Auto Recall Watch
U.S. public vehicle records

Kawasaki VULCAN problems and owner complaints

Explore the records behind recurring owner reports.

Key facts

62 owner complaints analyzed

4 distinct recall campaigns

10,950 mi median reported failure mileage

Scope: 1995 to 2010 model years. Data updated: . 22 complaints include usable failure mileage. View data status.

Owner-reported patterns

Most common problems

Engine And Engine Cooling:Engine is the most frequently named component, appearing in 6 of 62 complaints (9.7%). A complaint can name multiple components.

Recurring terms in complaint narratives
TopicMatching reportsShare of complaints
Fuel system concerns914.5%
Engine operation711.3%
Transmission and shifting58.1%
Braking behavior46.5%
Electrical and battery issues46.5%

Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.

Component breakdown

Number of unique complaints naming each component. Top eight shown.

Engine And Engine Cooling:Engine
6
Engine And Engine Cooling:Engine:Gasoline
5
Fuel/Propulsion System
5
Unknown Or Other
4
Engine
3
Fuel System, Gasoline:Carburetor System
3
Power Train
3
Power Train:Driveline:Driveshaft
3
Component breakdown data
CategoryCount
Engine And Engine Cooling:Engine6
Engine And Engine Cooling:Engine:Gasoline5
Fuel/Propulsion System5
Unknown Or Other4
Engine3
Fuel System, Gasoline:Carburetor System3
Power Train3
Power Train:Driveline:Driveshaft3

Engine And Engine Cooling:Engine: 6; Engine And Engine Cooling:Engine:Gasoline: 5; Fuel/Propulsion System: 5; Unknown Or Other: 4; Engine: 3; Fuel System, Gasoline:Carburetor System: 3; Power Train: 3; Power Train:Driveline:Driveshaft: 3

Reported problems by failure mileage

Complaint counts in mileage bands. These are not failure rates per vehicle or mile.

Under 25,000
18
25,000 to 49,999
3
50,000 to 74,999
0
75,000 to 99,999
1
100,000 to 149,999
0
150,000 and above
0
Reported problems by failure mileage data
CategoryCount
Under 25,00018
25,000 to 49,9993
50,000 to 74,9990
75,000 to 99,9991
100,000 to 149,9990
150,000 and above0

Under 25,000: 18; 25,000 to 49,999: 3; 50,000 to 74,999: 0; 75,000 to 99,999: 1; 100,000 to 149,999: 0; 150,000 and above: 0

Under 25,000 miles has the most reports with usable mileage (18). 40 complaints have missing, zero or invalid mileage.

Complaints over time

Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.

1996
1
1997
7
1998
1
1999
3
2000
11
2001
5
2002
2
2003
2
2004
7
2005
5
2006
2
2008
2
2009
1
2010
2
2011
1
2013
3
2018
2
2019
2
2021
1
2022
2
Complaints over time data
CategoryCount
19961
19977
19981
19993
200011
20015
20022
20032
20047
20055
20062
20082
20091
20102
20111
20133
20182
20192
20211
20222

1996: 1; 1997: 7; 1998: 1; 1999: 3; 2000: 11; 2001: 5; 2002: 2; 2003: 2; 2004: 7; 2005: 5; 2006: 2; 2008: 2; 2009: 1; 2010: 2; 2011: 1; 2013: 3; 2018: 2; 2019: 2; 2021: 1; 2022: 2

Pattern summary

Engine And Engine Cooling:Engine leads the component reports. Fuel system concerns appears in 9 complaint narratives. Engine operation appears in 7 complaint narratives. Transmission and shifting appears in 5 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.

Calculated from recorded counts. An AI narrative has not been published for this selection.

Complaint evidence

Examples provide context, not a representative sample or a verified diagnosis.

Owner report 813001 · 1997-06-11 (June 11, 1997)

THE GAS TANK BUILDS UP PRESSURE AND DUMPS THE GAS OUT OF THE TANK ONTO THE GROUND.*AK

Owner-reported narrative. Look up ODI 813001 at NHTSA ↗

Owner report 852505 · 1999-11-03 (November 3, 1999)

THE FUEL PUMP IS LEAKING FROM THE SEAM, AND THE FUEL LEAKS ONTO THE MOTOR WHICH COULD CAUSE A FIRE. MANUFACTURER/DEALER HAVE BEEN NOTIFIED ABOUT THE PROBLEM. THE FUEL PUMP IS BEING REPLACED BY THE DEALERSHIP. *AK

Owner-reported narrative. Look up ODI 852505 at NHTSA ↗

Owner report 519430 · 1997-07-15 (July 15, 1997)

ENGINE STALLS.

