULD NOT BE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 483,000.

Look up ODI 10809749 at NHTSA ↗

ODI 11218765 · 172,600 mi

ON 5-24-19, I WAS TRAVELING WEST ON HWY 56, 4 MILES EAST OF HERINGTON KS. SUDDENLY WITHOUT NOTICE, MY ENGINE SHUT OFF, I WAS LEFT WITH A DEAD TRUCK, TRAVELING AT 62 MPH, AND MY TANKER WAS FULLY LOADED, I COULD NOT HOLD THE TRUCK ON THE ROAD, THE RIGHT FRONT TIRE CAUGHT THE SOFT EDGE OF THE ROAD, AND I WAS PULLED INTO THE DITCH, MY SEMI ROLLED AND I WAS PINNED INSIDE THE CAB, EMS PERSONAL WORKED FOR OVER 90 MINUTES TO FREE ME FROM THE WRECKAGE. IM VERY LUCKY TO BE ALIVE, RECOVERY WILL TAKE MONTHS. I WANT TO SEE AN INVESTIGATION INTO THIS PROB…

Look up ODI 11218765 at NHTSA ↗

Unknown Or OtherToo few reports for a range35,300 mi2 (sparse)
ODI 10883788 · 19,000 mi

JAKE BRAKE HANDLE FALLS FROM OFF POSITION TO ON POSITION OVER BUMPS. ON RT 81 NORTH CRUISE SET AT 60 HIT BUMP MAKE WENT FULL ON THREW ME AGAINST SEATBELT. THANKFULLY DRY ROAD

Look up ODI 10883788 at NHTSA ↗

ODI 11326113 · 51,600 mi

AUTOMATIC EMERGENCY BRAKING SYSTEM ACTIVATING WHEN IT SHOULD NOT BE. COMPANY SAYS TRUCK IS NOT SHOWING A BRAKING EVENT ON THEIR END EITHER THIS HAS HAPPENED ATOTAL OF 3 TIMES. THE TRUCKS LANE GUIDANCE SENSOR IS GOING OFF EVEN WHEN THERE'S NO LINE TO GUIDE IT AND THE TRACTION SENSOR COMES ON EVEN WHEN IT DOESN'T BREAK TRACTION. *TR

Look up ODI 11326113 at NHTSA ↗

Vehicle Speed Control950–4,766 mi1,800 mi9
ODI 10257781 · 950 mi

IT APPEARS THAT THE CRUISE CONTROL ON MY TRUCK DOES NOT WORK WHEN THE HEADLIGHTS, WIPERS OR FLASHERS ARE ON. THERE ARE NO WARNINGS, NOTICES, STICKERS OR DOCUMENTATION THAT CAME WITH THE TRUCK ADVISING THAT THIS WOULD OCCUR. IT'S MY UNDERSTANDING THAT THIS IS A SAFETY FEATURE INCORPORATED INTO ALL NEW FREIGHTLINER TRUCKS BUT THEY NEGLECT TO TELL YOU BEFORE OR AFTER GETTING ONE. 2 OCCURRENCES WHEN I WAS TAKEN BY SURPRISE THAT THE CRUISE CONTROL STOPPED WORKING WHEN USING THE FLASHERS AND WIPERS. FIRST: THIS CRUISE CONTROL ISSUE ALMOST …

Look up ODI 10257781 at NHTSA ↗

ODI 10584579 · 1,800 mi

TL* THE CONTACT OWNS A 2013 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS WITH THE CRUISE CONTROL ON, THE ON GUARD COLLISION SAFETY SYSTEM ENGAGED AND CAUSED THE VEHICLE TO SUDDENLY STOP. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 1,800 AND THE CURRENT MILEAGE WAS 225,546.

Look up ODI 10584579 at NHTSA ↗

ODI 10578648 · 1,000 mi

WITH MERITOR WABCO ONGUARD CRUISE CONTROL EQUIPPED FROM THE FACTORY. THE CRUISE CONTROL UNIT OFTEN TIMES SLAMS ON THE BRAKES AFTER ERRONEOUSLY DETECTING AN IMMINENT COLLISION. IT FREQUENTLY HARD BRAKES AFTER DETECTING ITEMS THAT ARE WELL OUT OF THE TRAVEL PATH OF THE VEHICLE. THIS BEHAVIOR IS NOT PREDICTABLE TO EITHER THE DRIVER OR NEARBY VEHICLES, AND WILL EVENTUALLY LEAD TO A CRASH OR A DANGEROUS SHIFTED LOAD. I HAVE EXPERIENCED THIS IN 4 DIFFERENT FREIGHTLINER CASCADIAS OF RECENT VINTAGE (2012 OR NEWER), ALL EQUIPPED WITH THE ONGUARD CRUISE …

Look up ODI 10578648 at NHTSA ↗

Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

26V583000 · 2026-09-0924V736000 · 2024-10-0125V295000 · 2025-05-0725V601000 · 2025-09-1125V603000 · 2025-09-1125V187000 · 2025-03-2511 reports2024-102026-09

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-10324V736000
ODI 11621550 · 700,000 mi

The contact owns a 2016 Freightliner Cascadia. The contact stated that while a driver was attempting to exit parking lot, the S-Cam 2 and S-Cam support bracket independently detached. No warning light was illuminated. A local independent mechanic arrived on scene to inspect the vehicle and it was determined that the S-Cam bracket and S-Cam mount needed to be replaced. The vehicle was not repaired. Upon further investigation, the contact related the failure to NHTSA Campaign Number: 22V338000 (Equipment) however, the VIN was not included. The lo…

Look up ODI 11621550 at NHTSA ↗

ODI 11621849

While driving on the highway on cruise at 70mph the right front brakes locked up. The day was clear. I was driving across a bridge. The truck pulled to the right and I fought to pull it back on to the road. My company has the incident on camera. I was pulling a loaded tanker. Had the pavement been wet or snowy I could have easily jack knifed. If a vehicle would have been next to me I would have struck them. The vehicle was inspected by our mechanic and was told the system was within specs. The truck has also hard braked and pulled to the right …

Look up ODI 11621849 at NHTSA ↗

ODI 11622158

The flex flang behind the turbocharger has broken off. This lets the hot exhaust gases blow directly onto the underside of the cab and onto electrical wires. And other parts of the truck

Look up ODI 11622158 at NHTSA ↗

2024-113None
ODI 11626573

The contact owns a 2023 Freightliner Cascadia. The contact stated that while driving at 55 MPH, the steering wheel locked up, the vehicle became uncontrollable, and the vehicle flipped over. The vehicle was uncontrollable. All the warning lights illuminated. A police report was filed. The contact received injuries to her back and was taken by ambulance to a hospital, where medical attention was provided. The airbags deployed. There was an unknown substance leaking from the vehicle. There was no reported fire. The vehicle was towed to an unknown…

Look up ODI 11626573 at NHTSA ↗

ODI 11624756 · 92,500 mi

The contact owned a 2024 Freight Liner PT. The contact stated while the driver was driving at 64 MPH, the driver heard a pop sound, and the vehicle veered off to the left and crashed into a cement guard rail. The contact stated that the driver was steering in the right direction, however, the vehicle independently veered to the left. The vehicle was towed to the tow yard. The vehicle was deemed totaled by the insurance company. In addition, the contact stated that the same vehicle experienced a similar failure in January 2024. The contact …

Look up ODI 11624756 at NHTSA ↗

ODI 11624895

On [XXX] I was traveling across Wyoming west from Laramie Wy to Cokeville Wy. It had been snowing all day with temperatures fluctuating between 28 and 31 degrees. I had my headlights on all day when the sun went down I was on [XXX] and I couldn't see anything. I had to pull over on the side of the snow covered road to find my headlights totally covered with about a half inch of snow and ice. I asked my dealer to check the LED headlight heaters and was told Freightliner didn't build a heater for their LED headlights. LED headlights do not create…

Look up ODI 11624895 at NHTSA ↗

2024-1211None
ODI 11632316

Subject: Complaint Regarding Illegal Practices by Lemberg Group My name is [XXX] , and I am currently employed as a driver for Lemberg Group. I operate a white Freightliner Cascadia truck, unit number [XXX]. I am writing to formally report illegal practices being conducted by Lemberg Group that violate environmental regulations and federal transportation safety laws. These practices not only jeopardize public safety but also put drivers like myself in unsafe and unlawful situations. Company Information: •Company Name: Lemberg Group •USDOT Nu…

Look up ODI 11632316 at NHTSA ↗

ODI 11631164

Illegal communication device on and inside truck harss and stalk driver across state lines divert driver attention while driving

Look up ODI 11631164 at NHTSA ↗

ODI 11631506

ABS system is shutting causing all safety systems to shut down including cruise control. Freightliner is overlaying the harness for abs sensors at the owners expense. There should be a recall for them to fix this issue. They are very aware of what's going on and are doing nothing to fix the issue.

Look up ODI 11631506 at NHTSA ↗

2025-012None
ODI 11634584

Injector cup started leaking damaging injectors and causing cross contamination between fuel and coolant. This is a know problem for the isx and cummins should pay for the repair

Look up ODI 11634584 at NHTSA ↗

ODI 11634519

I am writing to bring to your attention a potentially dangerous situation caused by what I believe to be a manufacturer design flaw with the SS 1034797 M2, 108SD, 114SD Coolant Level Sensor P/N 06-93316-002. On [XXX], one of our trucks (VIN: [XXX]) experienced a low coolant warning and an automatic engine shutdown while traveling on the interstate in a construction zone. As you can imagine, the sudden stoppage of a tractor-trailer in the traffic lanes of a freeway presents an extremely hazardous situation, not only for our driver but for all m…

Look up ODI 11634519 at NHTSA ↗

2025-023None
ODI 11643045

KNOWN - TAKE OVER OF SLOW LANE FROM PASSING LANE ON FREEWAY RESULTING IN UN LAWFUL TAKE OVER OF SLOW LANE PLEASE ADVISE OF ALL SYSTEMS WORKING PROPERLY ON VIN DESIGNATED THANK YOU

Look up ODI 11643045 at NHTSA ↗

ODI 11645254

See attached document for complaint.

Look up ODI 11645254 at NHTSA ↗

ODI 11640831

See attached document for complaint

Look up ODI 11640831 at NHTSA ↗

2025-03225V187000
ODI 11645885

I have experienced this issue a few times, and so have several acquaintances who drive the same make and model of truck as I do. Whenever it rains or I go through a truck wash, the starter shifter blocked comes on the screen while driving, causing the RPMs to fluctuate and resulting in a complete loss of power to the vehicle. One dealership informed me that this is a common problem, attributed to moisture seeping into a harness located near the transmission. Tried connecting the truck to a computer so see fault codes nothing comes up because it…

Look up ODI 11645885 at NHTSA ↗

ODI 11646655

See attached document for complaint.

