2016 Forest River FLAGSTAFF: complaints, problems and recalls

TL* THE CONTACT OWNS A 2012 FOREST RIVER FLAGSTAFF. WHILE DRIVING APPROXIMATELY 55 MPH THE CONTACT NOTICED THE RV BEGAN TO SWAY FROM SIDE TO SIDE WHILE ATTACHED TO ANOTHER VEHICLE. THE RV WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE DEALER SUGGESTED THE CONTACT INFLATE THE TIRES TO 15 PSI MAXIMUM RECOMMENDED INFLATION. THE CONTACT STATED THAT DOES NOT REMEDY THE FAILURE BUT HELPS REDUCE THE MOVEMENT. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 500. UPDATED 12/06/11*LJ

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TL* THE CONTACT OWNS A 2013 FOREST RIVER FLAG STAFF FIFTH WHEEL WITH LIONS HEAD TRAIL EXPRESS TIRES (N/A), SIZE:225-75-15. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE REAR PASSENGER'S SIDE TIRE BLEW. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS BUT THEY WERE UNABLE TO DUPLICATE THE PROBLEM. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE VEHICLE AND TIRE FAILURE MILEAGE WAS 2,000. THE DOT NUMBER WAS NOT AVAILABLE. UPDATED 11/12/13*CN THE TIRE COMPANY INFORMED THE CONSUMER THE ORIGINAL TIRES WERE NOT CORRECT FOR THE LOAD RANGE. THE…

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2015 FLAGSTAFF ULTRA LIGHT FIFTH WHEEL RV. CONSUMER WRITES IN REGARDS TO INSTALLATION OF UNSAFE LOAD RATED TIRES ON RV. *SMD CONSUMER SENT ADDITIONAL CORRESPONDENCE. *SMD THE CONSUMER STATED THE MANUFACTURER REFUSED TO REIMBURSE THE COST OF THE DUE TO THE DAMAGE NOT BEING CAUSED BY ROAD DAMAGE. *JS

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ON 27-APR-2018 I PURCHASED A NEW FLAGSTAFF 832OKBS. THE TIRES ON THIS TRAVEL TRAILER WERE CASTLE ROCK (LIONS HEAD TIRES) ST22575R15 LOAD RANGE E 10 PLY TIRES. ON THE FIRST DAY OF A RECENT TRIP, ABOUT 28 MILES FROM HOME, THE RIGHT REAR TIRE ON THE TRAVEL TRAILER EXPLODED. I PULLED OFF THE ROAD TO ASSESS THE PROBLEM AND COULD NOT BELIEVE THE CONDITION OF THE TIRE AND THE DAMAGE TO THE FENDER AREA OF THE TRAILER. I INSPECTED THE OTHER TIRES AND DID NOT SEE ANY OTHER DAMAGE SO I INSTALLED MY SPARE TO RESUME OUR TRIP WE GOT BACK ON THE ROAD AND I D…

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The contact owns a 2019 Forest River Flagstaff Micro Lite equipped with Lionshead Tires, Tire Line: Castle Rock, Tire Size: 205/75/R14, DOT number: UJTYMT418. The contact stated that while driving 40-55 MPH, the driver's side rear tire went flat. The tire pressure monitoring system was beeping. The vehicle was taken to an independent mechanic and the contact was informed that the tread was separating. The tire was replaced however while driving at an undisclosed speed the TPMS was beeping and the driver heard an abnormal sound. The contact pull…

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ST225/75R15 - had blowout on front driver side of RV that has dual axles. After putting spare tire on, I had gone less than 30 minutes down I-75 and had a second blowout on rear passenger tire as I pulled into a Camping World to get new spare. After 3rd tire was determined to be bad, ended up replacing all tires with Goodyear Endurance tires. Fortunately they had 4 in stock. I initially bought the RV brand new in July 2019 and tires only had about 3,000 miles on them. I am part of several Facebook RV groups and heard of this happening all the…

