2012 Harley-Davidson FXDWG: complaints, problems and recalls

MY 2003 HARLEY FXDWG WAS RIDDEN TO ORANGE COUNTY HARLEY AND SAT IN THE SUN FOR 1 HOUR. THE TEMP WAS 64-70 AND I HAD HALF A TANK OF GAS, WHICH WAS CHEVRON 91 OCT. GETTING BACK ONTO THE 405 FREEWAY AT 70 MPH THE BIKE FELT AS IF IT LACKED POWER. AFTER 30 SEC THE BIKE STARTED SPUTTERING AS IF IT WASN'T GETTING ENOUGH GAS OR WAS VAPOR LOCKING CAUSING ME TO LOSE SPEED AND POWER. THIS SPUTTERING CONTINUED FOR 3-4 MILES. I FINALLY COMPLETELY BACKED OF THE THROTTLE AND JUST BARELY OPENED IT, WHERE AS AFTER ABOUT 30 SEC THE BIKE REGAINED FULL POWER (G…

Look up ODI 10107892 at NHTSA ↗

WHILE RIDING IN HEAVY MORNING TRAFFIC IN HOUSTON TX. MOTORCYCLE BEGINS TO DISPLAY LOSS OF FUEL SYMPTOMS AND QUIT RUNNING ALMOST CAUSING SEVER ACCIDENT. I WAS ABLE TO GET THE BIKE TO THE SHOULDER OF THE FREEWAY. WHERE I WAS ABLE TO RESTART AND LIMP THE BIKE A FEW BLOCKS THEN IT HAD TO BE TOWED BACK TO THE DEALER. BIKE HAD A BUILD DATE OF 9/07 IT WAS PURCHASED 6/08. HARLEY DAVIDSON HAS KNOWN ABOUT THE CATASTROPHIC FAILURE OF THE FUEL PUMP PRESSURE REGULATORS ON ITS 08 MODELS FOR MANY MONTHS DUE TO A DEFECTIVE PART. THIS PARTICULAR VEHICLE HAD BEE…

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TL* THE CONTACT OWNS A 1999 HARLEY-DAVIDSON FXDWG. WHILE RIDING THE MOTORCYCLE, THERE WAS A STRONG HESITATION AND THE CAM SENSOR LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHO REMOVED THE CAM COVER AND INDICATED THAT THERE WERE METAL FRAGMENTS. THE DEALER STATED THAT THE CAM BEARINGS AND CAM BOLTS FAILED. IN ADDITION, THE MOTOR MAY NEED TO BE REMOVED FOR FURTHER DIAGNOSTIC TESTING. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBERS: 99V200000 (FUEL SYSTEM, GASOLINE) AND 99V003000 (ENGINE AND ENGINE COOLING). THE MANUFACTURER WAS NOTIF…

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TL* THE CONTACT OWNS A 2001 HARLEY-DAVIDSON FXDWG WIDE GLIDE MOTORCYCLE. THE CONTACT STATED THAT THE MOTORCYCLE WAS TAKEN TO BROTHERS' HARLEY-DAVIDSON INC (557 W MAIN ST, BRANFORD, CT 06405 [phone removed]) FOR A CLUTCH ADJUSTMENT. WHILE DRIVING ON THE LOT, THE MOTORCYCLE SEIZED AND FAILED TO MOVE WITHOUT WARNING. IT WAS DIAGNOSED THAT TWO RETAINER NUT SCREWS FRACTURED AND THE SCREWS NEEDED REPLACEMENT. THE MOTORCYCLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT DID NOT OFFER ANY ASSISTANCE, STATING THAT THE MOTORCYCLE WAS …