Look up ODI 11646655 at NHTSA ↗

2025-040None

No examples available for this selection.

2025-05225V295000
ODI 11663961

See attached document for complaint.

Look up ODI 11663961 at NHTSA ↗

ODI 11658652

Malfunction check engine lights on and show faults 520349. 14

Look up ODI 11658652 at NHTSA ↗

2025-062None
ODI 11666845

I was north of Louisville Kentucky on [XXX] traveling at 65 mph and I was in the middle lane and the collision lights came on and the truck abruptly started stopping. Luckily no one was on my right side. I made it to the shoulder of the road. Thank God I wasn’t rear ended by anyone and there were three lanes of traffic. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Look up ODI 11666845 at NHTSA ↗

ODI 11668076

See attached document for complaint.

Look up ODI 11668076 at NHTSA ↗

2025-070None

No examples available for this selection.

2025-084None
ODI 11684161

There is a defect on the Freightliner Cascadia Oil Pump Manifold aka Oil Pickup Tube which causes engine failure and will go out without warning

Look up ODI 11684161 at NHTSA ↗

ODI 11678206

See attached document for complaint

Look up ODI 11678206 at NHTSA ↗

ODI 11681340 · 105,000 mi

The contact owns a 2025 Freightliner Cascadia. The contact stated that while driving at an undisclosed speed, the turn indicator on the instrument panel became inoperable. The contact stated that while attempting to make a turn, the sound indicator failed to function properly; however, the turn indicator was displayed on the instrument panel. The contact stated was concerned about the safety of the vehicle. The contact stated that the vehicle was unsafe to drive and was hazardous to the contact and to the other drivers on the roadway. The deale…

Look up ODI 11681340 at NHTSA ↗

2025-09125V601000, 25V603000
ODI 11687882

The forward collision avoidance system fails to distinguish stationary objects from animate objects resulting in immediate engagement of the braking system.

Look up ODI 11687882 at NHTSA ↗

2025-100None

No examples available for this selection.

2025-110None

No examples available for this selection.

2025-120None

No examples available for this selection.

2026-010None

No examples available for this selection.

2026-023None
ODI 11718902

See attached document for complaint.

Look up ODI 11718902 at NHTSA ↗

ODI 11717630

The vehicle whose VIN and other identifying details are stated above was sold on May 27 by [XXX] , owner of Koza Transportation LLC, to my company, Skyturk Transportation LLC, which I established in the United States. At the time of sale, the vehicle’s mileage was represented as 395,204 miles and supported by video and photographic evidence. However, subsequent investigations revealed that the same vehicle had been listed and sold on April 29 through BidCars with a recorded mileage of 843,194 miles. This clearly shows the odometer was rolled ba…

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ODI 11715921

Premature failure of TPMS sensors in 3 tires. Battery alert on them. Only 23,000 miles on vehicle

Look up ODI 11715921 at NHTSA ↗

2026-032None
ODI 11722434

while driving a UPS Freightliner truck (Cascadia Vin number [XXX] ) on [XXX] on [XXX] in Charlotte, North Carolina, the tractor brakes locked down causing [XXX] 's arm to jam into shoulder from having all momentum come to abrupt stop causing seatbelt to yank across shoulder ultimately necessitating surgery and putting me out of work for 6 months+ and ongoing INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

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ODI 11722541

The front sensor is calibrated wrong. It slams my brakes on road if a shadow is in road, bridges, vehicles parked on side of road, and sometimes if another semi passes me it slams the breaks on. It happens if its just raining out not so much winter because snow and ice blocks the sensor. This has also almost caused accidents as well.

Look up ODI 11722541 at NHTSA ↗

2026-040None

No examples available for this selection.

2026-050None

No examples available for this selection.

2026-060None

No examples available for this selection.

2026-070None

No examples available for this selection.

2026-083None
ODI 11759444 · 128,113 mi

The contact's former employer owns a 2022 Freightliner Cascadia Commercial vehicle. The contact stated that while a company's technician was performing a preventative maintenance service on the vehicle, an exhaust leak was discovered; however, the technician informed the contact that the vehicle was safe to drive. While driving 65 MPH, the contact fell asleep, causing the vehicle to drift into the median. Another driver approached the vehicle and sounded the horn, waking the contact, who then pulled over to the side of the road. The contact rep…

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ODI 11757569

On May 24, 2026, while driving home from the Ocotillo Wells OHV Recreation Area toward San Diego, California, a drive of roughly 90 miles, a dashboard warning reading "Stability Controls Not Working" illuminated on [XXX] near Warner Springs in San Diego County. The vehicle is a 2026 Freightliner Cascadia chassis carrying a Renegade Classic 43CMD Super C motorhome body. The vehicle was approximately six weeks old with about 3,100 miles. I stopped the vehicle and attempted to clear the fault by cycling the chassis power; the warning did not clear…

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ODI 11758540

The contact owns a 2026 Freightliner Cascadia equipped with Goodyear Tires, Tire Line: Endurance LHS, Tire Size: 11R22.5, DOT Number: (N/A). The contact owns a fleet service and stated that within the last 50 days, 18 similar tires had sustained sidewall splitting. The contact stated that the failures were exclusively on the inner dually positions on the vehicles. The cause of the failures was not yet determined. The dealer was notified of the failure. The manufacturer was not notified of the failure. The tire failure mileage was unknown. The V…

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2026-09 (partial)326V583000
ODI 11765736

I am purchasing this vehicle from a fleet sales in Pa and the left cab shock and 4 rear shock absorbers on the rear suspension I believe are severely compromised and I'm being told that they are unsure if these items are listed under DOT inspection and I am asking to have them replaced upon my purchasing of the vehicle. Will these severely rusted and damaged components passed a federal DOT inspection? I also see that they failed to have the recall repaired. Schneider Truck Sales in Harrisburg, PA is whom I am trying to purchase this vehicle f…

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ODI 11764951 · 742,227 mi

Odometer Fraud. The contact purchased a 2021 Freightliner Cascadia. It was discovered that there was a mileage discrepancy. The vehicle was a dealer sale. At the time of purchase, the vehicle mileage was 438,861; however, service records listed the mileage at 742,227.

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ODI 11765034

Without warning an Automatic breaking event occurred and the tractor slammed on its breaks while on open road with no one near on a sunny day. I was bobtailing south.. That event caused my AEB system to disable itself and I also lost cruise control. The funny thing is even after the system is disabled I’m still having automatic breaking events around curves..

Look up ODI 11765034 at NHTSA ↗

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 211 reports

2022: 8 complaints · 2023: 11 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
2022158
20235811
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
20221003
20231101

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentElectrical SystemService BrakesSteeringForward Collision Avoidance: Automatic Emergency BrakingEngineUnknown Or OtherForward Collision Avoidance: WarningsVehicle Speed Control
Electrical System—
5
ODI 11123999 · 500,000 mi

THIS VEHICLE IT'S HAVING POWER TRAIN PROBLEMS CAUSING THE VEHICLE BEEN HARD TO CONTROL ON THE ROAD PLUS ITS BRAKING WRONG AT TIMES. SOME TIMES IT BRAKE WELL, MOST OF THE TIMES IT DON'T BRAKE. ONGUARD SYSTEM TOO INTRUSIVE MAKING VERY HARD BRAKING IN FALSE ( BRIDGE DETECTED AS STOPED OBJET, ONGUARD IT FULL ALIGNED. TRANSMISSION IT'S NOT SMOOTH AT BACKING OR PULLING SLOWLY. MORE THAN 70,000 DOLLARS INVESTED IN REPAIRS IN A TIME OF 2.5 YEARS AND THE PROBLEMS PERSIST. FREIGHTLINER DEALERS SEEMS CARELESS ABOUT IT AND STATED IT'S NOT FAULT ON IT. AND…

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ODI 11193880 · 650,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. WHILE OPERATING THE VEHICLE, FLAMES SUDDENLY APPEARED FROM THE PASSENGER SIDE HEADLIGHT ASSEMBLY. THE DRIVER IMMEDIATELY STOPPED THE VEHICLE AND APPLIED WATER TO EXTINGUISH THE FLAMES. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. ALSO, WHILE DRIVING, THE SPEEDOMETER DISPLAYED 12 MPH LESS THAN THE ACTUAL SPEED TRAVELED. AN INDEPENDENT MECHANIC DIAGNOSED THAT THERE WAS A COMPUTER FAILURE. ALSO, THERE WAS AN ENGINE WATER PUMP LEAK THAT PRODUCED WHITE SMOKE. THE INDEPENDENT MECHANIC REPLACED THE G…

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ODI 11140059

SEMI WAS TRAVELING WESTBOUND ON INTERSTATE 80 WHEN IT ENTERED NORTH DITCH OF THE ROADWAY. SEMI ROLLED AT LEAST ONCE AFTER ENTERING DITCH. DRIVER WAS EJECTED FROM THE VEHICLE WHILE IT WAS ROLLING. IT CAME TO REST ON PASSENGER SIDE FACING WESTBOUND. DRIVER WAS PRONOUNCED DEAD AT HOSPITAL. AT THE SCENE OF THE ACCIDENT THE MECHANIC OF THE COMPANY MENTIONED THERE WAS A PROBLEM WITH THE BRAKES. THE AIR BAG DID NOT DEPLOY AND THE SEAT BELT ALARM CONTINUED TO SOUND EVEN WHEN THE BELT WAS CONNECTED. THIS HAPPENED ONLY SHORTLY AFTER DRIVER STARTED SHI…

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4
ODI 10853400

STEERING COLUMN IS A PROBLEM. TRUCK DO NOT STAY IN THE ROAD STREIGHT.FOR MEN TIMES IN THE SHOP AND COUPLE ALIGNMENT, TRUCK HAS PROBLEM. VERY DENGER TO DRIVE. ELECTRICAL MIRRORS HEATED PROBLEM. WIRE AND EVERYTHING ELSE IT'S OK JUST NO POWER GO TO SWITCH. ELECTRIC CAN'T FIGEROUT WHAT'S IS HAPPENING.