Owner-reported narrative. Look up ODI 519430 at NHTSA ↗

Owner report 11278406 · 2019-11-06 (November 6, 2019)

TL* THE CONTACT OWNS A 1999 KAWASAKI VULCAN 1500 NOMAD. WHILE TRAVELING 60 MPH, THE MOTORCYCLE STALLED AND COULD NOT BE RESTARTED. THE MOTORCYCLE WAS TOWED TO BIG ST. CHARLES MOTORSPORTS (LOCATED AT 3830 WEST CLAY STREET, ST. CHARLES, MO 63301) WHERE IT WAS DIAGNOSED THAT THERE WAS A PLASTIC GEAR IN THE OIL PUMP THAT CAUSED AN ELECTRICAL OVERRIDE IN THE MOTORCYCLE. THE MOTORCYCLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT INFORMED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 30,000. THE VIN WAS NOT AVAILABLE.

Owner-reported narrative. 30,000 miles reported. Look up ODI 11278406 at NHTSA ↗

Owner report 11096561 · 2018-05-17 (May 17, 2018)

TL* THE CONTACT OWNS A 2002 KAWASAKI VULCAN NOMAD 1500. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT ATTEMPTED TO SHIFT INTO SECOND GEAR; HOWEVER, THE TRANSMISSION SWITCHED BACK INTO NEUTRAL AND THE MOTORCYCLE LOST ACCELERATION. THE CONTACT ATTEMPTED TO SWITCH INTO FIRST GEAR, BUT THE MOTORCYCLE SWITCHED INTO NEUTRAL AGAIN. THE CONTACT MANAGED TO DRIVE THE MOTORCYCLE HOME. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED. THE MOTORCYCLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.

Owner-reported narrative. 79,000 miles reported. Look up ODI 11096561 at NHTSA ↗

Owner report 8023295 · 2002-11-25 (November 25, 2002)

NO PARTS AVAILABLE THE CONSUMER RECEIVE A RECALL NOTICE FOR THE TRANSMISSION SHAFT. THE BUSINESS NAME IS FLORIDA SPORTS [phone removed] [XXX] TS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

Owner-reported narrative. Look up ODI 8023295 at NHTSA ↗

Owner report 10148645 · 2006-01-18 (January 18, 2006)

1996 KAWASAKI VULCAN REAR TIRE TREAD SEPARATED. *TS THE TREAD SEPARATION CAUSED DAMAGE TO THE REAR BRAKE LIGHT AND CAUSED THE LICENSE PLATE AND HOLDER TO BE TORN OFF. *NM

Owner-reported narrative. Look up ODI 10148645 at NHTSA ↗

Owner report 817242 · 1997-10-20 (October 20, 1997)

WHEN COMING TO A STOP THE BACK BRAKES DON'T ENGAGE. THE DEALER WILL INSPECT THE MOTORCYCLE. *AK

Owner-reported narrative. Look up ODI 817242 at NHTSA ↗

Owner report 10152058 · 2006-03-06 (March 6, 2006)

DT*: THE CONTACT STATED WHILE DRIVING 65MPH, THERE WAS A WHINING NOISE EMITTING FROM THE MOTORCYCLE FOLLOWED BY SMOKE. THE CONTACT MANAGED TO PULL OVER AND EXTINGUISH THE FIRE. THE FIRE ERUPTED FROM THE TRANSFER CASE AND DRIVE TRAIN. UPON INITIAL INSPECTION, THE FIRE WAS SUSPECTED TO BE ELECTRICAL IN NATURE DUE TO DAMAGE SUSTAINED TO THE WIRING. THE MOTORCYCLE WAS NOT SEEN BY A DEALER.

Owner-reported narrative. 35,000 miles reported. Look up ODI 10152058 at NHTSA ↗

Compare model years

Recalls by model year

All campaigns in the snapshot affecting each model year, including recalls announced years later.

Recall campaigns

Shared campaigns appear once in each affected model year.

1995
1
1996
0
1997
1
1998
0
1999
0
2000
0
2001
0
2002
0
2003
1
2004
1
2005
0
2006
0
2009
1
2010
1
Recall campaigns data
CategoryCount
19951
19960
19971
19980
19990
20000
20010
20020
20031
20041
20050
20060
20091
20101

1995: 1; 1996: 0; 1997: 1; 1998: 0; 1999: 0; 2000: 0; 2001: 0; 2002: 0; 2003: 1; 2004: 1; 2005: 0; 2006: 0; 2009: 1; 2010: 1

Year-by-year records

Kawasaki VULCAN model-year comparison
Model yearComplaintsRecallsChange in recalls
199521Not available
199690-1
199771+1
199820-1
1999800
2000500
2001300
2002300
200381+1
2004110
200560-1
2006300
200951Not available
2010010
Explore the data

Vehicle analysis explorer

Inspect model-year patterns, reported mileage, monthly activity and the evidence behind each signal.