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ON 6/19/13 WE LEFT FROM BURLINGTON, WI - CLINTON, NY WITH OUR TRAILER. ON OUR DRIVE BACK TO WI, WE HAD STOPPED AT A TRUCK STOP IN INDIANA AROUND 10:30 PM ON 6/28 TO GET FUEL & SNACKS FROM THE TRAILER. ONCE WE ARRIVED HOME WE REALIZED THAT THE OUTSIDE LATCH DOOR THAT COVERED THE OUTDOOR REFRIGERATOR HAD BEEN RIPPED OFF, THE REFRIGERATOR DOOR ITSELF HAD BEEN RIPPED OFF, & BOTH SETS OF STEPS WERE BENT BY THE DOORS COMING OFF & HOLES & DENTS DOWN THE BOTTOM/LOWER SIDE OF THE CAMPER. THE TIRES ON THE CAMPER HAD WORN THROUGH THE BOTTOM SIDE OF THE CA…

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The fabric side wall failed to keep my daughter safe as she slept in the camper. She fell out of the camper onto the hard, cold ground while she was sound asleep. She could have been seriously injured. The Velcro on the fabric was secured to the camper frame.

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The contact owns a 2021 Forest River Flagstaff Lite Weight Trailer towed by a 2015 GMC 2500. The contact stated while driving 65 MPH and towing the trailer, two full 7.5 propane tanks detached from the trailer and both were being dragged behind the RV. The contact was notified by another driver that the tanks were being dragged behind the RV. The contact pulled over safely and placed both propane tanks into the trailer. The contact stated that the backing plates on the tanks were missing. Additionally, the tanks were not installed correctly. Th…

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The contact owns a 2024 Forest River Flagstaff RV. The contact stated that the RV was parked in an open space in an RV resort park, and after making dinner, the contact seemed to have passed out afterwards. The contact later woke up to neighbors banging on the doors because the carbon monoxide alarm was engaged. The contact was able to open the door, but with great difficulty. The RV resort owner interacted with the contact, but the contact was not making sense. The paramedics performed an evaluation and determined that the Carbon Monoxide leve…

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The contact owns a 2025 Forest River Flagstaff RV equipped with a Magic Chef 21-inch Built-In Range Oven, Model Number: MCFR21TTB2. The contact stated that while his wife was cooking, the stove's glass top cover exploded into pieces and shattered in her face. No injuries were sustained, and no medical attention was received. The dealer was made aware of the failure; however, the RV was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was unknown.

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TWO TIRES BLEW OUT APPROXIMATELY 100 MILES APART. FIRST TIRE DAMAGED WIRING AND BODY OF 5TH WHEEL. TIRES WERE CLASS C. SAMS AND GOODYEAR STATED THESE TIRES WERE UNDER RATED FOR THE WEIGHT OF THIS VEHICLE. ALL FOUR TIRES WERE REPLACED WITH E RATED TRAILER TIRES. *TR

Look up ODI 10534403 at NHTSA ↗

AXLE IS TOO CLOSE TO TRAILER BODY CAUSING TIRE RUB AND ALSO DAMAGE TO BODY OF TRAILER. *JS

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MY 9 MONTH OLD INFANT SON WAS PLAYING ON THE BED AT THE FRONT END OF THE CAMPER WITH SUPERVISION WHEN HE SLID BACK AND ALMOST COMPLETELY OUT FROM UNDER THE CANVAS WHERE IT ATTACHES. THANKFULLY I WAS RIGHT THERE TO CATCH HIM BUT THIS COULD HAVE BEEN VERY BAD! THE VEHICLE WAS STATIONARY, WE WERE SET UP FOR CAMPING FOR THE WEEKEND. INCIDENT OCCURRED 10/82016. I WILL BE HAPPY TO TAKE A PHOTOGRAPH AND SEND IT IN. THE FRONT CANVAS IS NOT SECURED TO THE CAMPER IN THE FRONT BOTTOM. IT CAN BE TUCKED IN, BUT ANY PRESSURE PUSHES IT RIGHT BACK OUT. …

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TL* THE CONTACT OWNS A 2017 FOREST RIVER FLAGSTAFF. WHILE DRIVING 65 MPH, THE TRAILER'S FENDER DETACHED INDEPENDENTLY. THE FAILURE OCCURRED WITHOUT WARNING. THE TRAILER WAS TAKEN TO COATES RV CENTER (3208 RIVER GATE AVE, CLOQUET, MN) WHERE IT WAS DIAGNOSED THAT THE FENDER HAD FRACTURED, WHICH WEAKENED THE INTEGRITY. IT WAS RECOMMENDED THAT THE MISSING FENDER BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT THE FAILURE PREVIOUSLY OCCURRED ON THE TRAILER AND WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WA…