Look up ODI 10853400 at NHTSA ↗

ODI 11218765 · 172,600 mi

ON 5-24-19, I WAS TRAVELING WEST ON HWY 56, 4 MILES EAST OF HERINGTON KS. SUDDENLY WITHOUT NOTICE, MY ENGINE SHUT OFF, I WAS LEFT WITH A DEAD TRUCK, TRAVELING AT 62 MPH, AND MY TANKER WAS FULLY LOADED, I COULD NOT HOLD THE TRUCK ON THE ROAD, THE RIGHT FRONT TIRE CAUGHT THE SOFT EDGE OF THE ROAD, AND I WAS PULLED INTO THE DITCH, MY SEMI ROLLED AND I WAS PINNED INSIDE THE CAB, EMS PERSONAL WORKED FOR OVER 90 MINUTES TO FREE ME FROM THE WRECKAGE. IM VERY LUCKY TO BE ALIVE, RECOVERY WILL TAKE MONTHS. I WANT TO SEE AN INVESTIGATION INTO THIS PROB…

Look up ODI 11218765 at NHTSA ↗

ODI 11561665

When driving, there is a constant and very strong vibration throughout the entirety of the truck. This makes it difficult to steer and drive in a safe manner. I've replaced any parts that might be associated with this malfunction with brand new parts at the advice of professional mechanics (cost over $30,000) and it was to no avail. The truck is still malfunctioning and I have been left unable to work or barely working for 14 months. The vibration has caused many health concerns, like headaches, nausea, and stomach ulcers. I went to over 10 dea…

Look up ODI 11561665 at NHTSA ↗

1
ODI 11631506

ABS system is shutting causing all safety systems to shut down including cruise control. Freightliner is overlaying the harness for abs sensors at the owners expense. There should be a recall for them to fix this issue. They are very aware of what's going on and are doing nothing to fix the issue.

Look up ODI 11631506 at NHTSA ↗

7
ODI 11218765 · 172,600 mi

ON 5-24-19, I WAS TRAVELING WEST ON HWY 56, 4 MILES EAST OF HERINGTON KS. SUDDENLY WITHOUT NOTICE, MY ENGINE SHUT OFF, I WAS LEFT WITH A DEAD TRUCK, TRAVELING AT 62 MPH, AND MY TANKER WAS FULLY LOADED, I COULD NOT HOLD THE TRUCK ON THE ROAD, THE RIGHT FRONT TIRE CAUGHT THE SOFT EDGE OF THE ROAD, AND I WAS PULLED INTO THE DITCH, MY SEMI ROLLED AND I WAS PINNED INSIDE THE CAB, EMS PERSONAL WORKED FOR OVER 90 MINUTES TO FREE ME FROM THE WRECKAGE. IM VERY LUCKY TO BE ALIVE, RECOVERY WILL TAKE MONTHS. I WANT TO SEE AN INVESTIGATION INTO THIS PROB…

Look up ODI 11218765 at NHTSA ↗

ODI 11020043 · 585,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THE VEHICLE WAS NOT OPERABLE. IN ADDITION, THE VEHICLE EXPERIENCED A COMPLETE LOSS OF POWER. THE CHECK ENGINE AND VARIOUS OTHER WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS PREVIOUSLY TAKEN TO AN INDEPENDENT MECHANIC WHERE THE DEF ASSEMBLY NEEDED TO REPLACED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURES RECURRED. THE MANUFACTURER WAS NOT NOTIFIED AND THE DEALER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 585,000.

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ODI 11074278

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THERE WAS A PREMATURE FAILURE WITH THE DIESEL PARTICULATE FILTER (DPF) SYSTEM. THE VEHICLE WAS DIAGNOSED BY CAMPBELL FREIGHTLINER (1015 CRANBURY SOUTH RIVER RD, MONROE TOWNSHIP, NJ 08831, [phone removed]) AND THE DPF UNIT WAS REPLACED; HOWEVER, THE FAILURE CONTINUED. THE VEHICLE WAS INSPECTED BY MORE THAN ONE MECHANIC AT THE DEALER, BUT THERE WAS NO SOLUTION. THE MANUFACTURER WAS NOTIFIED SEVERAL TIMES AND WAS UNABLE TO PROVIDE A PERMANENT SOLUTION. THE FAILURE MILEAGE W…

Look up ODI 11074278 at NHTSA ↗

2
ODI 11074391

CASCADIA 2012 CONSTANTLY IN AND OUT OF SHOP EVERY SINGLE WEEK SINCE I HAVE HAD THIS TRUCK. NOT EVEN 5 MONTHS YET AND ITS BEEN IN THE SHOP AND DEALER EVERY WEEK OR OTHER WEEK WITH THE SAME PROBLEM EVERY SINGLE TIME. REGEN DPF IS NOT COMPLETING AND EVERYTIME I GO TO DEALER THEY CHANGE ONE BOX AGAIN STILL PROBLEM. DEALER CHARGES EVERYTIME WHICH DOESN'T MAKE SENSE BECAUSE THIS IS MANUFACTURES PROBLEM AND I ALWAYS HAVE TO PAY FOR IT.

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ODI 11679210

On August 1st, I was travelling on I-44 (a toll road with an 80 mph speed) near Claremont Oklahoma. I was doing 68 mph when a red warning message came up on my dash. It read...KINGPIN RELEASE ACTIVATED. STOP IMMEDIATELY! KINGPIN RELEASED WITHOUT REQUEST. I did not touch my brakes. I gently moved to the the shoulder and coasted to a stop...so as not to put any pressure on the kingpin or fifth-wheel and hoping the weight of the trailer would hold it in place til I could stop. I checked under my truck and the lock was perfectly across the ja…

Look up ODI 11679210 at NHTSA ↗

0
2
ODI 11366557 · 310,500 mi

HAD SAME ISSUES ON 2018-2020 FREIGHTLINER CASCADIAS (7 DIFFERENT UNITS), CHASSIS HARNESS RUBBING AGAINST TRANSMISSION AND THE METAL BRACKET BY THE AIR COMPRESSOR. ACTIVE FAULT CODES FOR COOLANT LEVEL , TCS, TRANSMISSION ECU - DRIVERS NOT ABLE TO DRIVE ON AUTOMATIC MODE/ ONLY MANUAL MODE AVAILABLE. ONE TIME THE DRIVER WAS NOT EVEN ABLE TO START THE TRUCK IN THE MORNING, HAD TO GET THE UNIT TOWED TO THE DEALER AND HAVE THE HARNESS REPAIRED. ALL OF THE FAULTS PREVIOUSLY DESCRIBED COULD HAPPEN IN MOTION AND/OR WHEN VEHICLE WAS STATIONARY.

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ODI 11535215

Dash light warning lights come on and causes the cruise control to stop working. A total of 6 fault lights comes on and also causes the Adaptive Cruise Control to not work. This is the 3rd Freightliner Cascadia that I have driven in the past 3 and a half years and every single truck has had the same problem. Freightliner has refused to acknowledge that there is a problem. Nobody seems to know what to do to correct the problem. We are owner operators and long haul drivers and needcruise control. Freightliner dealers are almost impossible to get …

Look up ODI 11535215 at NHTSA ↗

Service Brakes
5
ODI 11123999 · 500,000 mi

THIS VEHICLE IT'S HAVING POWER TRAIN PROBLEMS CAUSING THE VEHICLE BEEN HARD TO CONTROL ON THE ROAD PLUS ITS BRAKING WRONG AT TIMES. SOME TIMES IT BRAKE WELL, MOST OF THE TIMES IT DON'T BRAKE. ONGUARD SYSTEM TOO INTRUSIVE MAKING VERY HARD BRAKING IN FALSE ( BRIDGE DETECTED AS STOPED OBJET, ONGUARD IT FULL ALIGNED. TRANSMISSION IT'S NOT SMOOTH AT BACKING OR PULLING SLOWLY. MORE THAN 70,000 DOLLARS INVESTED IN REPAIRS IN A TIME OF 2.5 YEARS AND THE PROBLEMS PERSIST. FREIGHTLINER DEALERS SEEMS CARELESS ABOUT IT AND STATED IT'S NOT FAULT ON IT. AND…

Look up ODI 11123999 at NHTSA ↗

ODI 11193880 · 650,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. WHILE OPERATING THE VEHICLE, FLAMES SUDDENLY APPEARED FROM THE PASSENGER SIDE HEADLIGHT ASSEMBLY. THE DRIVER IMMEDIATELY STOPPED THE VEHICLE AND APPLIED WATER TO EXTINGUISH THE FLAMES. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. ALSO, WHILE DRIVING, THE SPEEDOMETER DISPLAYED 12 MPH LESS THAN THE ACTUAL SPEED TRAVELED. AN INDEPENDENT MECHANIC DIAGNOSED THAT THERE WAS A COMPUTER FAILURE. ALSO, THERE WAS AN ENGINE WATER PUMP LEAK THAT PRODUCED WHITE SMOKE. THE INDEPENDENT MECHANIC REPLACED THE G…

Look up ODI 11193880 at NHTSA ↗

ODI 11140059

SEMI WAS TRAVELING WESTBOUND ON INTERSTATE 80 WHEN IT ENTERED NORTH DITCH OF THE ROADWAY. SEMI ROLLED AT LEAST ONCE AFTER ENTERING DITCH. DRIVER WAS EJECTED FROM THE VEHICLE WHILE IT WAS ROLLING. IT CAME TO REST ON PASSENGER SIDE FACING WESTBOUND. DRIVER WAS PRONOUNCED DEAD AT HOSPITAL. AT THE SCENE OF THE ACCIDENT THE MECHANIC OF THE COMPANY MENTIONED THERE WAS A PROBLEM WITH THE BRAKES. THE AIR BAG DID NOT DEPLOY AND THE SEAT BELT ALARM CONTINUED TO SOUND EVEN WHEN THE BELT WAS CONNECTED. THIS HAPPENED ONLY SHORTLY AFTER DRIVER STARTED SHI…

Look up ODI 11140059 at NHTSA ↗

—
2
ODI 10721639 · 25,000 mi

TL* THE CONTACT OWNS A 2015 FREIGHTLINER CASCADIA. WHILE APPROACHING A STOP AT A LOW SPEED, THERE WAS A LOAD ABNORMAL NOISE COMING FROM UNDERNEATH THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE POWER STEERING LINE AND THE HOSE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT WAS MADE AWARE OF NHTSA CAMPAIGN NUMBER: 15V185000 (SERVICE BRAKES, AIR) BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 25,000. THE VIN WAS UNAVAILABLE…

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ODI 11561665

When driving, there is a constant and very strong vibration throughout the entirety of the truck. This makes it difficult to steer and drive in a safe manner. I've replaced any parts that might be associated with this malfunction with brand new parts at the advice of professional mechanics (cost over $30,000) and it was to no avail. The truck is still malfunctioning and I have been left unable to work or barely working for 14 months. The vibration has caused many health concerns, like headaches, nausea, and stomach ulcers. I went to over 10 dea…

Look up ODI 11561665 at NHTSA ↗

11
ODI 11526068

The Automatic Emergency Braking System has activated at least 3 different times while I was driving. At each occurrence there was nothing in the roadway or travel lane. The vehicle came to an abrupt stop twice and slammed the brakes on but then released them a moment later once. In each event a very near collision with other vehicles was almost caused. There are other drivers that use this truck that have reported similar events (5 or 6), but I cannot say for certain what the exact circumstances were in those events. This vehicle is available f…

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ODI 11530515

My truck just came to a screeching halt on the interstate with no obstacles in front of it. It nearly caused a major accident. I could not override it. I was approaching an overpass approximately 100 yards away. Collision warning lights went on. Horn started beeping and brakes engaged immediately.