Data completeness

62 unique complaints in this selection. Analysis snapshot: 2026-10-01.

35.5%Usable mileage22 / 62 records
80.6%Valid incident date50 / 62 records
100.0%Valid filing date62 / 62 records
80.6%Ordered incident and filing dates50 / 62 records

Missing, zero and invalid mileage is excluded. Dates after the snapshot are excluded. Examples are limited selections, not a representative sample.

Problems by model year

Model-wide comparison of the eight most reported components across the model. Cells show counts and shares within each model year. Open a cell for source examples.

Component complaint heatmap
Component1996199719981999200020012002200320042005200620092010
Engine And Engine Cooling:Engine
111.1%
ODI 514107

OIL SEAT/RING FAILURE, CAUSING OIL TO RUN OUT ONTO RIMS/TIRES, POSING RISK OF ACCIDENT.

Look up ODI 514107 at NHTSA ↗

342.9%
ODI 723412

OIL PUMP GEAR FAILED - HAD TRAFFIC BEEN HEAVY ENGINE COULD HAVE SIEZED UP BEFORE I COULD SAFELY STOP

Look up ODI 723412 at NHTSA ↗

00.0%

No examples available for this selection.

112.5%
ODI 860591

THE PLASTIC GEAR THAT EXTENDS TO THE OIL PUMP COULD STRIP OR MALFUNCTION, WHICH COULD EVENTUALLY CAUSE THE ENGINE TO SEIZE. PLEASE GIVE ANY FURTHER DETAILS. *AK

Look up ODI 860591 at NHTSA ↗

00.0%

No examples available for this selection.

133.3%
ODI 9004942

NOTICE A SMALL PUDDLE OF OIL ON THE GARAGE FLOOR, ALSO NOTICE BIKE HEATED UP VERY QUICKLY AND INTENSELY WHEN RIDING EVEN FOR SHORT DISTANCES, DEALER SAID OIL LEAK RESULTED FOR THE BIKE BEING NEW. BIKE STARTED STALLING, OVER HEAT LAMP STARTING COMING ON, R/R SEAL OIL, ORING, COLLAR GASKET AND FAN FUSE.

Look up ODI 9004942 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

Engine And Engine Cooling:Engine:Gasoline
00.0%

No examples available for this selection.

114.3%
ODI 519430

ENGINE STALLS.

Look up ODI 519430 at NHTSA ↗

150.0%
ODI 717994

THE OIL DRIVE GEAR IN THIS MODEL HAS THE POTENTIAL TO FAIL CAUSING ENGINE TO SEIZE. I PERSONALLY HAVE NOT HAD A FAILURE.

Look up ODI 717994 at NHTSA ↗

337.5%
ODI 723417

THE PLASTIC OIL PUMP GEAR HAS A HISTORY OF FAILURES IN THE 1999 MODEL KAWASAKI VULCAN MOTORCYCLES. THE RESULT AT HIWAY SPEEDS COULD BE FATAL. MANY REPORTS FROM HTTP://WWW.VROC.ORG MEMBERS WHO HAVE EXPERIENCED FAILURES SAY THEY ARE LUCKY THEY WERE NOT IN THE FAST LANE WHEN THE ENGINE LOCKED UP. KAWASAKI REFUSES TO ISSUE A RECALL EVEN THOUGH THAT HAVE STOPPED USING THE PLASTIC GEAR IN NEWER MODELS. *AK

Look up ODI 723417 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

Fuel/Propulsion System
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

233.3%
ODI 11481490

My 2005 Vulcan 1600 has recent started seeping fuel from the bottom tabs that are welded onto the gas tank and is slowly progressively getting worse

Look up ODI 11481490 at NHTSA ↗

3100.0%
ODI 11128473

FUEL IS LEAKING FROM THE REAR OF THE GAS TANK IN THE AREA THAT THE MOUNTING TABS ARE BRAZED TO THE TANK. GASOLINE IS RUNNING DOWN OVER THE REAR ENGINE CYLINDER AND TRANSMISSION CASE. THE SAME AS RECALL ISSUED ON THE 2003 IN 2007 #07V216000.

Look up ODI 11128473 at NHTSA ↗

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

Unknown Or Other
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

225.0%
ODI 735798

KICK STAND FAILED TO KEEP MOTORCYCLE UPRIGHT WHILE IDLING. *AK

Look up ODI 735798 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

116.7%
ODI 11489884

My 2005 Kawasaki vulcan 1600 nomad have gas tank is leaking, and I looked on the internet and I saw that many people have this problem, is there a recall? The gas tank leaks in the left corner of the tank under the seat? Please let me know, and thank you for all you support.