Look up ODI 11020211 at NHTSA ↗

AFTER A LONG DAY OF RIDING WHEN SHUTTING OFF MOTOR HEARD A NOISE IN THE PRIMARY CHAIN AREA REMOVED COVER TO FIND THAT THE ENGINE COMPENSATOR NUT WAS EXTREMELY LOOSE ABOUT TO FALL OFF I HAVE NEVER TOUCHED THIS AREA AND HAVE PERFORMED THE ROUTINE MAINTENANCE ON THE BIKE IE OIL CHANGES AND INSPECTION AS I'VE READ SEVERAL MODEL YEAR BIKES HAVE HAD THE SAME PROBLEM IF THE NUT WOULD HAVE COME OUT COMPLETELY THIS SURELY WOULD HAVE CAUSE AN ACCIDENT EVEN DEATH IF I WAS GOING AT HIGHWAY SPEEDS. *TR

Look up ODI 10615996 at NHTSA ↗

JUST DRIVING DOWN THE ROAD ABOUT 35 OR 40 MILES PER HOUR AND ALL OF A SUDDEN THE OIL PRESSURE LIGHT COMES ON AND THE MOTOR STARTS KNOCKING LIKE HELL SOUNDED LIKE IF THE MOTOR WAS JUST GOING TO BLOW UP BETWEEN MY LEGS IM VERY GLAD THAT I'M A SKILLED RIDER IF I WASN'T I COULD HAVE WRECKED I SHUT IT OFF ADMITTEDLY. I'M BRING IT TO A SHOP BUT I GOT ON A COUPLE INTERNET SITES AND SEEN THAT OTHER RIDERS HAD THE SAME EXPERIENCE AND THEY SAID ITS THE OIL PUMP IN THE 2005 DYNA WIDE GLIDES SOMETHING TO DO WITH THE PICK UP TUBE OR THE PUMP IT'S SELF WHEN …

Look up ODI 10566925 at NHTSA ↗

ALL HARLEY DAVIDSON MODELS WITH 96 CUBIC INCH MOTORS HAVE THESE ISSUES: THE CRANKSHAFT ASSEMBLY ON TWIN CAM 96 CUBIC INCH MOTORS IS KNOWN TO SHIFT OR SCISSOR AROUND THE CRANK PIN AND CAUSE THE CRANKSHAFT ENDS TO HAVE EXCESSIVE RUNOUT. THIS IN TURN CAUSES EXCESSIVE VIBRATION THROUGHOUT THE ENTIRE MOTORCYCLE. IT ALSO PUTS EXCESSIVE WEAR AND TEAR ON THE DRIVELINE, AS WELL AS THE OIL PUMP. THIS WILL EVENTUALLY LEAD TO CATASTROPHIC ENGINE FAILURE AND MOST LIKELY DEATH. ALSO, HARLEY DAVIDSON DYNA MODELS ARE AFFECTED BY A CONDITION CALLED "RE…

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HARLEY-DAVIDSON CAM BEARING FAILURE ON 1999 TWIN-CAM88 & TWIN-CAM88B ENGINES. THIS WAS IDENTIFIED BY HARLEY-DAVIDSON AND A DESIGN CHANGE WAS MADE TO THE CAM BEARING ON DECEMBER 14, 1999. A FIX KIT WAS EVEN PREPARED AND MADE AVAILABLE TO ALL DEALERS. MY 1999 FXDWG CAM BEARING FAILED AND CAUSED OTHER PARTS TO BECOME WORN AS WELL, WHICH IS PUTTING ME IN THE SITUATION OF HAVING TO PAY $3200 TO GET THE BIKE IN CONDITION TO SELL. I'VE READ OTHER "RECALLS" ON THIS SITE AND NOTICED THAT ONE OF THE RECALLS ONLY AFFECTED APPROXIMATELY 14000 BIKES (…

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THE CAM BEARINGS OF MY 2000 FXDWG [DYNA WIDE GLIDE] DESTROYED THEMSELVES IN KANSAS CITY AND THE BIKE WAS REPAIRED AT HARLEY DAVIDSONS EXPENSE DUE TO POOR ENGINE DESIGN AND A LETTER THAT WAS SENT TO ME TELLING ME OF THE PROBLEM. IT IS NOW BROKEN AGAIN WITH AN $1,800 BILL. THIS COULD HAVE CAUSED A FATAL CRASH AND I FEEL THEY SHOULD PUT A NEW ENGINE IN MY BIKE AND ALL OF THE OTHERS OUT THERE THAT HAVE NEEDED THE CAM BEARINGS REPAIRED. LITTLE DO THEY KNOW WHAT IS COMING THEIR WAY WITH THEIR ENGINES. FIXING THE CAM BEARINGS IS ONLY PART OF THE P…