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ODI 11591674

Truck will apply brakes when no objects or vehicles are around. It is very scary and unexpected when the system does this.

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2
ODI 11193880 · 650,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. WHILE OPERATING THE VEHICLE, FLAMES SUDDENLY APPEARED FROM THE PASSENGER SIDE HEADLIGHT ASSEMBLY. THE DRIVER IMMEDIATELY STOPPED THE VEHICLE AND APPLIED WATER TO EXTINGUISH THE FLAMES. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. ALSO, WHILE DRIVING, THE SPEEDOMETER DISPLAYED 12 MPH LESS THAN THE ACTUAL SPEED TRAVELED. AN INDEPENDENT MECHANIC DIAGNOSED THAT THERE WAS A COMPUTER FAILURE. ALSO, THERE WAS AN ENGINE WATER PUMP LEAK THAT PRODUCED WHITE SMOKE. THE INDEPENDENT MECHANIC REPLACED THE G…

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ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

3
ODI 11610330

My 2019 Freightliner Cascadia forward collision brakes activates automatically while on the road without any other vehicle nearby, airbrake malfunction (not released appropriately and fully released) and extremely fuel consumption.

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ODI 11547088

Semi was traveling on the highway and transporting a 48,000 pound steel coil. The steel coil was secured with 4 chains. The automatic emergency braking system engaged with nothing in front of the vehicle, causing it to suddenly come to a dead stop in traffic. This caused the steel coil to break free of its bounds, crash through the trailer and into the vehicle cab, trapping the driver.

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ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

4
ODI 11474018

Wednesday 13 July, 2022 6:45pm PDT. Location US395 Lakeview, OR. Collision Avoidance System(CAS) applied maximum AEB braking for a false detection of obstruction in my travel lane. I was following a pickup and horse trailer at about 45mph. The pickup signaled a left turn and slowed. I applied minimum braking. The pickup and trailer turned clearing my travel lane(the tail end of the trailer was in the opposing lane). At this moment the CAS detected a collision warning(I was still applying some braking) and the AEB slammed on the brakes for about…

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ODI 11522762

Ascending Tehachapi Pass CA Hwy 58 Eastbound in the left lane grossing 45,000lbs and traveling at 55mph with cruise control ON. I was passing another slower moving truck(~35-40mph). Before I came along the other vehicle the highway curved to the left. The Collision Aviodance System(CAS) didn't alarm, however the cruise control cut power and Automatic Emergency Braking(AEB) hardbraked my truck reducing the speed from 55mph to 40-45mph. This was sudden and unexpected. Once I determined the issue, I applied throttle overriding the AEB/CAS. Howeve…

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ODI 11570495

A collision avoidance system (CAS), also known as a pre-crash system, forward collision warning system (FCW), or collision mitigation system, is an advanced driver-assistance system designed to prevent or reduce the severity of a collision. System applied brakes bringing our Unit to a complete stop traveling 55 MPH on an Interstate while making a lane change, Because of this our Unit was rear-ended by another CMV, On board cameras video on both V1 and V2 clearly show incident. A print out of the DDEC shows code for braking system control at exa…

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4
ODI 10578648 · 1,000 mi

WITH MERITOR WABCO ONGUARD CRUISE CONTROL EQUIPPED FROM THE FACTORY. THE CRUISE CONTROL UNIT OFTEN TIMES SLAMS ON THE BRAKES AFTER ERRONEOUSLY DETECTING AN IMMINENT COLLISION. IT FREQUENTLY HARD BRAKES AFTER DETECTING ITEMS THAT ARE WELL OUT OF THE TRAVEL PATH OF THE VEHICLE. THIS BEHAVIOR IS NOT PREDICTABLE TO EITHER THE DRIVER OR NEARBY VEHICLES, AND WILL EVENTUALLY LEAD TO A CRASH OR A DANGEROUS SHIFTED LOAD. I HAVE EXPERIENCED THIS IN 4 DIFFERENT FREIGHTLINER CASCADIAS OF RECENT VINTAGE (2012 OR NEWER), ALL EQUIPPED WITH THE ONGUARD CRUISE …

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ODI 11526068

The Automatic Emergency Braking System has activated at least 3 different times while I was driving. At each occurrence there was nothing in the roadway or travel lane. The vehicle came to an abrupt stop twice and slammed the brakes on but then released them a moment later once. In each event a very near collision with other vehicles was almost caused. There are other drivers that use this truck that have reported similar events (5 or 6), but I cannot say for certain what the exact circumstances were in those events. This vehicle is available f…

Look up ODI 11526068 at NHTSA ↗

ODI 11091048 · 250 mi

OUR COMPANY SAYS THE 2019 WILL NOT IDLE WHEN IT IS BETWEEN 30 AND 60 DEGREES , WELL PROBLEM IT CAN BE 58 OUTSIDE AND ITS OVER 70 INSIDE, WELL ROLL DOWN THE WINDOWS , YEAH NOW NO SAFETY FOR THE DRIVER, AND WE HAVE WOMAN OUT THERE TO. SO I DONT THING THEY WANT TO BE RAPED, SO IDLING THE TRUCK SHOULD BE UP TO THE DRIVER NOT THE COMPANY. WITH OUT PROPER SLEEP YOU NOW HAVE SLEEP DRIVERS DRIVING 80,000 POUND WEAPONS ON THE FREEWAYS, FIRST PERSON KILLED WILL BE ON YOUR HEADS IF THIS ISNT TAKEN CARE OF. CRASH PERVENTION SYSTEM ALL OK BUT WHEN DRIVIN…

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Steering
4
ODI 10853400

STEERING COLUMN IS A PROBLEM. TRUCK DO NOT STAY IN THE ROAD STREIGHT.FOR MEN TIMES IN THE SHOP AND COUPLE ALIGNMENT, TRUCK HAS PROBLEM. VERY DENGER TO DRIVE. ELECTRICAL MIRRORS HEATED PROBLEM. WIRE AND EVERYTHING ELSE IT'S OK JUST NO POWER GO TO SWITCH. ELECTRIC CAN'T FIGEROUT WHAT'S IS HAPPENING.

Look up ODI 10853400 at NHTSA ↗

ODI 11218765 · 172,600 mi

ON 5-24-19, I WAS TRAVELING WEST ON HWY 56, 4 MILES EAST OF HERINGTON KS. SUDDENLY WITHOUT NOTICE, MY ENGINE SHUT OFF, I WAS LEFT WITH A DEAD TRUCK, TRAVELING AT 62 MPH, AND MY TANKER WAS FULLY LOADED, I COULD NOT HOLD THE TRUCK ON THE ROAD, THE RIGHT FRONT TIRE CAUGHT THE SOFT EDGE OF THE ROAD, AND I WAS PULLED INTO THE DITCH, MY SEMI ROLLED AND I WAS PINNED INSIDE THE CAB, EMS PERSONAL WORKED FOR OVER 90 MINUTES TO FREE ME FROM THE WRECKAGE. IM VERY LUCKY TO BE ALIVE, RECOVERY WILL TAKE MONTHS. I WANT TO SEE AN INVESTIGATION INTO THIS PROB…

Look up ODI 11218765 at NHTSA ↗

ODI 11561665

When driving, there is a constant and very strong vibration throughout the entirety of the truck. This makes it difficult to steer and drive in a safe manner. I've replaced any parts that might be associated with this malfunction with brand new parts at the advice of professional mechanics (cost over $30,000) and it was to no avail. The truck is still malfunctioning and I have been left unable to work or barely working for 14 months. The vibration has caused many health concerns, like headaches, nausea, and stomach ulcers. I went to over 10 dea…

Look up ODI 11561665 at NHTSA ↗

2
ODI 10721639 · 25,000 mi

TL* THE CONTACT OWNS A 2015 FREIGHTLINER CASCADIA. WHILE APPROACHING A STOP AT A LOW SPEED, THERE WAS A LOAD ABNORMAL NOISE COMING FROM UNDERNEATH THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE POWER STEERING LINE AND THE HOSE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT WAS MADE AWARE OF NHTSA CAMPAIGN NUMBER: 15V185000 (SERVICE BRAKES, AIR) BUT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 25,000. THE VIN WAS UNAVAILABLE…

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ODI 11561665

When driving, there is a constant and very strong vibration throughout the entirety of the truck. This makes it difficult to steer and drive in a safe manner. I've replaced any parts that might be associated with this malfunction with brand new parts at the advice of professional mechanics (cost over $30,000) and it was to no avail. The truck is still malfunctioning and I have been left unable to work or barely working for 14 months. The vibration has caused many health concerns, like headaches, nausea, and stomach ulcers. I went to over 10 dea…

Look up ODI 11561665 at NHTSA ↗

—0
3
ODI 10811608

DPF SYSTEM FRECUENTY REGENERATION ( EVERY DAY AND TAKE 2 HOURS TO CLEAR)AND OIL PUMP PROBLEMS WHEN STOP AT RED LIGHTS ALSO BAD STEER PLOBLEMS BAD KING PINTS

Look up ODI 10811608 at NHTSA ↗

ODI 11218765 · 172,600 mi

ON 5-24-19, I WAS TRAVELING WEST ON HWY 56, 4 MILES EAST OF HERINGTON KS. SUDDENLY WITHOUT NOTICE, MY ENGINE SHUT OFF, I WAS LEFT WITH A DEAD TRUCK, TRAVELING AT 62 MPH, AND MY TANKER WAS FULLY LOADED, I COULD NOT HOLD THE TRUCK ON THE ROAD, THE RIGHT FRONT TIRE CAUGHT THE SOFT EDGE OF THE ROAD, AND I WAS PULLED INTO THE DITCH, MY SEMI ROLLED AND I WAS PINNED INSIDE THE CAB, EMS PERSONAL WORKED FOR OVER 90 MINUTES TO FREE ME FROM THE WRECKAGE. IM VERY LUCKY TO BE ALIVE, RECOVERY WILL TAKE MONTHS. I WANT TO SEE AN INVESTIGATION INTO THIS PROB…

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ODI 11166483

VALVE COVER GASKET LEAKING OIL AT 20.000 MILES. VERY HARD STEERING WHEN LOW RPM ( PARKING AND ECO - TRANSMISSION SHIFT TO NEUTRAL AT HIGH SPEED , RESULTING IN LOW RPM. SAFETY PROBLEM IF A TURN IS REQUIRED) BLUETHOOTH IS USELESS. VERY BAD RECEPTION ON THE OTHER END BRAKES : SHIFT SOMETIME TO LEFT OR TO RIGHT, WHEN APLLIED. FUEL GAUGE OFF BY 1/8 OF CAPACITY AND GETTING WORSE