Look up ODI 11489884 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

Engine
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

112.5%
ODI 11278406 · 30,000 mi

TL* THE CONTACT OWNS A 1999 KAWASAKI VULCAN 1500 NOMAD. WHILE TRAVELING 60 MPH, THE MOTORCYCLE STALLED AND COULD NOT BE RESTARTED. THE MOTORCYCLE WAS TOWED TO BIG ST. CHARLES MOTORSPORTS (LOCATED AT 3830 WEST CLAY STREET, ST. CHARLES, MO 63301) WHERE IT WAS DIAGNOSED THAT THERE WAS A PLASTIC GEAR IN THE OIL PUMP THAT CAUSED AN ELECTRICAL OVERRIDE IN THE MOTORCYCLE. THE MOTORCYCLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT INFORMED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 30,000. THE VIN WAS NOT AVAILABLE.

Look up ODI 11278406 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

112.5%
ODI 10524681 · 500 mi

THIS MOTORCYCLE AS OTHERS FROM CALIFORNIA, APPEARS TO RUN OUT OF FUEL WHEN THE TANK IS 1/2 FULL OR LESS. IT IS WELL DOCUMENTED ON THE VN FORUMS. IT HAS BEEN GIVEN A NAME OF POOGS WHICH STANDS FOR PHANTOM OUT OF GAS SYNDROME. THE DEALER ESCONDIDO CYCLE CENTER HAS NOT BEEN ABLE TO FIX IT. I CONTACTED KAWASAKI BUT THEY WILL NOT CONNECT ME WITH A TECHNICAL ADVISER. MOST OWNERS REMOVE THE EMISSION CONTROLS. I DO NOT WANT TO. I HAVE HAD ALMOST 20 INCIDENTS ON THE FREEWAY WHEREBY I HAD TO MOVE TO THE SHOULDER WITH NO POWER. THEN THE CRANKING R…

Look up ODI 10524681 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

120.0%
ODI 10532418 · 1,000 mi

TL* THE CONTACT OWNS A 2009 KAWASAKI VULCAN 1700 VOYAGER MOTORCYCLE. THE CONTACT STATED THAT WHILE RIDING THE BIKE, THERE WAS A LOUD WHISTLING NOISE EMITTED CONTINUOUSLY. THE BIKE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSIS. THE TECHNICIAN INFORMED THE CONTACT THAT THE ENGINE UNDER DRIVE PULLEY AND BELT WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 1,000. UPDATED 09/05/13*LJ THE CONSUMER WAS INFORMED THE DRIVE BELT, ENGINE PULLEY AND REAR TIRE PULLEY WERE BAD, WHICH WAS CAUSED …

Look up ODI 10532418 at NHTSA ↗

0Unavailable

No examples available for this selection.

Fuel System, Gasoline:Carburetor System
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

120.0%
ODI 10032293 · 2,000 mi

CONSUMER STATED THAT WHILE RIDING AT 35 MPH MOTORCYCLE HESITATED SEVERAL TIMES, ALMOST STALLING, CAUSING THE CARBURETOR TO BACKFIRE, AND RESULTING IN AN ACCIDENT. WHILE THE ABOVE MENTIONED EVENTS WAS TAKING PLACE CONSUMER WAS TRYING TO AVOID A PEDESTRIAN, AND INADVERTENTLY CRASHED INTO A UTILITY POLE. A POLICE REPORT IS ON FILE, CONSUMER WAS RUSHED TO A HOSPITAL WITH INJURIES TO SHOULDERS AND A SEVERELY BRUISED CHEST. VEHICLE WAS TOTALED. *AK

Look up ODI 10032293 at NHTSA ↗

133.3%
ODI 10090894 · 1,200 mi

ON 2 OCCASIONS MY 2001 KAWASAKI VULCAN 800 WAS LEAKING FUEL IN MY GARAGE. HIS MOTORCYCLE USES A KEIHN CVK-36 CARBURATOR. REPLACED GASKET BETWEEN FUEL BOWL AND CARBURATOR BODY AS WELL AS NEW FLOAT, AND NEEDLE. *AK PROBLEM CONTINUED, WHEN MOTORCYCLE SEEPED FUEL ON A NEAR CONTINUOUS BASIS. IDENTIFIED THAT THE ACCELERATOR PUMP DIAGPHRAGM IN THE CARBURATOR HAS FAILED WITH CRACKS AND RUBBER TO MATERIAL SEPARATION. THE PART # KA43028-0002 ITEM 43028A IN KAWASAKI'S PART MANUAL IS $50.99. PARTIAL ROOT CAUSE BEING THAT DESIGN OF THE FUEL TAP. …

Look up ODI 10090894 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

Power Train
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

133.3%
ODI 11096561 · 79,000 mi

TL* THE CONTACT OWNS A 2002 KAWASAKI VULCAN NOMAD 1500. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT ATTEMPTED TO SHIFT INTO SECOND GEAR; HOWEVER, THE TRANSMISSION SWITCHED BACK INTO NEUTRAL AND THE MOTORCYCLE LOST ACCELERATION. THE CONTACT ATTEMPTED TO SWITCH INTO FIRST GEAR, BUT THE MOTORCYCLE SWITCHED INTO NEUTRAL AGAIN. THE CONTACT MANAGED TO DRIVE THE MOTORCYCLE HOME. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED. THE MOTORCYCLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.