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TL* THE CONTACT OWNS A 2019 FOREST RIVER FLAGSTAFF E-PRO. THE CONTACT STATED THAT BIKE RACK PINS WERE CORRODED. THE CONTACT STATED THAT THE BIKE RACK WAS UNUSABLE AND SHE WAS CONCERNED THAT THE RACK WOULD DETACH FROM THE TRAILER. THE TRAILER WAS NOT TAKEN TO AN INDEPENDENT MECHANIC OR DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND REQUESTED THE CONTACT TO SEND PICTURES OF THE FAILURE. THE CONTACT STATED THAT THE MANUFACTURER OFFERED NO RESOLUTION OF THE FAILURE AFTER SEVERAL MONTHS OF COMMUNICATION. T…

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On the morning May 22nd, just 45 minutes after we left our home in Portland, our trailer burst into flames on 1-84 off exit 44 near Cascade Locks. It was inexplicable as to why this happened. It was a brand new trailer with less than 2k miles on it and purchased in December 2020. As you can see from the pictures, it was a total loss. We are filing this report to help protect others. We are a part of the forest river group and quality seems to be a concern. Demand for these vehicles have skyrocketed and many feel that QA has been downgraded in o…

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WE PURCHASED THE RV IN MIDDLEBURY, INDIANA AND STARTED HOME WITH IT ON AUG 12, 2011. WE STOPPED FOR THE NIGHT IN ILLINOIS. THE MORNING OF THE 13TH WE DROVE APPROXIMATELY 50 MILES AND THE PASSENGER SIDE REAR TANDOM TIRE BLEW LEAVING JUST PART OF THE SIDEWALL ATTACHED TO THE WHEEL. AFTER WE MADE IT HOME AND CHECKED THE LOAD LIMIT OF THE TIRES WE DISCOVERED THAT THEY WERE RATED C WITH A LOAD LIMIT OF 2150 LBS. PER THE RECREATIONAL VEHICLE TRAILER CARGO CARRYING CAPACITY DECAL ON THE TRAILER, THE DRY WEIGHT OF THE TRAILER IS 7696 AND THE CARGO …

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AXLE IS TOO CLOSE TO TRAILER BODY CAUSING TIRE RUB AND ALSO DAMAGE TO BODY OF TRAILER. *JS

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Two of the Frame Bolts underneath the front of our E-Pro 19FBS camper are partly rusted and missing a nut (one on driver side and one on passenger side). The bolt on the passenger side is out of the metal frame hole it should be in, and the metal frame is slightly bent. Both bolts are at a slight angle. The other 10 Frame Bolts are not visibly rusted and there is a nut on each one but a few are loose enough to twist off by hand. The others seem tight enough but we can’t be sure without knowing what torque number they should be tightened to. W…

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TIRES ARE PREMATURELY CRACKING AND POSE A SAFETY ISSUE BECAUSE THEY MAY FAIL AND BLOWOUT AT HIGH SPEED. CONDITIONS EXIST ON ALL FOUR TIRES. ALL TIRES SHOW SIDEWALL CRACKS AND SEPARATION CRACKS WHERE TREAD MEETS THE SIDEWALL.

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I TOOK POSSESSION OF MY BRAND NEW E-PRO COACH ON MARCH 12, 2021 AND ON MARCH 31,2021 THE AXLE DETACHED FROM THE FRAME AND CAUSE EXTENSIVE DAMAGE. LUCKILY I WAS TRAVEL AT APPROXIMATELY 5 MILES PER HOUR. I COULD HAVE BEEN SEVERELY INJURED AS WELL AS ANY PASSENGERS, OTHER TRAVELERS, BYSTANDERS ETC. IF THIS OCCURRED AT A HIGHER RATE OF SPEED OR IN ANY OTHER AREA. THE BOLTS THAT SHOULD OF ATTACHED THE COACH TO THE FRAME WHERE KNOW WHERE TO BE FOUND IN THE MILE AND A HALF I WALKED SEARCHING FOR THEM ON THE ROADWAY WHICH WAS RECENTLY TRAVELED. I PURCH…

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The unit is equipped with a Murphy Bed. On two occasions the muphy bed mattress slid from its position into the well of the trailer. On the 2nd occasion the supports failed during transit and could not be retrieved without a complete disassembly of the unit. During the process it was revealed that if the supports of the bed had failed while a small person, child or animal were on it, they would be both injured and trapped. The only access panel to the space where the mattress fell into is from an outside bay. If an individual were trapped …