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1
ODI 10983250

MULTIPLE VEHICLE RECALLS THAT HAVE COSTED ME THOUSANDS FROM EXCESSIVE OPERATING COST , AND HAVE BEEN ENDANGERING MY LIFE SINCE THE DAY I BOUGHT MY TRACTOR:-(

Look up ODI 10983250 at NHTSA ↗

2
ODI 11476588

______________________________________________________________________________ Last October 2021 I bought truck Freightliner Cascadia 2016. Vin # [XXX]. Mileage: 477400. Last my trip I made in May 2022 from Nogales, AZ to Boise, ID When I approaching Ely, NV about 5-8 miles I drive down from the mountain hill . I used speed 25-30 MPH, suddenly my steering wheel was locked and did not made right turn. I used hardly brake because my truck was out of control and pulled forward shoulder out of highway. Only because I hardly used brake I save my li…

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ODI 11505866

Multiple safety issues with truck #1 When driving & using cruise control (CC) at 60 mph & truck is at that speed (60 mph) truck is moving from top speed to E coast mode. Immediately RPM is down (from 1250 to 600) & steering wheel is much harder b/c reduced power from engine . Response time for driver to avoid potential hazardous situations on the road (i.e. animals, rocks, trees, etc.) is longer & not safe #2 This problem is related to when truck is in regen. In driving, and when truck is doing regen (visible on the dash: high temp light/ ic…

Look up ODI 11505866 at NHTSA ↗

1
ODI 11505866

Multiple safety issues with truck #1 When driving & using cruise control (CC) at 60 mph & truck is at that speed (60 mph) truck is moving from top speed to E coast mode. Immediately RPM is down (from 1250 to 600) & steering wheel is much harder b/c reduced power from engine . Response time for driver to avoid potential hazardous situations on the road (i.e. animals, rocks, trees, etc.) is longer & not safe #2 This problem is related to when truck is in regen. In driving, and when truck is doing regen (visible on the dash: high temp light/ ic…

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Forward Collision Avoidance: Automatic Emergency Braking
1
ODI 11631506

ABS system is shutting causing all safety systems to shut down including cruise control. Freightliner is overlaying the harness for abs sensors at the owners expense. There should be a recall for them to fix this issue. They are very aware of what's going on and are doing nothing to fix the issue.

Look up ODI 11631506 at NHTSA ↗

11
ODI 11526068

The Automatic Emergency Braking System has activated at least 3 different times while I was driving. At each occurrence there was nothing in the roadway or travel lane. The vehicle came to an abrupt stop twice and slammed the brakes on but then released them a moment later once. In each event a very near collision with other vehicles was almost caused. There are other drivers that use this truck that have reported similar events (5 or 6), but I cannot say for certain what the exact circumstances were in those events. This vehicle is available f…

Look up ODI 11526068 at NHTSA ↗

ODI 11530515

My truck just came to a screeching halt on the interstate with no obstacles in front of it. It nearly caused a major accident. I could not override it. I was approaching an overpass approximately 100 yards away. Collision warning lights went on. Horn started beeping and brakes engaged immediately.

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ODI 11591674

Truck will apply brakes when no objects or vehicles are around. It is very scary and unexpected when the system does this.

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0—0
5
ODI 11610330

My 2019 Freightliner Cascadia forward collision brakes activates automatically while on the road without any other vehicle nearby, airbrake malfunction (not released appropriately and fully released) and extremely fuel consumption.

Look up ODI 11610330 at NHTSA ↗

ODI 11326113 · 51,600 mi

AUTOMATIC EMERGENCY BRAKING SYSTEM ACTIVATING WHEN IT SHOULD NOT BE. COMPANY SAYS TRUCK IS NOT SHOWING A BRAKING EVENT ON THEIR END EITHER THIS HAS HAPPENED ATOTAL OF 3 TIMES. THE TRUCKS LANE GUIDANCE SENSOR IS GOING OFF EVEN WHEN THERE'S NO LINE TO GUIDE IT AND THE TRACTION SENSOR COMES ON EVEN WHEN IT DOESN'T BREAK TRACTION. *TR

Look up ODI 11326113 at NHTSA ↗

ODI 11547088

Semi was traveling on the highway and transporting a 48,000 pound steel coil. The steel coil was secured with 4 chains. The automatic emergency braking system engaged with nothing in front of the vehicle, causing it to suddenly come to a dead stop in traffic. This caused the steel coil to break free of its bounds, crash through the trailer and into the vehicle cab, trapping the driver.

Look up ODI 11547088 at NHTSA ↗

15
ODI 11453359

ABS AND TRACTION control failed. Because of this, the $ 7,000 automatic collision avoidance system is not working. 300.000 miles on 2019 truck is just ridiculous.

Look up ODI 11453359 at NHTSA ↗

ODI 11530075

This complaint comes from a private truck fleet operating over 700 trucks experiencing excessive amounts of false positive emergency braking and/or haptic following distance warnings (brake stab) on 2018-2020 Freightliner Classis Cascadia tractors. The system experiencing the highest incidents are equipped with the Wabco OnGuard Collision Mitigation System. Some of these false positives have resulted in neck and shoulder injuries. False positives occur while approaching bridge overpasses and other road objects such as steel plates or overhea…

Look up ODI 11530075 at NHTSA ↗

ODI 11617194

While approaching an overpass the collision mitigation system activated my brakes nearly causing the vehicle behind me to rear end my trailer, hit my brakes so hard i was thrown forward.

Look up ODI 11617194 at NHTSA ↗

4
ODI 11526068

The Automatic Emergency Braking System has activated at least 3 different times while I was driving. At each occurrence there was nothing in the roadway or travel lane. The vehicle came to an abrupt stop twice and slammed the brakes on but then released them a moment later once. In each event a very near collision with other vehicles was almost caused. There are other drivers that use this truck that have reported similar events (5 or 6), but I cannot say for certain what the exact circumstances were in those events. This vehicle is available f…

Look up ODI 11526068 at NHTSA ↗

ODI 11453359

ABS AND TRACTION control failed. Because of this, the $ 7,000 automatic collision avoidance system is not working. 300.000 miles on 2019 truck is just ridiculous.

Look up ODI 11453359 at NHTSA ↗

ODI 11633132

When driving in highway traffic at moderate to high speeds (as well as low speeds), the truck will often accelerate with (and towards) a vehicle that is less than 1 second ahead of the truck. Certainly this often happens when there is not a safe distance between the truck and the next vehicle. The trucks systems in no way seem to expect that the next vehicle could slam on brakes at any moment. I have had this happen many times when a vehicle merges too close in front of me and then accelerates. The truck will accelerate with the vehicle (th…

Look up ODI 11633132 at NHTSA ↗

Engine
7
ODI 11218765 · 172,600 mi

ON 5-24-19, I WAS TRAVELING WEST ON HWY 56, 4 MILES EAST OF HERINGTON KS. SUDDENLY WITHOUT NOTICE, MY ENGINE SHUT OFF, I WAS LEFT WITH A DEAD TRUCK, TRAVELING AT 62 MPH, AND MY TANKER WAS FULLY LOADED, I COULD NOT HOLD THE TRUCK ON THE ROAD, THE RIGHT FRONT TIRE CAUGHT THE SOFT EDGE OF THE ROAD, AND I WAS PULLED INTO THE DITCH, MY SEMI ROLLED AND I WAS PINNED INSIDE THE CAB, EMS PERSONAL WORKED FOR OVER 90 MINUTES TO FREE ME FROM THE WRECKAGE. IM VERY LUCKY TO BE ALIVE, RECOVERY WILL TAKE MONTHS. I WANT TO SEE AN INVESTIGATION INTO THIS PROB…

Look up ODI 11218765 at NHTSA ↗

ODI 11020043 · 585,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THE VEHICLE WAS NOT OPERABLE. IN ADDITION, THE VEHICLE EXPERIENCED A COMPLETE LOSS OF POWER. THE CHECK ENGINE AND VARIOUS OTHER WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS PREVIOUSLY TAKEN TO AN INDEPENDENT MECHANIC WHERE THE DEF ASSEMBLY NEEDED TO REPLACED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURES RECURRED. THE MANUFACTURER WAS NOT NOTIFIED AND THE DEALER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 585,000.

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ODI 11074278

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THERE WAS A PREMATURE FAILURE WITH THE DIESEL PARTICULATE FILTER (DPF) SYSTEM. THE VEHICLE WAS DIAGNOSED BY CAMPBELL FREIGHTLINER (1015 CRANBURY SOUTH RIVER RD, MONROE TOWNSHIP, NJ 08831, [phone removed]) AND THE DPF UNIT WAS REPLACED; HOWEVER, THE FAILURE CONTINUED. THE VEHICLE WAS INSPECTED BY MORE THAN ONE MECHANIC AT THE DEALER, BUT THERE WAS NO SOLUTION. THE MANUFACTURER WAS NOTIFIED SEVERAL TIMES AND WAS UNABLE TO PROVIDE A PERMANENT SOLUTION. THE FAILURE MILEAGE W…

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2
ODI 11193880 · 650,000 mi

TL* THE CONTACT OWNS A 2012 FREIGHTLINER CASCADIA. WHILE OPERATING THE VEHICLE, FLAMES SUDDENLY APPEARED FROM THE PASSENGER SIDE HEADLIGHT ASSEMBLY. THE DRIVER IMMEDIATELY STOPPED THE VEHICLE AND APPLIED WATER TO EXTINGUISH THE FLAMES. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. ALSO, WHILE DRIVING, THE SPEEDOMETER DISPLAYED 12 MPH LESS THAN THE ACTUAL SPEED TRAVELED. AN INDEPENDENT MECHANIC DIAGNOSED THAT THERE WAS A COMPUTER FAILURE. ALSO, THERE WAS AN ENGINE WATER PUMP LEAK THAT PRODUCED WHITE SMOKE. THE INDEPENDENT MECHANIC REPLACED THE G…

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ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

3
ODI 10811608

DPF SYSTEM FRECUENTY REGENERATION ( EVERY DAY AND TAKE 2 HOURS TO CLEAR)AND OIL PUMP PROBLEMS WHEN STOP AT RED LIGHTS ALSO BAD STEER PLOBLEMS BAD KING PINTS

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ODI 11218765 · 172,600 mi

ON 5-24-19, I WAS TRAVELING WEST ON HWY 56, 4 MILES EAST OF HERINGTON KS. SUDDENLY WITHOUT NOTICE, MY ENGINE SHUT OFF, I WAS LEFT WITH A DEAD TRUCK, TRAVELING AT 62 MPH, AND MY TANKER WAS FULLY LOADED, I COULD NOT HOLD THE TRUCK ON THE ROAD, THE RIGHT FRONT TIRE CAUGHT THE SOFT EDGE OF THE ROAD, AND I WAS PULLED INTO THE DITCH, MY SEMI ROLLED AND I WAS PINNED INSIDE THE CAB, EMS PERSONAL WORKED FOR OVER 90 MINUTES TO FREE ME FROM THE WRECKAGE. IM VERY LUCKY TO BE ALIVE, RECOVERY WILL TAKE MONTHS. I WANT TO SEE AN INVESTIGATION INTO THIS PROB…