Look up ODI 11096561 at NHTSA ↗

112.5%
ODI 10059501 · 15,737 mi

WHILE RIDING THE MOTORCYCLE, CONSUMER EXPERIENCED A SUDDEN LOST OF DRIVING FORCE TO THE REAR WHEEL AND IMMEDIATELY STARTED SLOWING DOWN. *LA UPON INSPECTION OF THE MOTORCYCLE, IT WAS FOUND THAT THE MANUFACTURER FAILED TO LUBRICATE THE SPLINED COUPLING THAT WENT BETWEEN THE DRIVESHAFT OUTPUT AND THE FINAL DRIVE GEARBOX PINION ASSEMBLY. (2003 KAWASAKI, VULCAN 750A19). *JB

Look up ODI 10059501 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

120.0%
ODI 10425782

TL* THE CONTACT OWNS A 2009 KAWASAKI VULCAN. THE CONTACT STATED THAT THE VEHICLE WOULD BECOME STUCK IN THIRD AND FIFTH GEARS, CAUSING DIFFICULTY WHEN ATTEMPTING TO BRAKE. THE CONTACT WOULD HAVE TO POP THE VEHICLE OUT OF GEAR AND RE-ENGAGE. THE DEALER ADJUSTED THE CLUTCH IN AN ATTEMPT TO CORRECT THE FAILURE BUT TO NO AVAIL. THE DEALER WAS MADE UNABLE TO DIAGNOSE THE FAILURE. THE FAILURE MILEAGE WAS 1 AND THE CURRENT MILEAGE WAS 400.

Look up ODI 10425782 at NHTSA ↗

0Unavailable

No examples available for this selection.

Power Train:Driveline:Driveshaft
00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

133.3%
ODI 8017712

WHILE DRIVING HEARD A KNOCKING NOISE.*AK

Look up ODI 8017712 at NHTSA ↗

225.0%
ODI 10053787 · 15,737 mi

THE MOTORCYCLE'S SPLINES ON THE DRIVESHAFT WERE NOT PROPERLY LUBRICATED AT THE FACTORY. THIS CAUSED THE SPLINES TO OVER RUN, AND RESULTED IN LOSS OF POWER TO THE REAR WHEELS. THIS MADE STOPPING THE MOTORCYCLE DIFFICULT. MODEL VN750 A-19. *AK *MR

Look up ODI 10053787 at NHTSA ↗

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

00.0%

No examples available for this selection.

0Unavailable

No examples available for this selection.

Darker cells indicate a larger share of submitted complaints. Components overlap. This measures complaint composition, not failure probability.

Failure mileage by component

Median and middle 50% of usable owner-reported mileages. Ranges require at least five records.

Component failure mileage distribution
ComponentMileage range (25th–75th percentile)MedianUsable recordsExamples
Fuel/Propulsion SystemToo few reports for a range12,600 mi1 (sparse)
ODI 11229845 · 12,600 mi

FUEL TANK BEGAN LEAKING AT REAR MOUNTING BRACKET PLATE, DRIPPING FUEL ONTO THE DRIVESHAFT AND EXHAUST HEADERS AND RUINING THE PAINT FOR THE CLUTCH SIDE SMALL COMPARTMENT UNDER DRIVER SEAT. STARTED AS SMELL OF GASOLINE FUMES AND NOW DRIPS FUEL OUT THE LEAK. LOOKS TO BE SAME ISSUE AS AFFECTING MOST OTHER VULCAN 1600 FUEL TANKS DATING BACK TO 2004. BIKE HAS NEVER BEEN LAID DOWN / NO ACCIDENTS.

Look up ODI 11229845 at NHTSA ↗

EngineToo few reports for a range1,000 mi3 (sparse)
ODI 11278406 · 30,000 mi

TL* THE CONTACT OWNS A 1999 KAWASAKI VULCAN 1500 NOMAD. WHILE TRAVELING 60 MPH, THE MOTORCYCLE STALLED AND COULD NOT BE RESTARTED. THE MOTORCYCLE WAS TOWED TO BIG ST. CHARLES MOTORSPORTS (LOCATED AT 3830 WEST CLAY STREET, ST. CHARLES, MO 63301) WHERE IT WAS DIAGNOSED THAT THERE WAS A PLASTIC GEAR IN THE OIL PUMP THAT CAUSED AN ELECTRICAL OVERRIDE IN THE MOTORCYCLE. THE MOTORCYCLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT INFORMED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 30,000. THE VIN WAS NOT AVAILABLE.