Look up ODI 10020654 at NHTSA ↗

I RECEIVED FIRST DEGREE BURNS TO MY THIGHS. THIS ENGINE IS KNOWN TO BE A PROBLEM WITH BEING HOT AS I FOUND OUT AFTER I PURCHASED THE MOTORCYCLE. I WAS STUCK IN TRAFFIC, DUE TO AN AUTO ACCIDENT. WHILE MOVING AT A SLOW SPEED OR STOPPED THIS ENGINE GETS HUNDREDS HOTTER THAN NORMAL OPERATION. *TR

Look up ODI 10233296 at NHTSA ↗

TL* THE CONTACT OWNS A 2001 HARLEY-DAVIDSON FXDWG WIDE GLIDE MOTORCYCLE. THE CONTACT STATED THAT THE MOTORCYCLE WAS TAKEN TO BROTHERS' HARLEY-DAVIDSON INC (557 W MAIN ST, BRANFORD, CT 06405 [phone removed]) FOR A CLUTCH ADJUSTMENT. WHILE DRIVING ON THE LOT, THE MOTORCYCLE SEIZED AND FAILED TO MOVE WITHOUT WARNING. IT WAS DIAGNOSED THAT TWO RETAINER NUT SCREWS FRACTURED AND THE SCREWS NEEDED REPLACEMENT. THE MOTORCYCLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT DID NOT OFFER ANY ASSISTANCE, STATING THAT THE MOTORCYCLE WAS …

Look up ODI 11020211 at NHTSA ↗

AFTER A LONG DAY OF RIDING WHEN SHUTTING OFF MOTOR HEARD A NOISE IN THE PRIMARY CHAIN AREA REMOVED COVER TO FIND THAT THE ENGINE COMPENSATOR NUT WAS EXTREMELY LOOSE ABOUT TO FALL OFF I HAVE NEVER TOUCHED THIS AREA AND HAVE PERFORMED THE ROUTINE MAINTENANCE ON THE BIKE IE OIL CHANGES AND INSPECTION AS I'VE READ SEVERAL MODEL YEAR BIKES HAVE HAD THE SAME PROBLEM IF THE NUT WOULD HAVE COME OUT COMPLETELY THIS SURELY WOULD HAVE CAUSE AN ACCIDENT EVEN DEATH IF I WAS GOING AT HIGHWAY SPEEDS. *TR

Look up ODI 10615996 at NHTSA ↗

ALL HARLEY DAVIDSON MODELS WITH 96 CUBIC INCH MOTORS HAVE THESE ISSUES: THE CRANKSHAFT ASSEMBLY ON TWIN CAM 96 CUBIC INCH MOTORS IS KNOWN TO SHIFT OR SCISSOR AROUND THE CRANK PIN AND CAUSE THE CRANKSHAFT ENDS TO HAVE EXCESSIVE RUNOUT. THIS IN TURN CAUSES EXCESSIVE VIBRATION THROUGHOUT THE ENTIRE MOTORCYCLE. IT ALSO PUTS EXCESSIVE WEAR AND TEAR ON THE DRIVELINE, AS WELL AS THE OIL PUMP. THIS WILL EVENTUALLY LEAD TO CATASTROPHIC ENGINE FAILURE AND MOST LIKELY DEATH. ALSO, HARLEY DAVIDSON DYNA MODELS ARE AFFECTED BY A CONDITION CALLED "RE…

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TL* THE CONTACT OWNS A 2007 HARLEY DAVIDSON FXDWG. THE CONTACT STATED THAT THE MOTORCYCLE STALLED WITHOUT WARNING. THE MOTORCYCLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN WAS UNABLE TO DUPLICATE THE FAILURE. NO REPAIRS WERE MADE TO THE MOTORCYCLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 350. UPDATED 7/7/15*CN