Look up ODI 11218765 at NHTSA ↗

ODI 11166483

VALVE COVER GASKET LEAKING OIL AT 20.000 MILES. VERY HARD STEERING WHEN LOW RPM ( PARKING AND ECO - TRANSMISSION SHIFT TO NEUTRAL AT HIGH SPEED , RESULTING IN LOW RPM. SAFETY PROBLEM IF A TURN IS REQUIRED) BLUETHOOTH IS USELESS. VERY BAD RECEPTION ON THE OTHER END BRAKES : SHIFT SOMETIME TO LEFT OR TO RIGHT, WHEN APLLIED. FUEL GAUGE OFF BY 1/8 OF CAPACITY AND GETTING WORSE

Look up ODI 11166483 at NHTSA ↗

0—
2
ODI 11318785

WHEN THE TRUCK WAS PURCHASED THE ODOMETER SAID IT HAD ABOUT 28K MILES ON IT FOR $45K. WELL FOR THE LAST 45 DAYS I HAVE BEEN HAVING ISSUE AFTER ISSUE TO THE POINT WHERE IT WAS SMOKING SO BAD I COULD NOT DRIVE IT ANY LONGER. SO I CALL THE DEALER TO ADVISE THEM THAT TOO MANY ISSUES WERE HAPPENING AND THEY SAID IT WAS NOTHING THEY COULD DO FOR ME. TOOK IT TO FREIGHT LINER DEALERSHIP AND THEY TOLD ME THAT THE ODOMETER ON THE MOTOR WAS 293,662 NOT THE 28K IT WAS SOLD UNDER. NOW THE TRUCKS MOTOR HAS TO BE OVERHAULED WHICH IS $41K ACCORDING TO FREIGHT …

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ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

00
Unknown Or Other
2
ODI 11074391

CASCADIA 2012 CONSTANTLY IN AND OUT OF SHOP EVERY SINGLE WEEK SINCE I HAVE HAD THIS TRUCK. NOT EVEN 5 MONTHS YET AND ITS BEEN IN THE SHOP AND DEALER EVERY WEEK OR OTHER WEEK WITH THE SAME PROBLEM EVERY SINGLE TIME. REGEN DPF IS NOT COMPLETING AND EVERYTIME I GO TO DEALER THEY CHANGE ONE BOX AGAIN STILL PROBLEM. DEALER CHARGES EVERYTIME WHICH DOESN'T MAKE SENSE BECAUSE THIS IS MANUFACTURES PROBLEM AND I ALWAYS HAVE TO PAY FOR IT.

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ODI 11679210

On August 1st, I was travelling on I-44 (a toll road with an 80 mph speed) near Claremont Oklahoma. I was doing 68 mph when a red warning message came up on my dash. It read...KINGPIN RELEASE ACTIVATED. STOP IMMEDIATELY! KINGPIN RELEASED WITHOUT REQUEST. I did not touch my brakes. I gently moved to the the shoulder and coasted to a stop...so as not to put any pressure on the kingpin or fifth-wheel and hoping the weight of the trailer would hold it in place til I could stop. I checked under my truck and the lock was perfectly across the ja…

Look up ODI 11679210 at NHTSA ↗

3
ODI 11610330

My 2019 Freightliner Cascadia forward collision brakes activates automatically while on the road without any other vehicle nearby, airbrake malfunction (not released appropriately and fully released) and extremely fuel consumption.

Look up ODI 11610330 at NHTSA ↗

ODI 11547088

Semi was traveling on the highway and transporting a 48,000 pound steel coil. The steel coil was secured with 4 chains. The automatic emergency braking system engaged with nothing in front of the vehicle, causing it to suddenly come to a dead stop in traffic. This caused the steel coil to break free of its bounds, crash through the trailer and into the vehicle cab, trapping the driver.

Look up ODI 11547088 at NHTSA ↗

ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

1
ODI 10983250

MULTIPLE VEHICLE RECALLS THAT HAVE COSTED ME THOUSANDS FROM EXCESSIVE OPERATING COST , AND HAVE BEEN ENDANGERING MY LIFE SINCE THE DAY I BOUGHT MY TRACTOR:-(

Look up ODI 10983250 at NHTSA ↗

5
ODI 11610330

My 2019 Freightliner Cascadia forward collision brakes activates automatically while on the road without any other vehicle nearby, airbrake malfunction (not released appropriately and fully released) and extremely fuel consumption.

Look up ODI 11610330 at NHTSA ↗

ODI 11326113 · 51,600 mi

AUTOMATIC EMERGENCY BRAKING SYSTEM ACTIVATING WHEN IT SHOULD NOT BE. COMPANY SAYS TRUCK IS NOT SHOWING A BRAKING EVENT ON THEIR END EITHER THIS HAS HAPPENED ATOTAL OF 3 TIMES. THE TRUCKS LANE GUIDANCE SENSOR IS GOING OFF EVEN WHEN THERE'S NO LINE TO GUIDE IT AND THE TRACTION SENSOR COMES ON EVEN WHEN IT DOESN'T BREAK TRACTION. *TR

Look up ODI 11326113 at NHTSA ↗

ODI 11547088

Semi was traveling on the highway and transporting a 48,000 pound steel coil. The steel coil was secured with 4 chains. The automatic emergency braking system engaged with nothing in front of the vehicle, causing it to suddenly come to a dead stop in traffic. This caused the steel coil to break free of its bounds, crash through the trailer and into the vehicle cab, trapping the driver.

Look up ODI 11547088 at NHTSA ↗

2
ODI 11318785

WHEN THE TRUCK WAS PURCHASED THE ODOMETER SAID IT HAD ABOUT 28K MILES ON IT FOR $45K. WELL FOR THE LAST 45 DAYS I HAVE BEEN HAVING ISSUE AFTER ISSUE TO THE POINT WHERE IT WAS SMOKING SO BAD I COULD NOT DRIVE IT ANY LONGER. SO I CALL THE DEALER TO ADVISE THEM THAT TOO MANY ISSUES WERE HAPPENING AND THEY SAID IT WAS NOTHING THEY COULD DO FOR ME. TOOK IT TO FREIGHT LINER DEALERSHIP AND THEY TOLD ME THAT THE ODOMETER ON THE MOTOR WAS 293,662 NOT THE 28K IT WAS SOLD UNDER. NOW THE TRUCKS MOTOR HAS TO BE OVERHAULED WHICH IS $41K ACCORDING TO FREIGHT …

Look up ODI 11318785 at NHTSA ↗

ODI 11530297

My Emplyoer has not fixed anything on the truck, the truck shouldn’t be operating, doesn’t meet DOT Regulations, I was told not to go into any scales or weigh stations, loses air and the air doesn’t build back up properly, I lost all air in my breaks while driving on the road

Look up ODI 11530297 at NHTSA ↗

—
1
ODI 11445705

FYI, this is the second 2022 Cascadia I’ve driven with this issue. The forward radar sensor detects a target 3 feet in front of me and slams on the brakes if the cruise control is set. I can over ride it by turning off the CC, but then I get constant alarms for following too closely and collision alerts. The issue has generated 4 critical events to my company. This happens randomly, with no warning whether I am in traffic or not. I believe this to be a significant safety issue at worst, and a very unpleasant driving environment at best. Accordi…

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0
Forward Collision Avoidance: Warnings0
4
ODI 11474018

Wednesday 13 July, 2022 6:45pm PDT. Location US395 Lakeview, OR. Collision Avoidance System(CAS) applied maximum AEB braking for a false detection of obstruction in my travel lane. I was following a pickup and horse trailer at about 45mph. The pickup signaled a left turn and slowed. I applied minimum braking. The pickup and trailer turned clearing my travel lane(the tail end of the trailer was in the opposing lane). At this moment the CAS detected a collision warning(I was still applying some braking) and the AEB slammed on the brakes for about…

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ODI 11522762

Ascending Tehachapi Pass CA Hwy 58 Eastbound in the left lane grossing 45,000lbs and traveling at 55mph with cruise control ON. I was passing another slower moving truck(~35-40mph). Before I came along the other vehicle the highway curved to the left. The Collision Aviodance System(CAS) didn't alarm, however the cruise control cut power and Automatic Emergency Braking(AEB) hardbraked my truck reducing the speed from 55mph to 40-45mph. This was sudden and unexpected. Once I determined the issue, I applied throttle overriding the AEB/CAS. Howeve…

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ODI 11570495

A collision avoidance system (CAS), also known as a pre-crash system, forward collision warning system (FCW), or collision mitigation system, is an advanced driver-assistance system designed to prevent or reduce the severity of a collision. System applied brakes bringing our Unit to a complete stop traveling 55 MPH on an Interstate while making a lane change, Because of this our Unit was rear-ended by another CMV, On board cameras video on both V1 and V2 clearly show incident. A print out of the DDEC shows code for braking system control at exa…

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2
ODI 11476588

______________________________________________________________________________ Last October 2021 I bought truck Freightliner Cascadia 2016. Vin # [XXX]. Mileage: 477400. Last my trip I made in May 2022 from Nogales, AZ to Boise, ID When I approaching Ely, NV about 5-8 miles I drive down from the mountain hill . I used speed 25-30 MPH, suddenly my steering wheel was locked and did not made right turn. I used hardly brake because my truck was out of control and pulled forward shoulder out of highway. Only because I hardly used brake I save my li…

Look up ODI 11476588 at NHTSA ↗

ODI 11505866

Multiple safety issues with truck #1 When driving & using cruise control (CC) at 60 mph & truck is at that speed (60 mph) truck is moving from top speed to E coast mode. Immediately RPM is down (from 1250 to 600) & steering wheel is much harder b/c reduced power from engine . Response time for driver to avoid potential hazardous situations on the road (i.e. animals, rocks, trees, etc.) is longer & not safe #2 This problem is related to when truck is in regen. In driving, and when truck is doing regen (visible on the dash: high temp light/ ic…

Look up ODI 11505866 at NHTSA ↗

15
ODI 11453359

ABS AND TRACTION control failed. Because of this, the $ 7,000 automatic collision avoidance system is not working. 300.000 miles on 2019 truck is just ridiculous.