Look up ODI 11278406 at NHTSA ↗

ODI 10524681 · 500 mi

THIS MOTORCYCLE AS OTHERS FROM CALIFORNIA, APPEARS TO RUN OUT OF FUEL WHEN THE TANK IS 1/2 FULL OR LESS. IT IS WELL DOCUMENTED ON THE VN FORUMS. IT HAS BEEN GIVEN A NAME OF POOGS WHICH STANDS FOR PHANTOM OUT OF GAS SYNDROME. THE DEALER ESCONDIDO CYCLE CENTER HAS NOT BEEN ABLE TO FIX IT. I CONTACTED KAWASAKI BUT THEY WILL NOT CONNECT ME WITH A TECHNICAL ADVISER. MOST OWNERS REMOVE THE EMISSION CONTROLS. I DO NOT WANT TO. I HAVE HAD ALMOST 20 INCIDENTS ON THE FREEWAY WHEREBY I HAD TO MOVE TO THE SHOULDER WITH NO POWER. THEN THE CRANKING R…

Look up ODI 10524681 at NHTSA ↗

ODI 10532418 · 1,000 mi

TL* THE CONTACT OWNS A 2009 KAWASAKI VULCAN 1700 VOYAGER MOTORCYCLE. THE CONTACT STATED THAT WHILE RIDING THE BIKE, THERE WAS A LOUD WHISTLING NOISE EMITTED CONTINUOUSLY. THE BIKE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSIS. THE TECHNICIAN INFORMED THE CONTACT THAT THE ENGINE UNDER DRIVE PULLEY AND BELT WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 1,000. UPDATED 09/05/13*LJ THE CONSUMER WAS INFORMED THE DRIVE BELT, ENGINE PULLEY AND REAR TIRE PULLEY WERE BAD, WHICH WAS CAUSED …

Look up ODI 10532418 at NHTSA ↗

Fuel System, Gasoline:Carburetor SystemToo few reports for a range1,600 mi2 (sparse)
ODI 10032293 · 2,000 mi

CONSUMER STATED THAT WHILE RIDING AT 35 MPH MOTORCYCLE HESITATED SEVERAL TIMES, ALMOST STALLING, CAUSING THE CARBURETOR TO BACKFIRE, AND RESULTING IN AN ACCIDENT. WHILE THE ABOVE MENTIONED EVENTS WAS TAKING PLACE CONSUMER WAS TRYING TO AVOID A PEDESTRIAN, AND INADVERTENTLY CRASHED INTO A UTILITY POLE. A POLICE REPORT IS ON FILE, CONSUMER WAS RUSHED TO A HOSPITAL WITH INJURIES TO SHOULDERS AND A SEVERELY BRUISED CHEST. VEHICLE WAS TOTALED. *AK

Look up ODI 10032293 at NHTSA ↗

ODI 10090894 · 1,200 mi

ON 2 OCCASIONS MY 2001 KAWASAKI VULCAN 800 WAS LEAKING FUEL IN MY GARAGE. HIS MOTORCYCLE USES A KEIHN CVK-36 CARBURATOR. REPLACED GASKET BETWEEN FUEL BOWL AND CARBURATOR BODY AS WELL AS NEW FLOAT, AND NEEDLE. *AK PROBLEM CONTINUED, WHEN MOTORCYCLE SEEPED FUEL ON A NEAR CONTINUOUS BASIS. IDENTIFIED THAT THE ACCELERATOR PUMP DIAGPHRAGM IN THE CARBURATOR HAS FAILED WITH CRACKS AND RUBBER TO MATERIAL SEPARATION. THE PART # KA43028-0002 ITEM 43028A IN KAWASAKI'S PART MANUAL IS $50.99. PARTIAL ROOT CAUSE BEING THAT DESIGN OF THE FUEL TAP. …

Look up ODI 10090894 at NHTSA ↗

Power TrainToo few reports for a range47,369 mi2 (sparse)
ODI 11096561 · 79,000 mi

TL* THE CONTACT OWNS A 2002 KAWASAKI VULCAN NOMAD 1500. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT ATTEMPTED TO SHIFT INTO SECOND GEAR; HOWEVER, THE TRANSMISSION SWITCHED BACK INTO NEUTRAL AND THE MOTORCYCLE LOST ACCELERATION. THE CONTACT ATTEMPTED TO SWITCH INTO FIRST GEAR, BUT THE MOTORCYCLE SWITCHED INTO NEUTRAL AGAIN. THE CONTACT MANAGED TO DRIVE THE MOTORCYCLE HOME. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED. THE MOTORCYCLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.