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TOWING TRAILER ON HIGHWAY. SPEED WAS 60 MPH. TRAILER HAS EXCESSIVE AMOUNT OF SWAYING. PULLED OF HIGHWAY AND INSPECTED THE TIRES TO FIND FOOTBALL SIZED BUBBLE IN ONE OF THE SIDEWALLS OF THE TIRES. THIS COULD HAVE BLOWN OUT CAUSING AN ACCIDENT AND DAMAGE TO MY VEHICLES. THE TIRES ARE KENDA KARRIER LOAD STAR ST205/75R14

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TL- THE CONTACT OWNS A 2014 FOREST RIVER FLAGSTAFF. THE CONTACT STATED THAT WHILE THE VEHICLE BEING TOWED BY ANOTHER VEHICLE, THE VEHICLE WAS NOT STEADY AND SWAYED. THE CONTACT ALSO MENTIONED THAT THE TIRE CLEARANCE WAS BEING EXPOSED TO THE AXLES, WHICH MAY CAUSE THE AXLES TO FRACTURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 13V554000 (SUSPENSION, TIRES). THE APPROXIMATE FAILURE MILEAGE WAS UNKNOWN. DJR UPDATED 09/02/14*…

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TREAD SEPARATION FROM THE SIDE WALL IN MOTION ON A HIGHWAY.

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I PURCHASED A 2016 FLAGSTAFF V-LITE WRLIKS30 IN OCT, 2015. IT CAME WITH 5 CASTLE ROCK ST225/75R15 LOAD RANGE D TIRES--4 INSTALLED ON TWO AXLES AND ONE SPARE. THE TIRES CAME INFLATED WITH NITROGEN; I REGULARLY CHECKED AND REFILLED THEM WITH NITROGEN AT CRAWFORD TIRE IN OCOEE, FL. WHILE DRIVING WESTBOUND ON INTERSTATE 10 ON OCT 17, 2016 WITH THE TRAILER LIGHTLY LOADED AND AT A SPEED OF 62 MPH, THE RIGHT FRONT TIRE ON THE TRAILER SUFFERED CATASTROPHIC TREAD SEPARATION. I WAS ABLE TO CONTROL THE TRAILER AND COME TO A SAFE STOP, BUT THE TRAILER…

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ON FRIDAY 4/12/2019, AT ABOUT 12:30 PM, MY WIFE AN I WERE RETURNING HOME FROM VACATION AND PULLING OUR 2017 FOREST RIVER FLAGSTAFF TRAILER ON I-27 JUST SOUTH ON LUBBOCK TX WHEN THE TRAILER' RIGHT FRONT TIRE BLEW OUT CAUSING DAMAGE TO THE FENDER SKIRT. THE WEATHER WAS ABOUT 71 DEGREES AND TRAVELING AT ABOUT 65 MPH, ON STRAIGHT ROADWAY. TIRES PROPERLY INFLATED AND NO HARSH ROAD CONDITIONS. *DT CONSUMER STATED NO TIRE SENSORS ON THE TRAILER.*JB

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CASTLE ROCK ST 205/75/R15 TIRE BLEW OUT WHILE DRIVING ON THE INTERSTATE. TRAVEL TRAILER HAD VERY LITTLE DAMAGE (WEATHER GASKET PULLED OUT OF SCREW), WHICH LEADS TO THINK THE TIRE CAME APART VERY QUICKLY.

Look up ODI 11122382 at NHTSA ↗

ON 6/19/13 WE LEFT FROM BURLINGTON, WI - CLINTON, NY WITH OUR TRAILER. ON OUR DRIVE BACK TO WI, WE HAD STOPPED AT A TRUCK STOP IN INDIANA AROUND 10:30 PM ON 6/28 TO GET FUEL & SNACKS FROM THE TRAILER. ONCE WE ARRIVED HOME WE REALIZED THAT THE OUTSIDE LATCH DOOR THAT COVERED THE OUTDOOR REFRIGERATOR HAD BEEN RIPPED OFF, THE REFRIGERATOR DOOR ITSELF HAD BEEN RIPPED OFF, & BOTH SETS OF STEPS WERE BENT BY THE DOORS COMING OFF & HOLES & DENTS DOWN THE BOTTOM/LOWER SIDE OF THE CAMPER. THE TIRES ON THE CAMPER HAD WORN THROUGH THE BOTTOM SIDE OF THE CA…