Look up ODI 11453359 at NHTSA ↗

ODI 11530075

This complaint comes from a private truck fleet operating over 700 trucks experiencing excessive amounts of false positive emergency braking and/or haptic following distance warnings (brake stab) on 2018-2020 Freightliner Classis Cascadia tractors. The system experiencing the highest incidents are equipped with the Wabco OnGuard Collision Mitigation System. Some of these false positives have resulted in neck and shoulder injuries. False positives occur while approaching bridge overpasses and other road objects such as steel plates or overhea…

Look up ODI 11530075 at NHTSA ↗

ODI 11617194

While approaching an overpass the collision mitigation system activated my brakes nearly causing the vehicle behind me to rear end my trailer, hit my brakes so hard i was thrown forward.

Look up ODI 11617194 at NHTSA ↗

0
1
ODI 11445705

FYI, this is the second 2022 Cascadia I’ve driven with this issue. The forward radar sensor detects a target 3 feet in front of me and slams on the brakes if the cruise control is set. I can over ride it by turning off the CC, but then I get constant alarms for following too closely and collision alerts. The issue has generated 4 critical events to my company. This happens randomly, with no warning whether I am in traffic or not. I believe this to be a significant safety issue at worst, and a very unpleasant driving environment at best. Accordi…

Look up ODI 11445705 at NHTSA ↗

—
4
ODI 11453359

ABS AND TRACTION control failed. Because of this, the $ 7,000 automatic collision avoidance system is not working. 300.000 miles on 2019 truck is just ridiculous.

Look up ODI 11453359 at NHTSA ↗

ODI 11505866

Multiple safety issues with truck #1 When driving & using cruise control (CC) at 60 mph & truck is at that speed (60 mph) truck is moving from top speed to E coast mode. Immediately RPM is down (from 1250 to 600) & steering wheel is much harder b/c reduced power from engine . Response time for driver to avoid potential hazardous situations on the road (i.e. animals, rocks, trees, etc.) is longer & not safe #2 This problem is related to when truck is in regen. In driving, and when truck is doing regen (visible on the dash: high temp light/ ic…

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ODI 11633126

The cruise control (level 2 autonomous) will turn itself off without any warning sometimes. This happens any time the truck is set for above the speed limit by more than 2 mph. The truck uses a speed limit map, independent of actual posted speed limits. When the truck detects a speed limit drop to below the cruise setting, either real or imagined, the cruise control disengages without any warning or notification. This is a problem when I expect the truck to continue its autonomous function in traffic situations, but it does not, and without…

Look up ODI 11633126 at NHTSA ↗

Vehicle Speed Control
2
ODI 11366557 · 310,500 mi

HAD SAME ISSUES ON 2018-2020 FREIGHTLINER CASCADIAS (7 DIFFERENT UNITS), CHASSIS HARNESS RUBBING AGAINST TRANSMISSION AND THE METAL BRACKET BY THE AIR COMPRESSOR. ACTIVE FAULT CODES FOR COOLANT LEVEL , TCS, TRANSMISSION ECU - DRIVERS NOT ABLE TO DRIVE ON AUTOMATIC MODE/ ONLY MANUAL MODE AVAILABLE. ONE TIME THE DRIVER WAS NOT EVEN ABLE TO START THE TRUCK IN THE MORNING, HAD TO GET THE UNIT TOWED TO THE DEALER AND HAVE THE HARNESS REPAIRED. ALL OF THE FAULTS PREVIOUSLY DESCRIBED COULD HAPPEN IN MOTION AND/OR WHEN VEHICLE WAS STATIONARY.

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ODI 11535215

Dash light warning lights come on and causes the cruise control to stop working. A total of 6 fault lights comes on and also causes the Adaptive Cruise Control to not work. This is the 3rd Freightliner Cascadia that I have driven in the past 3 and a half years and every single truck has had the same problem. Freightliner has refused to acknowledge that there is a problem. Nobody seems to know what to do to correct the problem. We are owner operators and long haul drivers and needcruise control. Freightliner dealers are almost impossible to get …

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4
ODI 10578648 · 1,000 mi

WITH MERITOR WABCO ONGUARD CRUISE CONTROL EQUIPPED FROM THE FACTORY. THE CRUISE CONTROL UNIT OFTEN TIMES SLAMS ON THE BRAKES AFTER ERRONEOUSLY DETECTING AN IMMINENT COLLISION. IT FREQUENTLY HARD BRAKES AFTER DETECTING ITEMS THAT ARE WELL OUT OF THE TRAVEL PATH OF THE VEHICLE. THIS BEHAVIOR IS NOT PREDICTABLE TO EITHER THE DRIVER OR NEARBY VEHICLES, AND WILL EVENTUALLY LEAD TO A CRASH OR A DANGEROUS SHIFTED LOAD. I HAVE EXPERIENCED THIS IN 4 DIFFERENT FREIGHTLINER CASCADIAS OF RECENT VINTAGE (2012 OR NEWER), ALL EQUIPPED WITH THE ONGUARD CRUISE …

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ODI 11526068

The Automatic Emergency Braking System has activated at least 3 different times while I was driving. At each occurrence there was nothing in the roadway or travel lane. The vehicle came to an abrupt stop twice and slammed the brakes on but then released them a moment later once. In each event a very near collision with other vehicles was almost caused. There are other drivers that use this truck that have reported similar events (5 or 6), but I cannot say for certain what the exact circumstances were in those events. This vehicle is available f…

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ODI 11091048 · 250 mi

OUR COMPANY SAYS THE 2019 WILL NOT IDLE WHEN IT IS BETWEEN 30 AND 60 DEGREES , WELL PROBLEM IT CAN BE 58 OUTSIDE AND ITS OVER 70 INSIDE, WELL ROLL DOWN THE WINDOWS , YEAH NOW NO SAFETY FOR THE DRIVER, AND WE HAVE WOMAN OUT THERE TO. SO I DONT THING THEY WANT TO BE RAPED, SO IDLING THE TRUCK SHOULD BE UP TO THE DRIVER NOT THE COMPANY. WITH OUT PROPER SLEEP YOU NOW HAVE SLEEP DRIVERS DRIVING 80,000 POUND WEAPONS ON THE FREEWAYS, FIRST PERSON KILLED WILL BE ON YOUR HEADS IF THIS ISNT TAKEN CARE OF. CRASH PERVENTION SYSTEM ALL OK BUT WHEN DRIVIN…

Look up ODI 11091048 at NHTSA ↗

1
ODI 11505866

Multiple safety issues with truck #1 When driving & using cruise control (CC) at 60 mph & truck is at that speed (60 mph) truck is moving from top speed to E coast mode. Immediately RPM is down (from 1250 to 600) & steering wheel is much harder b/c reduced power from engine . Response time for driver to avoid potential hazardous situations on the road (i.e. animals, rocks, trees, etc.) is longer & not safe #2 This problem is related to when truck is in regen. In driving, and when truck is doing regen (visible on the dash: high temp light/ ic…

Look up ODI 11505866 at NHTSA ↗

4
ODI 11526068

The Automatic Emergency Braking System has activated at least 3 different times while I was driving. At each occurrence there was nothing in the roadway or travel lane. The vehicle came to an abrupt stop twice and slammed the brakes on but then released them a moment later once. In each event a very near collision with other vehicles was almost caused. There are other drivers that use this truck that have reported similar events (5 or 6), but I cannot say for certain what the exact circumstances were in those events. This vehicle is available f…

Look up ODI 11526068 at NHTSA ↗

ODI 11453359

ABS AND TRACTION control failed. Because of this, the $ 7,000 automatic collision avoidance system is not working. 300.000 miles on 2019 truck is just ridiculous.

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ODI 11633132

When driving in highway traffic at moderate to high speeds (as well as low speeds), the truck will often accelerate with (and towards) a vehicle that is less than 1 second ahead of the truck. Certainly this often happens when there is not a safe distance between the truck and the next vehicle. The trucks systems in no way seem to expect that the next vehicle could slam on brakes at any moment. I have had this happen many times when a vehicle merges too close in front of me and then accelerates. The truck will accelerate with the vehicle (th…

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ODI 11453359

ABS AND TRACTION control failed. Because of this, the $ 7,000 automatic collision avoidance system is not working. 300.000 miles on 2019 truck is just ridiculous.

Look up ODI 11453359 at NHTSA ↗

ODI 11505866

Multiple safety issues with truck #1 When driving & using cruise control (CC) at 60 mph & truck is at that speed (60 mph) truck is moving from top speed to E coast mode. Immediately RPM is down (from 1250 to 600) & steering wheel is much harder b/c reduced power from engine . Response time for driver to avoid potential hazardous situations on the road (i.e. animals, rocks, trees, etc.) is longer & not safe #2 This problem is related to when truck is in regen. In driving, and when truck is doing regen (visible on the dash: high temp light/ ic…

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ODI 11633126

The cruise control (level 2 autonomous) will turn itself off without any warning sometimes. This happens any time the truck is set for above the speed limit by more than 2 mph. The truck uses a speed limit map, independent of actual posted speed limits. When the truck detects a speed limit drop to below the cruise setting, either real or imagined, the cruise control disengages without any warning or notification. This is a problem when I expect the truck to continue its autonomous function in traffic situations, but it does not, and without…

Look up ODI 11633126 at NHTSA ↗

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Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

6 patterns with matching reports.

Warning lights and dashboard alerts

24 mentions · 9.5% of complaints

Median mileage: 414,000 mi (15 usable records).

ODI 10366504 · 150,000 mi

IT APPEARS THAT A LEAK IN THE WINDSHIELD HAS CAUSED THE COMPUTER/ELECTRONICS TO GO HAYWIRE WHILE DRIVING IN A RAIN STORM. WIPERS WOULD STOP WORKING, ENGINE SHUT DOWN LIGHTS WOULD COME ON AND OFF, WINDSHIELD WASHERS JUST STARTED SHOOTING FLUID ONTO THE WINDSHIELD, CHECK ENGINE LIGHT CAME ON AND DIDN'T GO OFF. SEVERAL OTHER ELECTRICAL COMPONENTS STOPPED WORKING. THE COMPUTER AND FUSE BLOCK WAS REPLACED. PRIOR TO THE MAJOR PROBLEMS THEY TRIED TO REPAIR THE LEAK 4 TIMES. THE 5TH TIME THEY THOUGHT THEY FOUND THE LEAK IN A MARKER LIGHT ABOVE T…

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ODI 10747557 · 600,000 mi

TL* THE CONTACT OWNS A 2010 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT WHILE IN PARK, THE VEHICLE FAILED TO START. IN ADDITION, THE STABILITY CONTROL, CHECK ENGINE, FUEL AND OIL PRESSURE WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 600,000.