Look up ODI 11096561 at NHTSA ↗

ODI 10059501 · 15,737 mi

WHILE RIDING THE MOTORCYCLE, CONSUMER EXPERIENCED A SUDDEN LOST OF DRIVING FORCE TO THE REAR WHEEL AND IMMEDIATELY STARTED SLOWING DOWN. *LA UPON INSPECTION OF THE MOTORCYCLE, IT WAS FOUND THAT THE MANUFACTURER FAILED TO LUBRICATE THE SPLINED COUPLING THAT WENT BETWEEN THE DRIVESHAFT OUTPUT AND THE FINAL DRIVE GEARBOX PINION ASSEMBLY. (2003 KAWASAKI, VULCAN 750A19). *JB

Look up ODI 10059501 at NHTSA ↗

Power Train:Driveline:DriveshaftToo few reports for a range12,819 mi2 (sparse)
ODI 10053787 · 15,737 mi

THE MOTORCYCLE'S SPLINES ON THE DRIVESHAFT WERE NOT PROPERLY LUBRICATED AT THE FACTORY. THIS CAUSED THE SPLINES TO OVER RUN, AND RESULTED IN LOSS OF POWER TO THE REAR WHEELS. THIS MADE STOPPING THE MOTORCYCLE DIFFICULT. MODEL VN750 A-19. *AK *MR

Look up ODI 10053787 at NHTSA ↗

ODI 10090964 · 9,900 mi

REAR DRIVE SPLINES ON 2003 KAWASAKI VULCAN 750 MOTORCYCLE WERE INSUFFICIENTLY LUBRICATED AT FACTORY. DEALER FAILED TO CHECK LUBRICATION AS REQURED AT 6000MI MAINTENANCE. READ DRIVE FAILED (SPLINES SHEARED) AT 9900 MILES. FORTUNATLY RIDER WAS ABLE TO PULL TO SIDE OF ROAD WITH OUT INJURY. REAR DRIVE WAS REPLACED UNDER EXTENDED WARRANTY. VULCAN-RIDING COMMUNITY HAS NOTED THIS PROBLEM MULTIPLE TIMES ON 2003 MODEL VULCAN 750 BIKES. RETURN OF FAILED PART WAS REQUESTED HOWEVER WAS NOT RETURNED TO CONSUMER.

Look up ODI 10090964 at NHTSA ↗

Complaint and recall timeline

Explore monthly filing activity alongside recall announcements. Up to ten years of monthly history is available.

1 reports2024-112026-10

Solid line: filed complaints. Dashed amber lines: recall announcement dates for this vehicle selection; markers include all recall components. The latest month is partial. Temporal proximity does not establish causation.

Monthly counts, recall campaigns and complaint examples
Monthly complaint and recall timeline
MonthComplaintsCampaigns announcedExamples
2024-110None

No examples available for this selection.

2024-120None

No examples available for this selection.

2025-010None

No examples available for this selection.

2025-020None

No examples available for this selection.

2025-030None

No examples available for this selection.

2025-040None

No examples available for this selection.

2025-050None

No examples available for this selection.

2025-060None

No examples available for this selection.

2025-070None

No examples available for this selection.

2025-080None

No examples available for this selection.

2025-090None

No examples available for this selection.

2025-100None

No examples available for this selection.

2025-110None

No examples available for this selection.

2025-120None

No examples available for this selection.

2026-010None

No examples available for this selection.

2026-020None

No examples available for this selection.

2026-030None

No examples available for this selection.

2026-040None

No examples available for this selection.

2026-050None

No examples available for this selection.

2026-060None

No examples available for this selection.

2026-070None

No examples available for this selection.

2026-080None

No examples available for this selection.

2026-090None

No examples available for this selection.

2026-10 (partial)0None

No examples available for this selection.

Emerging complaint spikes

Complete months in the latest six months with at least 10 complaints, at least twice the preceding 12-month average, and at least three square-root deviations above that average.

This is a descriptive screening rule, not a statistical defect finding. Publicity and reporting changes can increase submissions.

No complete months meet the spike thresholds for this selection.

Equal-age model-year comparison

Model-wide cumulative reports during the first three or five calendar years, starting with the model year (age 0). Only fully elapsed windows are compared.

Age 0Age 1Age 24 reports

2009: 4 complaints · 2010: 0 complaints

Equal observation windows
Model yearThrough age 0Through age 1Through age 2
2009244
2010000
Date coverage across each selected cohort
Date basis for all complaints in selected model years
YearIncident dates usedFiling date fallbacksExcluded dates
2009500
2010000

Incident date is preferred when valid and no later than filing; otherwise filing date is used. Model year approximates age. Equal observation time does not adjust for sales, distance driven or reporting delays. One complaint linked to multiple model years can appear in each cohort.

Components reported together

Each cell counts unique complaints naming both components. Open a nonzero cell for examples.