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more info ia required

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WOULD YOU PLEASE INVESTIGATE THE HARLEY-DAVIDSON MOTOR COMPANY'S (H-D - MILWAUKEE, WI) 1999 88 CUBIC INCH, TWIN-CAM MOTORCYCLE ENGINES? THESE ENGINES HAVE A FAULTED DESIGN RELATED TO THE CAM BEARINGS AND CAM SUPPORT PLATE WHICH CAN RESULT IN CATOSTROPHIC FAILURE. THE BALL BEARINGS WHICH SUPPORT THE CAM ENDS FAIL. THIS FAILURE CAN RESULT IN THE INTERNAL DESTRUCTION OF THE LOWER END OF THE ENGINE WHICH WILL SHUT THE ENGINE DOWN IMMEDIATELY, WITHOUT ANY PRIOR WARNING WHICH CAN RESULT IN A FATAL CRASH. H-D KNOWS A PROBLEM EXISTS AS THEY WILL RE…

Look up ODI 737423 at NHTSA ↗

BRAND: HARLEY DAVIDSON. MODEL: XR1200 (NEW MODEL NOT REPORTED IN YOUR MODEL LIST). CRASH WITH INJURIES. FRONT BRAKES FAILURE BY LOCK-UP ON A NEW HD XR1200 OWNED BY HD AND LENT TO ME FOR A DEMO-RIDE (OR TEST). THE MAIN WITNESS HAS STATED IN WRITING THAT HE HAS CHECKED AND DOUBLE-CHECKED THAT THE FRONT WHEEL WAS STILL BLOCKED BY THE FRONT BRAKES EVEN AFTER THE CRASH. THERE IS ALSO A POLICE REPORT WITH PICS, AND A MEDICAL REPORT WITH XRAYS. ALL THE DOCUMENTS ARE AT YOUR DISPOSAL. *TR

Look up ODI 10269581 at NHTSA ↗

THE SWINGARM OF THE REAR SUSPENSION BROKE MIDWAY OF THE AXLE ADJUSTING SLOT THAT IS ON THE DRIVE SIDE LEG, (LEFT SIDE)CAUSING A SEVERE WOBBLE WHILE IN MOTION ON AN INTERSTATE HIGHWAY AT SPEED. LUCKILY, AS I AM A VERY EXPERIENCED RIDER OF OVER 45 YEARS, I WAS ABLE TO GET OVER TO THE EMERGENCY LANE OF THE HIGHWAY, THEN CALL FOR A FRIEND WITH A TRAILER TO GET IT HOME SAFELY. SINCE THIS INCIDENT, I HAVE FOUND THAT QUITE A FEW OF THESE FAILURES HAVE OCCURRED, AND COULD HAVE BEEN PREVENTED IF THE SECTION WALL THICKNESS WAS MUCH THICKER!

Look up ODI 11081462 at NHTSA ↗

ALL HARLEY DAVIDSON MODELS WITH 96 CUBIC INCH MOTORS HAVE THESE ISSUES: THE CRANKSHAFT ASSEMBLY ON TWIN CAM 96 CUBIC INCH MOTORS IS KNOWN TO SHIFT OR SCISSOR AROUND THE CRANK PIN AND CAUSE THE CRANKSHAFT ENDS TO HAVE EXCESSIVE RUNOUT. THIS IN TURN CAUSES EXCESSIVE VIBRATION THROUGHOUT THE ENTIRE MOTORCYCLE. IT ALSO PUTS EXCESSIVE WEAR AND TEAR ON THE DRIVELINE, AS WELL AS THE OIL PUMP. THIS WILL EVENTUALLY LEAD TO CATASTROPHIC ENGINE FAILURE AND MOST LIKELY DEATH. ALSO, HARLEY DAVIDSON DYNA MODELS ARE AFFECTED BY A CONDITION CALLED "RE…

Look up ODI 10496502 at NHTSA ↗