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TL- THE CONTACT OWNS A 2014 FOREST RIVER FLAGSTAFF. THE CONTACT STATED THAT WHILE THE VEHICLE BEING TOWED BY ANOTHER VEHICLE, THE VEHICLE WAS NOT STEADY AND SWAYED. THE CONTACT ALSO MENTIONED THAT THE TIRE CLEARANCE WAS BEING EXPOSED TO THE AXLES, WHICH MAY CAUSE THE AXLES TO FRACTURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 13V554000 (SUSPENSION, TIRES). THE APPROXIMATE FAILURE MILEAGE WAS UNKNOWN. DJR UPDATED 09/02/14*…

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THE TIRES BEARINGS SEIZED AND AXLES CAUGHT FIRE AS PER NEF-150MR 18V-475SENT TO MIKE BECKER DIR CORP COMPLIANCE FOREST RIVER 2324 CENTURY DR GOSHEN IN 46528 ON AUGUST 8 2018

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I TOOK POSSESSION OF MY BRAND NEW E-PRO COACH ON MARCH 12, 2021 AND ON MARCH 31,2021 THE AXLE DETACHED FROM THE FRAME AND CAUSE EXTENSIVE DAMAGE. LUCKILY I WAS TRAVEL AT APPROXIMATELY 5 MILES PER HOUR. I COULD HAVE BEEN SEVERELY INJURED AS WELL AS ANY PASSENGERS, OTHER TRAVELERS, BYSTANDERS ETC. IF THIS OCCURRED AT A HIGHER RATE OF SPEED OR IN ANY OTHER AREA. THE BOLTS THAT SHOULD OF ATTACHED THE COACH TO THE FRAME WHERE KNOW WHERE TO BE FOUND IN THE MILE AND A HALF I WALKED SEARCHING FOR THEM ON THE ROADWAY WHICH WAS RECENTLY TRAVELED. I PURCH…

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I noticed bulging of the spare tire cover mounted to the back of the travel trailer. When I removed the cover I saw that a chunk of the thread was missing and large gaps were in the thread next to it. It was a brand new tire that was never on the ground. The tire was inflated to the proper air pressure. The tire is a Castle Rock trailer tire size ST205/75 R14. ST 226.

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The Castle Rock spare tire failed while on the rim mounted to spare tire holder. Tire was covered 24/7. Size st 205/75r14 Failure was in belts on tread. Large bubble on inside of tire under treads with outside of tire deformed. Pictures available Tire was never used. Air pressure checked with other tires before usage.

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What component or system failed or malfunctioned, and is it available for inspection upon request -Tire. -I will keep the tire until 11/1/22. I will also have the undamaged spare available of the same make and model if needed. This will accompany a separate report with nearly identical language for the other trailer tire that failed about 60 miles later. How was your safety or the safety of others put at risk? -Tire failed on the interstate at Highway speed at 70MPH with a load pop sound, on an 86-degree, sunny, and dry day. The tire immediate…

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TL* THE CONTACT OWNED A 2021 FOREST RIVER FLAGSTAFF MICROLIGHT. THE CONTACT STATED WHILE DRIVING AT 40 MPH, THE BRAKES FAILED TO ENGAGE CAUSING THE VEHICLE TO CRASH INTO ANOTHER VEHICLE. THE CONTACT SUSTAINED A SORE NECK, HIP, AND BACK THAT DID NOT REQUIRE MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE CONTACT STATED NO WARNING LIGHT WAS ILLUMINATED BEFORE THE CRASH. THE VEHICLE WAS TOWED TO BRAD WRECKERS SERVICE AND THEN TAKEN TO A & L RV SALES (4503 BRISTOL HWY, JOHNSON CITY, TN 37601) WHERE A FAILURE WAS NOT DIAGNOSED. THE CONTACT INSISTE…

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The contact owns a 2024 Forest River Flagstaff. The contact stated that upon returning to the trailer, heavy white smoke filled the entire trailer. The contact cut the power to the RV and discovered that there was an internal fire within the control board. The manufacturer was notified of the failure and referred the contact to the control board manufacturer for assistance. The contact called the manufacturer of the control board and agreed to have the control board replaced under warranty. The repair was performed by an RV mechanic. Recently, …

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