Component co-occurrence matrix
ComponentEngine And Engine Cooling:EngineEngine And Engine Cooling:Engine:GasolineFuel/Propulsion SystemUnknown Or OtherEngineFuel System, Gasoline:Carburetor SystemPower TrainPower Train:Driveline:Driveshaft
Engine And Engine Cooling:Engine—0000000
Engine And Engine Cooling:Engine:Gasoline0—000000
Fuel/Propulsion System00—
1
ODI 11489884

My 2005 Kawasaki vulcan 1600 nomad have gas tank is leaking, and I looked on the internet and I saw that many people have this problem, is there a recall? The gas tank leaks in the left corner of the tank under the seat? Please let me know, and thank you for all you support.

Look up ODI 11489884 at NHTSA ↗

0000
Unknown Or Other00
1
ODI 11489884

My 2005 Kawasaki vulcan 1600 nomad have gas tank is leaking, and I looked on the internet and I saw that many people have this problem, is there a recall? The gas tank leaks in the left corner of the tank under the seat? Please let me know, and thank you for all you support.

Look up ODI 11489884 at NHTSA ↗

—0
1
ODI 508466

CARBURETOR LEAKS GASOLINE, BACKFIRES AND CAUSES VEHICLE TO PULL TO THE RIGHT, RESULTING IN LOSS OF CONTROL

Look up ODI 508466 at NHTSA ↗

00
Engine0000—000
Fuel System, Gasoline:Carburetor System000
1
ODI 508466

CARBURETOR LEAKS GASOLINE, BACKFIRES AND CAUSES VEHICLE TO PULL TO THE RIGHT, RESULTING IN LOSS OF CONTROL

Look up ODI 508466 at NHTSA ↗

0—00
Power Train000000—0
Power Train:Driveline:Driveshaft0000000—

Co-reporting does not establish that one component caused another concern.

Recurring narrative patterns

Specific keyword mentions beyond broad component labels. Matching includes negations and comparisons and does not confirm a diagnosis.

3 patterns with matching reports.

Stalling or loss of power

7 mentions · 11.3% of complaints

Median mileage: 15,737 mi (3 usable records).

ODI 519430

ENGINE STALLS.

Look up ODI 519430 at NHTSA ↗

ODI 11278406 · 30,000 mi

TL* THE CONTACT OWNS A 1999 KAWASAKI VULCAN 1500 NOMAD. WHILE TRAVELING 60 MPH, THE MOTORCYCLE STALLED AND COULD NOT BE RESTARTED. THE MOTORCYCLE WAS TOWED TO BIG ST. CHARLES MOTORSPORTS (LOCATED AT 3830 WEST CLAY STREET, ST. CHARLES, MO 63301) WHERE IT WAS DIAGNOSED THAT THERE WAS A PLASTIC GEAR IN THE OIL PUMP THAT CAUSED AN ELECTRICAL OVERRIDE IN THE MOTORCYCLE. THE MOTORCYCLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT INFORMED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 30,000. THE VIN WAS NOT AVAILABLE.

Look up ODI 11278406 at NHTSA ↗

ODI 883305

WAS DRIVING MOTORCYCLE AT 70MPH WHEN IT SUDDENLY STALLED OUT FOR NO REASON. THIS HAS HAPPENED TWICE SO FAR. MOTORCYCLE WAS INVOLVED IN AN ACCIDENT BECAUSE OF THIS PROBLEM.*AK

Look up ODI 883305 at NHTSA ↗

Matching rule\b(stall\w*|loss of power|lost power|engine shut\w* off)\b

Brake response concerns

1 mentions · 1.6% of complaints

Median mileage: Unavailable (0 usable records).

ODI 847580

REAR BRAKES FAILED WITHOUT WARNING. DEALER HAS REBUILT THE MASTER CYLINDER AND OTHER PARTS, AND THE PROBLEM STILL EXISTS. MANUFACTURER HAS BEEN NOTIFIED. *AK

Look up ODI 847580 at NHTSA ↗

Matching rule\b(brake fail\w*|brakes fail\w*|brake pedal|braking distance|unintended braking|phantom braking)\b

Fuel smell or leak mentions

1 mentions · 1.6% of complaints

Median mileage: Unavailable (0 usable records).

ODI 852505

THE FUEL PUMP IS LEAKING FROM THE SEAM, AND THE FUEL LEAKS ONTO THE MOTOR WHICH COULD CAUSE A FIRE. MANUFACTURER/DEALER HAVE BEEN NOTIFIED ABOUT THE PROBLEM. THE FUEL PUMP IS BEING REPLACED BY THE DEALERSHIP. *AK

Look up ODI 852505 at NHTSA ↗

Matching rule\b(fuel leak\w*|gas leak\w*|gas(?:oline)? smell|smell\w* (?:of )?(?:fuel|gas))\b