Look up ODI 10747557 at NHTSA ↗

ODI 10748067 · 600,000 mi

TL* THE CONTACT OWNS A 2010 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT WHILE DRIVING AT 70 MPH, ALL THE WARNING LIGHTS ON THE INSTRUMENT PANEL ILLUMINATED. THE VEHICLE WAS MERGED TO THE SIDE OF THE ROAD, WHERE THE VEHICLE WAS TURNED OFF AND RESTARTED. THE CONTACT STATED THAT WHEN THE VEHICLE WAS RESTARTED ALL OF THE WARNING LIGHTS WENT AWAY, BUT AFTER DRIVING FOR SEVERAL MINUTES THE WARNING LIGHTS BECAME ILLUMINATED AGAIN. THE VEHICLE WAS TAKEN FOR DIAGNOSTIC TESTING. THE CONTACT WAS INFORMED THAT THE SIGNAL DETECTION AND ACTIVATION MODULE …

Look up ODI 10748067 at NHTSA ↗

Matching rule\b(warning light\w*|check engine|dashboard warning\w*|malfunction indicator)\b

Stalling or loss of power

13 mentions · 5.2% of complaints

Median mileage: 483,000 mi (9 usable records).

ODI 10318610

2010 FREIGHTLINER CASCADIA. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE DUE TO ELECTRICAL MALFUNCTIONS, CAUSING SUDDEN, UNEXPECTED LOSS OF POWER, OR LOSS OF USE OF WIPERS. TGW

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ODI 10421029 · 30,000 mi

TL* THE CONTACT OWNS A 2011 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THE HYDRAULIC CLUTCH IN THE VEHICLE WOULD CAUSE A DECREASE IN ENGINE RPMS AND THE VEHICLE WOULD ATTEMPT TO STALL. THE FAILURE WOULD PREVENT THE CONTACT FROM SHIFTING GEARS. THE CONTACT STATED THE JAKE, WHICH IS THE ENGINE COMPRESS BRAKE, AS TO BE RELEASED IN ORDER TO GET THE VEHICLE TO SHIFT. THE CONTACT HAS TAKEN THE VEHICLE TO THE MANUFACTURER SEVERAL TIMES AND WAS TOLD THEY DO NOT KNOW HOW TO REPAIR THE VEHICLE. THE MANUFACTURER STATED THEY WOULD HAVE TO SEND AN ENGIN…

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ODI 10809749 · 483,000 mi

TL* THE CONTACT OWNS A 2011 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT WHILE DRIVING AT 60 MPH, THE ENGINE STALLED AND RESTARTED WHILE ALL THE WARNING LIGHTS WHERE ILLUMINATED. THE FAILURE WAS PERSISTENT. THE CONTACT ALSO STATED THAT HE RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V616000 (TRAILER HITCHES) BUT THE RECALL REMEDY WAS NOT AVAILABLE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT COULD NOT BE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 483,000.

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Matching rule\b(stall\w*|loss of power|lost power|engine shut\w* off)\b

Steering assistance concerns

13 mentions · 5.2% of complaints

Median mileage: 225,801 mi (8 usable records).

ODI 10561814 · 666,640 mi

TL* THE CONTACT OWNS 2008 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 11V514000 (STEERING) AND REPAIRED. THE CONTACT WAS REVERSING WHEN THE POWER STEERING ASSIST FAILED. THE MANUFACTURER WAS CONTACTED AND WOULD NOT ASSIST WITH REPAIRS BECAUSE THE VEHICLE HAD BEEN PREVIOUSLY REPAIRED UNDER THE RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 666,640.

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ODI 10383015 · 300,000 mi

RACK AND PINION STEERING LOCKING ON TRUCKS WHILE GOING DOWN THE ROAD,I HAVE 4 TRUCKS ALL WITH RACK AND PINION STEERING, THEY ARE LOCKING UP SO DRIVERS CAN NOT TURN OR STEER THEM.*TR

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ODI 11084800

TL* THE CONTACT OWNS A 2010 FREIGHTLINER CASCADIA. UPON STARTING THE VEHICLE, THE STEERING WHEEL WAS UNABLE TO BE TURNED TO THE LEFT OR RIGHT AND THERE WAS POWER STEERING FLUID ON THE PAVEMENT. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE RACK AND PINION FAILED AND NEEDED REPLACEMENT. THE VEHICLE WAS NOT REPAIRED. THE CONTACT ALSO STATED THAT THE VEHICLE HAD BEEN PREVIOUSLY REPAIRED FOUR TIMES FOR THE SAME FAILURE BY THE SAME INDEPENDENT MECHANIC. A FREIGHTLINER DEALER WAS NOT CONTACTED FOR DIAGNOSTIC TESTING…

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Matching rule\b(power steer\w*|steering assist\w*|steering lock\w*|steering wheel lock\w*)\b

Brake response concerns

8 mentions · 3.2% of complaints

Median mileage: 146,587 mi (6 usable records).

ODI 10281432 · 52,000 mi

I AM AN INDEPENDENT CONTRACTOR FOR CR ENGLAND, INC. (TRUCKING) I LEASED A 2009 FREIGHTLINER, WHICH HAS A DEFECTIVE RACK AND PINION STEERING AS HAVE DOZENS/ HUNDREDS OF OTHERS OF THE SAME MODEL THIS YEAR! WHY HASN'T THIS MAJOR SAFETY DEFECT BEEN FORMALLY RECALLED? IS IT BECAUSE ALL OF THE DRIVERS HAVE REPORTED THE INTENSE LOSS OF FRONT TIRE RUBBER AND THE DEFECTS THUS FAR HAVE BEEN FORTUNATELY REPORTED AND REPAIRED WITHOUT A MASSIVE ROAD ACCIDENT THAT MIGHT CLAIM HUNDREDS/ THOUSANDS OF LIVES IF CARRYING HAZARDOUS MATERIALS? LOSS OF STEERING WO…

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ODI 10691274 · 538,000 mi

1. AT FIRST, I FELT THE VEHICLE HESITATE WHEN I UP-SHIFT. I GOT INTO THE HIGHWAY AND THE ENGINE STARTED TO MISS GRADUALLY AND GETTING WORSE. I PULLED INTO A FREIGHT-LINER AND THE SAY THAT FUEL LINE IS CONTAMINATED BECAUSE THE FUEL PUMP BROKE INSIDE. THEY SAID THEY HAVE TO FLUSH OUT THE LINES AND REPLACE THE FILTER, INJECTORS, FUEL PUMP AND HIGH PRESSURE FUEL LINES. I JUST BOUGHT A FULL TANK OF DIESEL BEFORE THE INCIDENT. ALL THE FUEL WILL BE DUMPED AND FUEL TANKS WILL BE CLEANED. I HAVE THE ESTIMATED REPAIR TO COST OVER $10,000 DOLLARS. I CALLE…

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ODI 10732665 · 3,000 mi

TL* THE CONTACT OWNS A 2015 FREIGHTLINER CASCADIA. WHILE DRIVING APPROXIMATELY 65 MPH WITH THE CRUISE CONTROL ENGAGED, THE BRAKE PEDAL WAS DEPRESSED AND THE SPEED REDUCED TO 45 MPH AND THEN SUDDENLY ACCELERATED INDEPENDENTLY. THE CONTACT STATED THAT THE CRUISE CONTROL FAILED TO DISENGAGE. AS A RESULT, THE CONTACT LOST CONTROL OF THE VEHICLE. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 3,000.

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Matching rule\b(brake fail\w*|brakes fail\w*|brake pedal|braking distance|unintended braking|phantom braking)\b

Fuel smell or leak mentions

3 mentions · 1.2% of complaints

Median mileage: 258,517 mi (2 usable records).

ODI 10980296 · 5,800 mi

TL* THE CONTACT OWNS A 2015 FREIGHTLINER CASCADIA. THE CONTACT STATED THAT THE FUEL LINE BECAME LOOSE AND CAUSED A FUEL LEAKAGE AND FUEL FUMES TO EMIT INTO THE VEHICLE. WHILE ATTEMPTING TO UNHOOK THE TRAILER, FUEL SPLASHED INTO THE CONTACT'S MOUTH, CAUSING HIM TO LOSE CONSCIOUSNESS AND SUSTAIN SEVERAL INJURIES. THE CONTACT WAS TRANSPORTED TO THE HOSPITAL BY AMBULANCE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE RESENDING FUEL LINE WAS NOT TIGHTENED CORRECTLY, WHICH CAUSED THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF T…

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ODI 11373290

2015 FREIGHTLINER CASCADIA. CONSTITUENT STATED THAT THEY HAVE EXPERIENCED SEVERAL ISSUES WITH TRUCK, SPECIFICALLY AN ONGOING ELECTRICAL ISSUE BASED UPON A LEAK GETTING INTO VEHICLE DAMAGING ELECTRICAL LINES. *LD THE CONSUMER STATED FUEL LEAKS FROM THE TOP OF BOTH TANKS, ISSUES WITH E-COAST SYSTEM, REFRIGERATOR RATTLES, UTILITY REAR LIGHT ISSUES, TRANSMISSION LOW AIR ISSUES, COOLANT RESERVOIR, FUEL GAUGE, OIL LEAKING, BRAKING ISSUES, CLIMATE CONTROL ISSUES, FRONT GRILL, CIGARETTE LIGHTER ISSUES, AND HOOD SUPPORT ISSUES. *JS

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ODI 11073329 · 511,234 mi

WAS DRIVING ON INTERSTATE AND BEGIN TO SMELL FUEL SO PULLED OVER AND FUEL WAS LEAKING FROM HIGH PRESSURE LINE GOING TO PUMP

Look up ODI 11073329 at NHTSA ↗

Matching rule\b(fuel leak\w*|gas leak\w*|gas(?:oline)? smell|smell\w* (?:of )?(?:fuel|gas))\b

Hard or delayed shifting

1 mentions · 0.4% of complaints

Median mileage: 495,989 mi (1 usable records).

ODI 11382765 · 495,989 mi

FOR 1 1/2 YEARS I HAVE GONE TO THE LOCAL DEALER WITH THE COMPLAINT THAT IF THE ROADWAY IS WET AND IT'S NECESSARY TO APPLY THE BRAKES, THE STEERING WILL PULL SHARPLY AND HARD TO THE LEFT. THERE HAS BEEN MULTIPLE "FIXES"; NONE HAVE SOLVED THE ISSUE. FREIGHTLINER CORP HAS BEEN DIRECTING THE DEALER WITH PROCEDURES TO TRY AND NONE OF THEM SOLVE THE ISSUE. CURRENTLY, MY TRUCK HAS BEEN AT FREIGHTLINER NW, OLYMPIA, WA FOR NEARLY 10 DAYS WHILE I PAY FOR A RENTAL TRUCK TO MEET MY CUSTOMER'S NEEDS. AS OF TODAY, FREIGHTLINER IS BAFFLED AND IS LOOKING F…

Look up ODI 11382765 at NHTSA ↗

Matching rule\b(hard shift\w*|rough shift\w*|delay\w* shift\w*|shift\w* hard|jerk\w*|lurch\w*)\b